Crusher structure and jet mill

By introducing a crusher structure into the air jet mill, and using the air intake plate and material intake plate to guide the material to mix with the high-speed airflow, the problem of low efficiency in traditional air jet mills is solved, achieving more efficient grinding and reducing maintenance costs.

CN224208167UActive Publication Date: 2026-05-08HUNCHUN ZHENGXINGABRASIVE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNCHUN ZHENGXINGABRASIVE CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional air jet mills have low pulverizing efficiency due to the accumulation of materials as they fall.

Method used

It adopts a crusher structure, including a crushing chamber, an air intake plate, a material intake plate, and a guide block. It grinds materials by directly mixing them with high-speed airflow, and is supplemented by a detachable fixing structure for easy maintenance.

Benefits of technology

It improves material grinding efficiency and reduces grinding time and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of abrasive material production and processing, and discloses a crusher structure and a jet mill, which comprise a crushing chamber and an auxiliary structure, the crushing chamber is in the shape of a hollow cylinder, the side wall surface of the crushing chamber is fixedly connected with an air pipe, the air pipe is in the shape of a circular tube, and the auxiliary structure is arranged in the cavity of the crushing chamber and used for guiding materials. The auxiliary structure comprises multiple air entraining plates, multiple material entraining plates and multiple flow guide blocks, the air entraining plates are detachably installed in a cavity of the crushing chamber, the material entraining plates are also detachably connected in the cavity of the crushing chamber, the flow guide blocks are fixedly connected to the wall faces of the material entraining plates, and the multiple air entraining plates and the multiple material entraining plates are arranged in the cavity of the crushing chamber in an annular array mode; the auxiliary structure accelerates the grinding efficiency of the materials by guiding the materials to be directly mixed with the high-speed air flow, so that the time required for grinding is effectively shortened, and the scheme has higher working efficiency compared with the prior art.
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Description

Technical Field

[0001] This utility model belongs to the field of abrasive production and processing, specifically, it relates to a crusher structure and an airflow mill. Background Technology

[0002] An air jet mill is a device that uses high-speed airflow to pulverize material particles by causing them to impact, collide, or rub against the mill wall. It features fine particle size, uniform particle size distribution, and no mechanical wear.

[0003] The traditional air jet mill has an empty pulverizer structure. This causes the material to fall and accumulate at the bottom due to its large size when the air jet conveys it upwards. It can then be re-mixed with the high-speed air jet for crushing. Although this process can achieve air jet crushing of the material, its efficiency is low.

[0004] In view of this, this utility model is proposed. Utility Model Content

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0006] A crusher structure, comprising:

[0007] The crushing chamber is a hollow cylindrical shape. Air pipes are fixedly connected to the side wall of the crushing chamber. The air pipes are cylindrical and can extend into the crushing chamber. An air compressor is installed at the outer end of each air pipe. A feed pipe is fixedly connected to the bottom of the crushing chamber. The feed pipe is cylindrical and its top end can extend from the bottom of the crushing chamber into the crushing chamber cavity.

[0008] The auxiliary structure is set inside the crushing chamber to guide the material. The auxiliary structure includes an air duct plate, a material guide plate, and a flow guide block. The air duct plate is detachably installed inside the crushing chamber, and the material guide plate is also detachably connected inside the crushing chamber. The flow guide block is fixedly connected to the wall of the material guide plate. Multiple air duct plates and material guide plates are arranged in a ring array inside the crushing chamber.

[0009] In a preferred embodiment of this utility model, the air intake plate is fan-shaped with its pointed tip pointing upwards, the material intake plate is also fan-shaped with its pointed tip pointing downwards, and the guide block is fixedly connected to the pointed tip of each material intake plate.

[0010] In a preferred embodiment of this utility model, the air intake plate is located above each air pipe, the material intake plate is located between each adjacent air pipe, the outer arc surfaces of multiple air intake plates and material intake plates can form a complete circle, the guide block is an isosceles triangular block, the plane of the guide block faces the center of the crushing chamber, and the plane of the guide block is a wavy surface.

[0011] In a preferred embodiment of the present invention, the auxiliary structure further includes a bottom ring, a docking block, and a locking groove. The bottom ring is fixedly connected to the cavity of the crushing chamber, the docking block is fixedly connected to the top of the bottom ring, and the locking groove is formed through the wall of the feed plate and the air vent plate.

