Flexible mounting deviation correcting device

Abstract

The utility model relates to the technical field of flexible mounting processing, in particular to a flexible mounting deviation correcting device. A table; the second sliding groove is formed in the workbench; the second sliding block is connected into the second sliding groove in a sliding mode. The inclined plate is fixedly connected to the upper end of the second sliding block; the first sliding groove is formed in one end of the inclined plate; through the synergistic effect of the first sliding groove, the second sliding groove and the correcting wheel, bidirectional deviation correction of the flexible material in the transverse direction and the longitudinal direction is achieved, the adjusting wheel is matched with the elastic pressure of the telescopic rod to adapt to the tension change of the material, and deviation or damage caused by hard friction is avoided. In addition, the clamping mechanism adopts lead screw transmission and limiting block guiding, so that uniform distribution of clamping force is ensured, material deformation is prevented, and the mounting stability is improved.

Description

Technical Field

[0001] This utility model relates to the field of flexible mounting processing technology, specifically to a flexible mounting correction device. Background Technology

[0002] In the fields of electronics manufacturing, flexible printed circuit board (FPC) mounting, or precision material processing, the mounting accuracy of flexible materials directly affects product performance.

[0003] The authorized publication number "CN218199288U" describes an automatic label correction device for flexible printing, including a support frame. The support frame has grooves for label conveying on its left and right end faces. A guide rod is movably connected to the outside of the support frame, and a transport component for label conveying is movably connected to the inside of the support frame. A sensing component for label position deviation during conveying is slidably connected to the inside of the pneumatic housing. Rotation of the rotating rod causes the belt to rotate, cooperating with the guide rod to process and convey the label. A contact wheel contacts the side of the offset label, causing the sliding plate to slide and contact the start switch, thereby detecting the label's position deviation during belt conveying. Simultaneously, rotation of the eccentric wheel causes the connecting rod to slide inside the protective cover, driving the push plate to move. The push plate movement drives the rolling shaft to push the label back to its original position. This device uses a common mechanical structure to ensure the reliability of the label correction device.

[0004] In the application of the aforementioned comparative documents, the material's mounting position shifts due to uneven tension or mechanical vibration, requiring repeated manual adjustments, which is inefficient. Rigid clamping can easily scratch the surface of flexible materials, affecting the yield of finished products. Most of them are designed for fixed thickness or rigid materials and are difficult to adapt to the deformation characteristics of different flexible materials. Utility Model Content

[0005] To address the aforementioned shortcomings of existing technologies, this utility model provides a flexible mounting and correction device that can effectively solve the problems of material misalignment due to uneven tension or mechanical vibration, requiring repeated manual adjustments, resulting in low efficiency, rigid clamping easily scratching the surface of flexible materials and affecting the yield of finished products, and most of them being designed for fixed thickness or rigid materials, making it difficult to adapt to the deformation characteristics of different flexible materials.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides a flexible mounting correction device, comprising:

[0008] Workbench;

[0009] The second slide is formed inside the worktable;

[0010] The second slider is slidably connected within the second groove;

[0011] An inclined plate, which is fixedly connected to the upper end of the second slider;

[0012] The first groove is formed at one end of the inclined plate;

[0013] The first slider is slidably connected within the first groove;

[0014] A fixing rod is fixedly connected inside the first slider;

[0015] A circular hole is formed on one inner wall of the first groove;

[0016] Telescopic rod, which is fixedly connected to a circular hole;

[0017] An adjusting wheel is rotatably connected to the circumferential surface of a fixed rod;

[0018] Two correction wheels, one of which is fixedly connected to the upper end of the inclined plate, and the other of which is fixedly connected to one end of the inclined plate;

[0019] The clamping mechanism contacts the worktable and clamps the base plate for correction purposes, preventing the flexible adhesive from shifting.

[0020] Furthermore, the clamping mechanism includes a correction plate, a dual-axis motor, a lead screw, a second limiting block, and a groove. The correction plate is sleeved on the surface of the worktable, the dual-axis motor is fixedly connected to the lower end of the worktable, the lead screw is fixedly connected to the output shaft of the dual-axis motor, the correction plate is threadedly connected to the circumferential surface of the lead screw by a nut, the second limiting block is fixedly connected to the inner side of the correction plate, the groove is opened at one end of the worktable, and the second limiting block is slidably connected in the groove.

