Emulsifying equipment for producing water-based paint
By introducing vertical and inclined scraper blades into the emulsification equipment, the problem of cleaning the coating deposits at the bottom of the tank was solved, achieving efficient cleaning of the inner wall and bottom of the tank, simplifying the replacement of the scraper blades, and improving the reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG SHUNFENG NEW MATERIAL CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-05-08
AI Technical Summary
In existing emulsification equipment, coating deposits easily adhere to the bottom of the tank, making cleaning inconvenient and replacing the scraper blade difficult.
Vertical and inclined scraper blades were designed to clean the inner sidewalls and bottom of the tank by rotating the agitator shaft, and the scraper blade structure is easy to disassemble and replace.
It effectively cleans the inner wall and bottom of the tank, simplifies the replacement process of the scraper blade, and improves the reliability and maintenance efficiency of the equipment.
Smart Images

Figure CN224207913U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of water-based coating production equipment, specifically to an emulsification device for the production of water-based coatings. Background Technology
[0002] Emulsification of water-based coatings refers to the process of reducing the surface tension between liquids and pigments using emulsifiers, enabling them to mix uniformly. In the production of water-based coatings, emulsifier molecules diffuse onto the surface of pigment particles, forming an emulsion coating layer that stabilizes the emulsion system. Emulsification of water-based coatings not only improves the application performance of the coatings but also ensures their stability and quality.
[0003] For example, CN 222900808 U discloses an emulsification device for the production of water-based coatings, which includes a tank. A stirring shaft for emulsifying the water-based coating is rotatably mounted inside the tank, and a sleeve located inside the tank is snapped onto the top surface of the stirring shaft. A cross plate for support is integrally formed on the outer wall surface of the sleeve. When producing water-based coatings using the emulsification device, the rotation of the stirring shaft inside the tank agitates the water-based coating. Simultaneously, the stirring shaft easily drives the cross plate around the sleeve to rotate, and the conical rubber plate mounted on the outer T-shaped rod of the cross plate also rotates accordingly, facilitating the scraping of the water-based coating adhering to the inner wall surface of the tank. The flexible conical rubber plate reduces scratches caused by friction with the inner wall of the tank, and the conical agitator can be disassembled and replaced simply by unscrewing the screw on the surface of the conical rubber plate. However, the following problem still exists: the bottom of the tank is more prone to coating deposits, making cleaning difficult. Utility Model Content
[0004] The purpose of this invention is to provide an emulsification device for the production of water-based coatings that is structurally sound and reliable in use, solving the problem of the bottom of the tank being difficult to clean, effectively cleaning the inner wall and bottom of the tank, and also facilitating the replacement of the scraper blade.
[0005] The technical solution of this utility model is:
[0006] An emulsification device for the production of water-based coatings includes an emulsification tank, a stirring motor located at the top of the emulsification tank, a stirring shaft located inside the emulsification tank and connected to the output end of the stirring motor, and an upper stirring rod assembly, a middle stirring rod assembly, and a lower stirring rod assembly arranged sequentially from top to bottom on the stirring shaft. The key technical feature is that: an upper horizontal telescopic component is fixed to the end of the upper stirring rod of the upper stirring rod assembly, and a lower horizontal telescopic component is fixed to the end of the lower stirring rod of the lower stirring rod assembly; a vertical rod connects the upper and lower horizontal telescopic components, and the vertical rod is equipped with... A vertical scraper plate is attached to the inner side wall of the emulsifying tank. The lower surface of the lower stirring rod of the lower stirring rod assembly is fixed with a first hinge lug, and the vertical telescopic assembly is hinged to the first hinge lug. The lower end of the vertical telescopic assembly is hinged to a diagonal rod. The middle of the upper surface of the diagonal rod is provided with a second hinge lug that is hinged to the vertical telescopic assembly. An inclined scraper plate attached to the bottom of the emulsifying tank is provided on the diagonal rod. The lower end of the vertical rod is hinged to the high end of the diagonal rod. The bottom of the emulsifying tank is conical and its upper edge is connected to the lower edge of the side wall of the emulsifying tank by a flange assembly.