[0012] In a preferred embodiment of this utility model, the bottom ring is circular, the mating block is rectangular, the locking groove can be adapted to the size of the mating block, the mating block can be inserted into the locking groove, and the number of mating blocks is consistent with all the air venting plates and material venting plates at the top of the bottom ring.

[0013] In a preferred embodiment of the present invention, the top of the air intake plate is provided with a fixing structure, which includes a cover ring, a post and a bolt. The cover ring is detachably connected to the top of the air intake plate and the material intake plate, the post is fixedly connected to the bottom of the cover ring, and the bolt is threadedly connected to the top of the cover ring.

[0014] In a preferred embodiment of this utility model, the cover ring is a circular ring with the same size as the bottom ring, the insert is cylindrical, and the top of each docking block is provided with a circular groove adapted to the insertion of the insert. The number of inserts is the same as the number of docking blocks. The walls of the air duct plate, the material duct plate and the bottom ring are provided with threaded grooves adapted to the bolt size, and the bolt can be threadedly connected to both the cover ring and the bottom ring at the same time.

[0015] An air jet mill includes a housing and a screen, the screen being fixedly mounted on the top of the housing, and also includes a crusher structure as described in any one of the above claims, the crushing chamber being fixedly connected inside the cavity of the housing.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. By setting up an auxiliary structure to guide the material to mix directly with the high-speed airflow, the grinding efficiency of the material is accelerated, thereby effectively reducing the grinding time required and making this solution more efficient than existing technologies.

[0018] 2. By setting up a fixed structure with detachable feed plates and air venting plates, individual feed plates and air venting plates can be replaced directly when needed, without replacing the entire device, thus effectively reducing the cost of device maintenance.

[0019] 3. By setting up a crusher structure, the efficiency of material grinding can be effectively improved.

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1This is a perspective view of the present utility model;

[0023] Figure 2 This is a schematic diagram showing the position of the bottom ring of this utility model within the crushing chamber.

[0024] Figure 3 This is a perspective view of the bottom ring top structure assembly of this utility model;

[0025] Figure 4 This is an exploded view of the top structure of the bottom ring of this utility model;

[0026] Figure 5 This is a perspective view of the air-guiding plate and the material-guiding plate of this utility model.

[0027] In the diagram: 20. Crushing chamber; 21. Air pipe; 22. Feed pipe; 30. Bottom ring; 31. Connecting block; 32. Air duct plate; 33. Feed plate; 34. Guide block; 35. Locking groove; 36. Cover ring; 37. Insert post; 38. Bolt. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0029] like Figure 1 and Figure 2 As shown, a crusher structure includes: a crushing chamber 20, which is a hollow cylindrical shape; an air pipe 21 is fixedly connected to the side wall of the crushing chamber 20, the air pipe 21 is cylindrical and can extend into the cavity of the crushing chamber 20; an air compressor is installed at the outer end of each air pipe 21; a feed pipe 22 is fixedly connected to the bottom of the crushing chamber 20, the feed pipe 22 is cylindrical and the top end of the feed pipe 22 can extend from the bottom of the crushing chamber 20 into the cavity of the crushing chamber 20; the air compressor is electrically connected to a corresponding power supply; and the bottom of the feed pipe 22 is connected to a conveying pipe. This is existing technology and will not be described in detail here.

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the auxiliary structure is set inside the crushing chamber 20 to guide the material. The auxiliary structure includes: an air duct 32, a material guide plate 33, and a flow guide block 34. The air duct 32 is detachably installed inside the crushing chamber 20, and the material guide plate 33 is also detachably connected inside the crushing chamber 20. The flow guide block 34 is fixedly connected to the wall of the material guide plate 33. Multiple air ducts 32 and material guide plates 33 are arranged in a ring array inside the crushing chamber 20.

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the air intake plate 32 is fan-shaped, with its pointed tip curving upwards. The material feed plate 33 is also fan-shaped, with its pointed tip folding downwards. Guide blocks 34 are fixedly connected to the pointed tips of each material feed plate 33. The air intake plates 32 are located above each air pipe 21, and the material feed plates 33 are located between each adjacent air pipe 21. The outer arc surfaces of multiple air intake plates 32 and material feed plates 33 can form a complete circle. The guide blocks 34 are isosceles triangular blocks, with their planes facing the center of the crushing chamber 20. The wavy surface and auxiliary structure also include a bottom ring 30, a docking block 31 and a locking groove 35. The bottom ring 30 is fixedly connected to the cavity of the crushing chamber 20, the docking block 31 is fixedly connected to the top of the bottom ring 30, and the locking groove 35 is opened through the wall of the feed plate 33 and the air plate 32. The bottom ring 30 is circular, the docking block 31 is rectangular, the locking groove 35 can be adapted to the size of the docking block 31, and the docking block 31 can be inserted into the locking groove 35. The number of docking blocks 31 is the same as all the air plates 32 and feed plates 33 at the top of the bottom ring 30.