[0021] Furthermore, a fixing block is fixedly connected to the upper end of the inclined plate, a triangular groove is provided at one end of the fixing rod, a limiting groove is provided at one end of the fixing block, and a first limiting block is provided on one side of the fixing block. The first limiting block is located in the limiting groove and the triangular groove.

[0022] Furthermore, a snap-fit ​​groove is provided at the upper end of the workbench, and a snap-fit ​​plate is provided in the snap-fit ​​groove.

[0023] Furthermore, a limiting rod is provided at the lower end of the workbench, and the correction plate is sleeved on the circumferential surface of the limiting rod.

[0024] Furthermore, a long rod is fixedly connected to one end of the workbench, and a circular support rod is fixedly connected inside the long rod.

[0025] Furthermore, a protective plate is fixedly connected to the circumferential surface of the circular support rod, and a handrail is fixedly connected to one side of the inclined plate.

[0026] Furthermore, the inclined plate is tilted at a 45-degree angle to facilitate operation.

[0027] Beneficial effects

[0028] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0029] First, through the synergistic action of the first and second sliding grooves and the correction wheel, the flexible material achieves bidirectional correction in both the lateral and longitudinal directions. The elastic pressure of the adjusting wheel, in conjunction with the telescopic rod, adapts to changes in material tension, avoiding misalignment or damage caused by hard friction. Furthermore, the clamping mechanism employs screw drive and limit block guidance to ensure uniform clamping force distribution, prevent material deformation, and improve mounting stability.

[0030] Second, the first and second sliders of the handrail and sliding components further simplify the adjustment process and reduce operation time. Meanwhile, the device is adaptable to flexible materials of different thicknesses and materials, such as FPC, optical films, and medical flexible electrodes. The modular design of the adjustment wheels and buckles makes maintenance and cleaning more convenient, suitable for diverse production needs.

[0031] Third, stable alignment is achieved through limit blocks, guide rails, and elastic telescopic rods, eliminating the need for a complex control system and reducing maintenance costs and failure rates. Protective plates and limit rods enhance the overall structural strength, making it suitable for high-speed production line environments. This design, while ensuring high precision, offers comprehensive advantages such as low manufacturing costs, high durability, and wide applicability, significantly improving production efficiency and product yield. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a first-view perspective perspective view of the present invention;

[0034] Figure 2 This is a second-view perspective perspective view of the present invention;

[0035] Figure 3 For the present utility model Figure 2 A magnified view of a section at point A in the middle;

[0036] Figure 4 This is a sectional perspective view of the present invention;

[0037] Figure 5 For the present utility model Figure 4 A magnified view of a section at point B in the middle;

[0038] Figure 6 This is a bottom-view perspective view of the present invention.

[0039] Reference numerals in the attached drawings: 1. Workbench; 2. Correction plate; 3. Long rod; 4. Circular support rod; 5. Inclined plate; 6. Correction wheel; 7. Limiting rod; 8. Clip groove; 9. Clip plate; 10. First slide groove; 11. First slider; 12. Fixing rod; 13. Fixing block; 14. Limiting groove; 15. First limiting block; 16. Triangular groove; 17. Circular hole; 18. Telescopic rod; 19. Second slide groove; 20. Second slider; 21. Dual-axis motor; 22. Lead screw; 23. Second limiting block; 24. Protective plate; 25. Handrail; 26. Adjusting wheel. Detailed Implementation

[0040] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0041] The present invention will be further described below with reference to the embodiments.

[0042] See attached document Figures 1-6 A flexible mounting correction device, comprising:

[0043] Workbench 1;

[0044] The second slide 19 is formed inside the worktable 1;

[0045] The second slider 20 is slidably connected to the second slide groove 19.

[0046] Inclined plate 5 is fixedly connected to the upper end of the second slider 20;

[0047] The first slide 10 is opened at one end of the inclined plate 5;

[0048] The first slider 11 is slidably connected within the first groove 10;

[0049] Fixed rod 12, fixedly connected to the first slider 11;

[0050] A circular hole 17 is formed on one inner wall of the first groove 10;

[0051] Telescopic rod 18 is fixedly connected to the circular hole 17;

[0052] Adjusting wheel 26 is rotatably connected to the circumferential surface of fixed rod 12;

[0053] Two correction wheels 6, one of which is fixedly connected to the upper end of the inclined plate 5, and the other correction wheel 6 is fixedly connected to one end of the inclined plate 5;

[0054] The clamping mechanism contacts the worktable 1 and clamps the base plate for correction purposes, preventing the flexible adhesive from shifting.