[0007] The emulsification equipment for the production of water-based coatings described above comprises an upper stirring rod assembly consisting of two symmetrically arranged upper stirring rods, and a lower stirring rod assembly consisting of two symmetrically arranged lower stirring rods. The upper and lower stirring rods correspond one-to-one. There are two vertical rods, each corresponding to one of the upper stirring rods, and two inclined rods, each corresponding to one of the lower stirring rods.
[0008] The emulsification equipment for the production of water-based coatings described above comprises an upper horizontal telescopic assembly and a lower horizontal telescopic assembly, each consisting of a horizontal positioning cylinder, a horizontal telescopic rod fixed to the upright and inserted into the horizontal positioning cylinder, and a horizontal telescopic spring connecting the top of the horizontal telescopic rod to the bottom surface of the horizontal positioning cylinder.
[0009] The emulsification equipment for water-based coating production described above, wherein the vertical telescopic assembly consists of an upper connecting ear connected to a first hinge ear, a lower connecting ear connected to a second hinge ear, a vertical sleeve fixed to the lower end of the upper connecting ear, a column fixed to the upper end of the lower connecting ear and inserted into the vertical sleeve, and a vertical telescopic spring connecting the top of the column and the inner bottom surface of the vertical sleeve.
[0010] The aforementioned emulsification equipment for the production of water-based coatings comprises an upper flange fixed to the lower edge of the side wall of the emulsification tank and a lower flange fixed to the upper edge of the bottom of the emulsification tank, with a sealing gasket provided between the upper flange and the lower flange.
[0011] The emulsification equipment for the production of water-based coatings described above has an inlet at the top of the emulsification tank, an outlet fixed at the center of the bottom of the emulsification tank, and a discharge valve at the upper end of the outlet.
[0012] The emulsification equipment for the production of water-based coatings described above has a supporting skirt on the outer periphery of the side wall of the emulsification tank, and a supporting column group is provided between the supporting skirt and the ground.
[0013] The beneficial effects of this utility model are:
[0014] As the stirring shaft rotates, the vertical and inclined scraper blades scrape away deposits from the inner wall and bottom of the emulsification tank, achieving a cleaning purpose. When replacing the vertical and inclined scraper blades, remove the conical bottom of the emulsification tank, replace the inclined scraper blade first; then remove the hinge shaft connecting the upright and inclined rods, push the upright radially away from the inner wall of the emulsification tank, and replace the vertical scraper blade; finally, reinstall the hinge shaft connecting the upright and inclined rods. Then, reinstall and secure the conical bottom of the emulsification tank. This invention solves the problem of inconvenient cleaning of the tank bottom, effectively cleaning the inner wall and bottom of the tank, and also facilitating the replacement of the scraper blades. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 yes Figure 1 Enlarged view of section A.
[0017] In the diagram: 1. Emulsifying tank, 2. Inlet, 3. Stirring motor, 4. Stirring shaft, 5. Upper stirring rod, 6. Upper horizontal telescopic assembly, 7. Support skirt, 8. Middle stirring rod assembly, 9. Lower stirring rod, 10. Lower horizontal telescopic assembly, 11. Upper flange, 12. Lower flange, 13. Support column assembly, 14. Vertical telescopic assembly, 15. Discharge valve, 16. Outlet, 17. Vertical scraper blade, 18. Upright rod, 19. Horizontal telescopic rod, 20. Horizontal positioning cylinder, 21. Horizontal telescopic spring, 22. First hinge lug, 23. Upper connecting lug, 24. Vertical sleeve, 25. Vertical telescopic spring, 26. Column, 27. Lower connecting lug, 28. Second hinge lug, 29. Diagonal rod, 30. Inclined scraper blade, 31. Hinge shaft, 32. Sealing gasket. Detailed Implementation
[0018] The present invention will be described in detail with reference to the accompanying drawings.