[0032] In practical use, first turn on the power. When the power is on, the air compressor will deliver high-pressure air into the crushing chamber 20 through the air pipe 21. The high-pressure air introduced into the crushing chamber 20 through the air pipe 21 will move upward when it converges at the center of the crushing chamber 20. At this time, the conveying pipe is opened, and the material discharged from the conveying pipe will be introduced into the crushing chamber 20 upward through the feed pipe 22. The material entering the crushing chamber 20 will move upward due to the high-speed airflow and will then come into contact with the screen above the crushing chamber 20. The material that is too large will slide to the side and then fall onto the guide. At the top of the air plate 32 and the feed plate 33, when the material falls to the top of the air plate 32, it will slide towards both sides of the air plate 32 due to the inclined surface of the top of the air plate 32. The sliding material will fall onto the inclined surfaces of the feed plates 33 on both sides, and then the material will slide towards both sides along the inclined surfaces of the feed plates 33. At this time, after the material slides down the wall of the feed plate 33, it will directly contact the high-speed airflow blown out by the air pipe 21 and be ground directly with the high-speed airflow. The high-speed airflow will pass through all the guide blocks 34 at the confluence center in the crushing chamber 20. The wavy surface of the guide block 34 can guide the airflow.

[0033] In summary, by setting up an auxiliary structure to guide the material to mix directly with the high-speed airflow, the grinding efficiency of the material is accelerated, thereby effectively reducing the grinding time required. This makes the solution more efficient than existing technologies.

[0034] like Figure 4As shown, the top of the air intake plate 32 is provided with a fixing structure, which includes a cover ring 36, a post 37 and a bolt 38. The cover ring 36 is detachably connected to the top of the air intake plate 32 and the feed plate 33. The post 37 is fixedly connected to the bottom of the cover ring 36. The bolt 38 is threadedly connected to the top of the cover ring 36. The cover ring 36 is a circular ring with the same size as the bottom ring 30. The post 37 is cylindrical. The top of each docking block 31 is provided with a circular groove adapted to the insertion of the post 37. The number of posts 37 is the same as the number of docking blocks 31. The walls of the air intake plate 32, the feed plate 33 and the bottom ring 30 are provided with threaded grooves adapted to the size of the bolt 38. The bolt 38 can be threadedly connected to both the cover ring 36 and the bottom ring 30 at the same time.

[0035] In practical use, when it is necessary to replace the individual air venting plate 32 and material venting plate 33, remove the bolt 38 from the top of the cover ring 36, and then the cover ring 36 will be unlocked. At this time, remove the cover ring 36, and then the air venting plate 32 and material venting plate 33 to be replaced can be removed. Then, the new air venting plate 32 and material venting plate 33 are snapped into the corresponding mating block 31 wall surface through the locking groove 35 opened on their wall surface. Then, the cover ring 36 is placed on the top of the air venting plate 32 and material venting plate 33 and the bolt 38 is tightened.

[0036] In summary, by setting up a fixed structure with detachable feed plate 33 and air vent plate 32, individual feed plates 33 and air vent plate 32 can be replaced directly without replacing the entire device, thereby effectively reducing the cost of device maintenance.

[0037] An airflow mill, not shown in the figure, includes a housing and a screener, the screener being fixedly installed on the top of the housing, and also includes all of the above-mentioned crusher structures, the crushing chamber 20 being fixedly connected to the cavity of the housing, the material conveyed in the crushing chamber 20 being screened by the screener.

[0038] By setting up a crusher structure, the efficiency of material grinding can be effectively improved.