[0055] In a specific embodiment of this utility model, the workbench 1 serves as the basic support structure of the device. The second slider 20 can move along the second slide groove 19. The inclined plate 5 is used for support. The first slide groove 10 provides an adjustment function. The first slider 11 can move within the first slide groove 10 to adjust the position of the fixing rod 12. The fixing rod 12 is used to install the adjusting wheel 26. The circular hole 17 is used to install the telescopic rod 18. The telescopic rod 18 provides an elastic adjustment function, pushing the first slider 11 to slide within the first slide groove 10. The adjusting wheel 26 is used for correction and fine-tuning the mounting position. Two correction wheels 6 are used to guide and correct the flexible adhesive. The non-adhesive side of the flexible adhesive is attached to the two correction wheels 6, and then returns to contact the adjusting wheel 26. The flexible adhesive base plate is placed on the workbench 1. After the flexible adhesive is stretched straight, the two are attached together to achieve the desired effect. Figure 1 From the perspective of the user, the user only needs to pull the inclined plate 5 to move it to the right. There are two sets of inclined plates 5 in this device, with a symmetrical design. The height of the adjusting wheel 26 can be adjusted by the telescopic rod 18 to adapt to the use of flexible adhesives of different sizes and is suitable for the application of different materials.

[0056] Please refer to the details. Figures 1-6 The clamping mechanism includes a correction plate 2, a dual-axis motor 21, a lead screw 22, a second limiting block 23, and a groove. The correction plate 2 is sleeved on the surface of the worktable 1. The dual-axis motor 21 is fixedly connected to the lower end of the worktable 1. The lead screw 22 is fixedly connected to the output shaft of the dual-axis motor 21. The correction plate 2 is threadedly connected to the circumferential surface of the lead screw 22 by a nut. The second limiting block 23 is fixedly connected to the inner side of the correction plate 2. The groove is opened at one end of the worktable 1, and the second limiting block 23 is slidably connected in the groove.

[0057] In this embodiment: the device has two sets of lead screw 22 and correction plate 2. The dual-axis motor 21 drives the lead screw 22 to rotate, which in turn moves the correction plate 2. The clamping force is adjusted by the nut. The second limiting block 23 slides in the groove to ensure that the correction plate 2 moves in a straight line and avoids deflection. After the position is adjusted, the correction effect can be achieved.

[0058] Please refer to the details. Figures 1-6 A fixing block 13 is fixedly connected to the upper end of the inclined plate 5. A triangular groove 16 is provided at one end of the fixing rod 12. A limiting groove 14 is provided at one end of the fixing block 13. A first limiting block 15 is provided on one side of the fixing block 13. The first limiting block 15 is located in the limiting groove 14 and the triangular groove 16.

[0059] In this embodiment: the device is provided with two sets of first limiting block 15, limiting groove 14 and triangular groove 16. The limiting groove 14 has multiple sets. The fixing rod 12 is adjusted to different heights. When the fixing rod 12 is adjusted to the target position, the first limiting block 15 is inserted so that it is simultaneously locked into the limiting groove 14 and the triangular groove 16 to prevent the fixing rod 12 from sliding. The mechanical limiting structure is simple and reliable and avoids displacement during use. The design of the triangular groove 16 enhances the limiting stability.

[0060] Please refer to the details. Figures 1-6 The upper end of the workbench 1 is provided with a buckle groove 8, and a buckle plate 9 is provided in the buckle groove 8.

[0061] In this embodiment: the flexible base plate has holes on its surface. The holes of the flexible base plate are aligned with the buckle groove 8, and the buckle plate 9 is inserted into the buckle groove 8 to fix the flexible base plate. When the flexible base plate is attached, a distance of 20 cm is maintained between it and the head.

[0062] Please refer to the details. Figures 1-6 The lower end of the workbench 1 is provided with a limiting rod 7, and the correction plate 2 is sleeved on the circumferential surface of the limiting rod 7.

[0063] In this embodiment: when the correction plate 2 moves, the limiting rod 7 guides its linear movement to prevent torsion, and can also restrict the correction plate 2 when it expands outward.

[0064] Please refer to the details. Figures 1-6 One end of the workbench 1 is fixedly connected to a long rod 3, and a circular support rod 4 is fixedly connected inside the long rod 3.

[0065] In this embodiment: the long rod 3 extends the functional area of ​​the workbench 1, and can suspend tools or sensors, which can be stably installed through a support device.