[0019] like Figure 1 , Figure 2 As shown, the emulsification equipment for the production of water-based coatings includes an emulsification tank 1, a stirring motor 3 located at the top of the emulsification tank 1, a stirring shaft 4 located inside the emulsification tank 1 and connected to the output end of the stirring motor 3, and an upper stirring rod assembly, a middle stirring rod assembly 8, and a lower stirring rod assembly arranged sequentially from top to bottom on the stirring shaft 4.
[0020] The upper stirring rod 5 of the upper stirring rod assembly is fixed with an upper horizontal telescopic component 6 at its end, and the lower stirring rod 9 of the lower stirring rod assembly is fixed with a lower horizontal telescopic component 10 at its end. A vertical rod 18 connects the upper horizontal telescopic component 6 and the lower horizontal telescopic component 10. A vertical scraper plate 17 is provided on the vertical rod 18 and is attached to the inner wall of the emulsification tank 1. A first hinge lug 22 is fixed to the lower surface of the lower stirring rod 9 of the lower stirring rod assembly, and a vertical telescopic component 14 is hinged to the first hinge lug 22. A diagonal rod 29 is hinged to the lower end of the vertical telescopic component 14. A second hinge lug 28 is provided in the middle of the upper surface of the diagonal rod 29 and is hinged to the vertical telescopic component 14. An inclined scraper plate 30 is provided on the diagonal rod 29 and is attached to the bottom of the emulsification tank 1. The lower end of the vertical rod 18 is hinged to the upper end of the diagonal rod 29 by a hinge shaft 31.
[0021] In this embodiment, the upper stirring rod group consists of two symmetrically arranged upper stirring rods 5, and the lower stirring rod group consists of two symmetrically arranged lower stirring rods 9. The upper stirring rods 5 and lower stirring rods 9 correspond one-to-one. There are two upright rods 18, corresponding one-to-one with the upper stirring rods 5, and two inclined rods 29, corresponding one-to-one with the lower stirring rods 9. The upper horizontal telescopic assembly 6 and the lower horizontal telescopic assembly 10 are respectively composed of a horizontal positioning cylinder 20, a horizontal telescopic rod 19 fixed to the upright rod 18 and inserted into the horizontal positioning cylinder 20, and a horizontal telescopic spring 21 connecting the top of the horizontal telescopic rod 19 and the inner bottom surface of the horizontal positioning cylinder 20. The vertical telescopic assembly 14 consists of an upper connecting ear 23 connected to the first hinge ear 22, a lower connecting ear 27 connected to the second hinge ear 28, a vertical sleeve 24 fixed to the lower end of the upper connecting ear 23, a column 26 fixed to the upper end of the lower connecting ear 27 and inserted into the vertical sleeve 24, and a vertical telescopic spring 25 connecting the top of the column 26 and the inner bottom surface of the vertical sleeve 24.
[0022] The bottom of the emulsifying tank 1 is conical, and its upper edge is connected to the lower edge of the side wall of the emulsifying tank 1 by a flange assembly. In this embodiment, the flange assembly consists of an upper flange 11 fixed to the lower edge of the side wall of the emulsifying tank 1 and a lower flange 12 fixed to the upper edge of the bottom of the emulsifying tank 1. A sealing gasket 32 is provided between the upper flange 11 and the lower flange 12. The top of the emulsifying tank 1 is provided with a feed inlet 2, and the center of the bottom of the emulsifying tank 1 is fixed with a discharge outlet 16. A discharge valve 15 is provided at the upper end of the discharge outlet 16. A supporting skirt 7 is provided on the outer periphery of the side wall of the emulsifying tank 1, and a supporting column assembly 13 is provided between the supporting skirt 7 and the ground.
[0023] Working principle:
[0024] 1. During use, due to the action of the upper horizontal telescopic component 6 and the lower horizontal telescopic component 10, the vertical scraper 17 is attached to the inner wall of the emulsification tank 1, and due to the action of the vertical telescopic component 14, the inclined scraper 30 is attached to the bottom of the emulsification tank 1. As the stirring shaft 4 rotates, the vertical scraper 17 and the inclined scraper 30 serve to prevent paint from adhering, thus achieving the purpose of cleaning.