[0039] Working principle: First, the power is turned on. When the power is on, the air compressor delivers high-pressure air into the crushing chamber 20 through air pipe 21. The high-pressure air introduced into the crushing chamber 20 through air pipe 21 converges at the center of the crushing chamber 20 and moves upward. At this time, the conveying pipe is opened, and the material discharged from the conveying pipe is introduced into the crushing chamber 20 upward through the feed pipe 22. The material entering the crushing chamber 20 moves upward due to the high-speed airflow and then comes into contact with the screen above the crushing chamber 20. Materials that are too large will slide to the side and fall onto the top of the air intake plate 32 and the feed plate 33. When the material falls onto the top of the air intake plate 32, it will slide to both sides of the air intake plate 32 due to the slope of the top of the air intake plate 32. The sliding material will fall onto the slope of the feed plate 33 on both sides, and then slide to both sides along the slope of the feed plate 33. At this time, after the material slides off the wall of the feed plate 33, it will directly come into contact with the high-speed airflow blown out by the air pipe 21 and be ground directly with the high-speed airflow.

[0040] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A crusher structure, characterized in that, include: Crushing chamber (20) is a hollow cylindrical shape. Air pipe (21) is fixedly connected to the side wall of crushing chamber (20). Air pipe (21) is cylindrical and can extend into the cavity of crushing chamber (20). An air compressor is installed at the outer end of each air pipe (21). Feed pipe (22) is fixedly connected to the bottom of crushing chamber (20). Feed pipe (22) is cylindrical and the top end of feed pipe (22) can extend from the bottom of crushing chamber (20) into the cavity of crushing chamber (20). The auxiliary structure is set inside the crushing chamber (20) to guide the material. The auxiliary structure includes: an air vent plate (32), a material vent plate (33), and a flow guide block (34). The air vent plate (32) is detached and installed inside the crushing chamber (20). The material vent plate (33) is also detached and connected inside the crushing chamber (20). The flow guide block (34) is fixedly connected to the wall of the material vent plate (33). Multiple air vent plates (32) and material vent plates (33) are arranged in a ring array inside the crushing chamber (20).

2. The crusher structure according to claim 1, characterized in that, The air intake plate (32) is fan-shaped, with the tip of the air intake plate (32) pointing upwards. The material intake plate (33) is also fan-shaped, with the tip of the material intake plate (33) pointing downwards. The guide block (34) is fixedly connected to the tip of each material intake plate (33).

3. The crusher structure according to claim 1, characterized in that, The air intake plate (32) is located above each air pipe (21), and the material intake plate (33) is located between each adjacent air pipe (21). The outer arc surfaces of multiple air intake plates (32) and material intake plates (33) can form a complete circle. The guide block (34) is an isosceles triangular block. The plane of the guide block (34) faces the center of the crushing chamber (20). The plane of the guide block (34) is a wavy surface.

4. The crusher structure according to claim 1, characterized in that, The auxiliary structure also includes a bottom ring (30), a docking block (31), and a positioning groove (35). The bottom ring (30) is fixedly connected to the cavity of the crushing chamber (20), the docking block (31) is fixedly connected to the top of the bottom ring (30), and the positioning groove (35) is opened through the walls of the feed plate (33) and the air vent plate (32).

5. A crusher structure according to claim 4, characterized in that, The bottom ring (30) is circular, the docking block (31) is rectangular, the slot (35) can be adapted to the size of the docking block (31), the docking block (31) can be inserted into the slot (35), and the number of docking blocks (31) is consistent with all the air venting plates (32) and material venting plates (33) on the top of the bottom ring (30).

6. A crusher structure according to claim 1, characterized in that, The top of the air intake plate (32) is provided with a fixing structure, which includes a cover ring (36), a post (37) and a bolt (38). The cover ring (36) is detachably connected to the top of the air intake plate (32) and the feed plate (33), the post (37) is fixedly connected to the bottom of the cover ring (36), and the bolt (38) is threadedly connected to the top of the cover ring (36).

7. A crusher structure according to claim 6, characterized in that, The cover ring (36) is a circular ring with the same size as the bottom ring (30). The insert (37) is cylindrical. Each docking block (31) has a circular groove on its top that is adapted to the insertion of the insert (37). The number of inserts (37) is the same as the number of docking blocks (31). The walls of the air venting plate (32), the material venting plate (33) and the bottom ring (30) are provided with threaded grooves that are adapted to the size of the bolt (38). The bolt (38) can be threadedly connected to both the cover ring (36) and the bottom ring (30) at the same time.

8. An air jet mill, comprising a housing and a sieve, the sieve being fixedly mounted on the top of the housing, characterized in that, It also includes a crusher structure according to any one of claims 1-7, wherein the crushing chamber (20) is fixedly connected to the cavity of the outer shell.