[0066] Please refer to the details. Figures 1-6 A protective plate 24 is fixedly connected to the circumferential surface of the circular support rod 4, and a handrail 25 is fixedly connected to one side of the inclined plate 5.

[0067] In this embodiment: the protective plate 24 limits the position of the personnel, and the handrail 25 is easy to manually pull to move to the right.

[0068] Please refer to the details. Figures 1-6 Inclined plate 5 is tilted at a 45-degree angle to facilitate operation.

[0069] In this embodiment, the inclined plate 5 forms a 45° angle with the horizontal plane, making the layout of the correction wheel 6 and the adjustment wheel 26 more in line with the material travel path, which is more labor-saving and convenient when people support the movement.

[0070] The working principle and usage process of this utility model are as follows: The flexible adhesive base plate is placed on the workbench 1, and the non-adhesive side of the flexible adhesive is attached to the two correction wheels 6. Then it returns to contact the adjusting wheel 26, so that the adhesive side of the flexible adhesive is attached to the base plate. The second slider 20 is pushed to slide in the second slide groove 19, which drives the inclined plate 5 to move as a whole and adjusts the reference position of the correction wheel 6. When the flexible adhesive moves, the adjusting wheel 26 rotates with the change of material tension. With the elastic pressure of the telescopic rod 18, it corrects the deviation in real time. The correction wheel 6 further restricts the lateral deviation. The height of the adjusting wheel 26 can be adjusted by the telescopic rod 18 to adapt to the use of flexible adhesive of different sizes and is suitable for the application of different materials.

[0071] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A flexible mounting correction device, comprising, characterized in that: Workbench (1); The second slide (19) is formed inside the workbench (1); The second slider (20) is slidably connected to the second groove (19); Inclined plate (5), which is fixedly connected to the upper end of the second slider (20); The first slide (10) is opened at one end of the inclined plate (5); The first slider (11) is slidably connected to the first groove (10); A fixing rod (12) is fixedly connected inside the first slider (11); A circular hole (17) is formed on one side of the inner wall of the first groove (10); Telescopic rod (18), which is fixedly connected to the circular hole (17); Adjusting wheel (26), the adjusting wheel (26) is rotatably connected to the circumferential surface of fixed rod (12); Two correction wheels (6), one of which is fixedly connected to the upper end of the inclined plate (5), and the other of which is fixedly connected to one end of the inclined plate (5); The clamping mechanism contacts the worktable (1) to clamp the base plate for correction purposes and to prevent the flexible adhesive from shifting.

2. The flexible mounting and alignment device according to claim 1, characterized in that, The clamping mechanism includes a correction plate (2), a dual-axis motor (21), a lead screw (22), a second limiting block (23), and a groove. The correction plate (2) is sleeved on the surface of the workbench (1). The dual-axis motor (21) is fixedly connected to the lower end of the workbench (1). The lead screw (22) is fixedly connected to the output shaft of the dual-axis motor (21). The correction plate (2) is threadedly connected to the circumferential surface of the lead screw (22) by a nut. The second limiting block (23) is fixedly connected to the inner side of the correction plate (2). The groove is opened at one end of the workbench (1). The second limiting block (23) is slidably connected in the groove.

3. The flexible mounting and correction device according to claim 2, characterized in that, The upper end of the inclined plate (5) is fixedly connected to a fixing block (13), one end of the fixing rod (12) is provided with a triangular groove (16), one end of the fixing block (13) is provided with a limiting groove (14), and one side of the fixing block (13) is provided with a first limiting block (15), which is located in the limiting groove (14) and the triangular groove (16).

4. The flexible mounting and alignment device according to claim 3, characterized in that, The upper end of the workbench (1) is provided with a buckle groove (8), and a buckle plate (9) is provided in the buckle groove (8).

5. The flexible mounting and correction device according to claim 4, characterized in that, The lower end of the workbench (1) is provided with a limiting rod (7), and the correction plate (2) is sleeved on the circumferential surface of the limiting rod (7).

6. The flexible mounting and correction device according to claim 5, characterized in that, One end of the workbench (1) is fixedly connected to a long rod (3), and a circular support rod (4) is fixedly connected inside the long rod (3).

7. The flexible mounting and alignment correction device according to claim 6, characterized in that, A protective plate (24) is fixedly connected to the circumferential surface of the circular support rod (4), and a handrail (25) is fixedly connected to one side of the inclined plate (5).

8. The flexible mounting and alignment device according to claim 7, characterized in that, The inclined plate (5) is tilted at a 45-degree angle to facilitate operation.

Images