[0025] 2. When it is necessary to replace the vertical scraper blade 17 and the inclined scraper blade 30, remove the conical bottom of the emulsifying tank 1, and first replace the inclined scraper blade 30; then remove the hinge shaft 31 connecting the upright and the inclined rod, and push the upright 18 radially away from the inner wall of the emulsifying tank 1 to replace the vertical scraper blade 17; finally, reinstall the hinge shaft 31 to connect the upright 18 and the inclined rod 29. Reinstall and fix the conical bottom of the emulsifying tank 1.
[0026] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made within the scope of this utility model should still fall within the scope of this utility model.
Claims
1. An emulsification device for the production of water-based coatings, comprising an emulsification tank, a stirring motor disposed at the top of the emulsification tank, a stirring shaft disposed inside the emulsification tank and connected to the output end of the stirring motor, and an upper stirring rod assembly, a middle stirring rod assembly, and a lower stirring rod assembly arranged sequentially from top to bottom on the stirring shaft, characterized in that: The upper stirring rod of the upper stirring rod assembly is fixed with an upper horizontal telescopic component at its end, and the lower stirring rod of the lower stirring rod assembly is fixed with a lower horizontal telescopic component at its end. A vertical rod connects the upper and lower horizontal telescopic components. A vertical scraper plate is provided on the vertical rod and is attached to the inner side wall of the emulsifying tank. A first hinge lug is fixed on the lower surface of the lower stirring rod of the lower stirring rod assembly, and the vertical telescopic component is hinged to the first hinge lug. A diagonal rod is hinged to the lower end of the vertical telescopic component. A second hinge lug is provided in the middle of the upper surface of the diagonal rod and is hinged to the vertical telescopic component. An inclined scraper plate is provided on the diagonal rod and is attached to the bottom of the emulsifying tank. The lower end of the vertical rod is hinged to the higher end of the diagonal rod. The bottom of the emulsifying tank is conical, and its upper edge is connected to the lower edge of the side wall of the emulsifying tank by a flange assembly.
2. The emulsification equipment for water-based coating production according to claim 1, characterized in that: The upper stirring rod assembly consists of two symmetrically arranged upper stirring rods, and the lower stirring rod assembly consists of two symmetrically arranged lower stirring rods. The upper stirring rods and lower stirring rods correspond one-to-one. There are two upright rods, each corresponding to one of the upper stirring rods, and two inclined rods, each corresponding to one of the lower stirring rods.
3. The emulsification equipment for water-based coating production according to claim 1, characterized in that: The upper horizontal telescopic assembly and the lower horizontal telescopic assembly are respectively composed of a horizontal positioning cylinder, a horizontal telescopic rod fixed to the upright and inserted into the horizontal positioning cylinder, and a horizontal telescopic spring connecting the top of the horizontal telescopic rod and the bottom surface of the horizontal positioning cylinder.
4. The emulsification equipment for the production of water-based coatings according to claim 1, characterized in that: The vertical telescopic assembly consists of an upper connecting ear connected to the first hinge ear, a lower connecting ear connected to the second hinge ear, a vertical sleeve fixed to the lower end of the upper connecting ear, a column fixed to the upper end of the lower connecting ear and inserted into the vertical sleeve, and a vertical telescopic spring connecting the top of the column and the inner bottom surface of the vertical sleeve.
5. The emulsification equipment for water-based coating production according to claim 1, characterized in that: The flange assembly consists of an upper flange fixed to the lower edge of the side wall of the emulsifying tank and a lower flange fixed to the upper edge of the bottom of the emulsifying tank, with a sealing gasket provided between the upper flange and the lower flange.
6. The emulsification equipment for the production of water-based coatings according to claim 1, characterized in that: The emulsification tank is provided with a feed inlet at the top and a discharge outlet fixed at the center of the bottom of the emulsification tank. A discharge valve is provided at the upper end of the discharge outlet.
7. The emulsification equipment for the production of water-based coatings according to claim 1, characterized in that: The emulsification tank is provided with a supporting skirt on the outer periphery of its side wall, and a set of supporting columns is provided between the supporting skirt and the ground.
Citation Information
Patent Citations
Emulsifying equipment for producing water-based paint
CN222900808U