Tooth detection mechanism for lower cover of high-voltage wire piercing clamp
By designing a tooth detection mechanism for the lower cover of the high-voltage line puncture clamp, and utilizing the cooperation of cylinders, hydraulic rods, and motors, the automatic detection of insulation puncture clamps and the automatic unloading of abnormal clamps are realized, solving the problem of low automation in existing technologies and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 汝岩(上海)自动化科技有限公司
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-08
AI Technical Summary
Existing insulation puncture clamp testing mechanisms have a low degree of automation, which increases labor costs.
A high-voltage line puncture clamp lower cover tooth detection mechanism was designed, including a placement mechanism and a feeding mechanism. Through the cooperation of cylinders, hydraulic rods and motors, automated detection and feeding of abnormal clamps are realized.
It has achieved automated detection of high-voltage line puncture clamps and automatic unloading of abnormal clamps, reducing manual intervention and improving production efficiency.
Smart Images

Figure CN224208603U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of testing mechanisms, specifically a high-voltage line puncture clamp cover tooth testing mechanism. Background Technology
[0002] The insulating piercing clamp mainly consists of a reinforced shell, piercing blade, sealing gasket, waterproof silicone grease, high-strength bolts, torque nut, and cable terminal cap. When the cable needs to be branched or spliced, the cable branch terminal is inserted into the waterproof terminal cap. After determining the branch position of the main line, the torque nut on the clamp is tightened with a socket wrench. During the process, the contact blade pierces the cable insulation layer and comes into contact with the conductor. The sealing gasket presses around the pierced position of the cable, and silicone grease overflows from the shell. When the torque reaches the set value, the nut torque mechanism falls off, and the main line and branch line are connected. The waterproof performance and electrical effect meet the standard requirements.
[0003] After the existing insulation puncture clamps are manufactured, they need to be tested. The existing testing agencies test them, and if an abnormal insulation puncture clamp is detected, an alarm will be issued to remind the staff. The staff then manually remove the abnormal insulation puncture clamps, which has low automation and increases labor costs. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a high-voltage line puncture clamp lower cover tooth detection mechanism, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a high-voltage line piercing clamp lower cover tooth detection mechanism, including a mounting plate, a transport mechanism fixed to the top of the mounting plate, a plurality of placement mechanisms provided on the top of the transport mechanism, a fixing rod fixed to the top right side of the mounting plate, a fixing plate fixed to the outer side wall of the fixing rod, a cylinder fixed to the front surface of the fixing plate, a moving plate fixed to the bottom of the cylinder, and a detection head fixed inside the moving plate;
[0006] The placement mechanism includes a fixed base, the bottom of which is fixedly connected to the transport mechanism. A movable base is provided on the top of the fixed base. Two insertion holes are opened on the right side of the left side of the movable base. A retaining groove is opened on the left side inside the insertion hole. Two embedded rods are fixed at the bottom of the movable base. Two slots are opened on the top of the fixed base. Magnetic blocks are fixed on the left side inside the slots and inside the embedded rods. The top of the telescopic mounting plate is provided with a feeding mechanism on both the left and right sides of the transport mechanism.
[0007] Preferably, the unloading mechanism includes two lifting hydraulic rods, a fixed cylinder is fixed to the top of the output shaft of the lifting hydraulic rods, a rectangular block is rotatably connected to the top of the fixed cylinder, a rotating block is rotatably connected to the inside of the rectangular block, a motor is fixed to the top and inside of the rotating block and the inside of the fixed cylinder, two insert rods are provided inside the rotating block, two stops are fixed to the outer wall of the insert rods, and the output shaft of the motor at the bottom is fixedly connected to the rectangular block.
[0008] Preferably, a rotating gear is slidably connected to the outer wall of the insertion rod, the rotating gear is rotatably connected to the rotating block, a transmission gear is fixed to the output shaft of the motor in the middle, and two fixed sleeves are fixed to the side of the rotating block away from the transport mechanism. Two toothed rods are provided inside the fixed sleeves, and the toothed rods are meshed with the rotating gear and the transmission gear.
[0009] Preferably, a translational hydraulic rod is fixed inside the rotating block, and a connecting plate is fixed to the output shaft of the translational hydraulic rod. The connecting plate and the insertion rod are rotatably connected.
[0010] Preferably, the output shaft of the motor at the top is fixed with an adjusting gear, and a gear ring is fixed on the side of the rotating block away from the rotating gear, and the adjusting gear and the gear ring are meshed together.
[0011] Preferably, the two magnetic blocks repel each other.
[0012] Beneficial effects
[0013] This utility model provides a high-voltage line puncture clamp lower cover tooth detection mechanism. Compared with the prior art, it has the following advantages:
[0014] The high-voltage line piercing clamp lower cover tooth detection mechanism, through the setting of a placement mechanism and a feeding mechanism, if the high-voltage line piercing clamp detection fails, activates the translation hydraulic rod. The translation hydraulic rod moves the connecting plate and the insertion rod, inserting the insertion rod into the insertion hole and pushing the moving seat backward. Activating the central motor, the central motor drives the transmission gear to rotate. The transmission gear moves the rack, the rack moves the rotating gear, and the rotating gear rotates the insertion rod. The stop block and the stop groove abut against each other. Activating the lifting hydraulic rod, the lifting hydraulic rod raises the rectangular block, the rotating block, and the insertion rod. The insertion rod raises the moving seat. Activating the lower motor, the lower motor rotates the rectangular block, the rotating block, and the insertion rod. The insertion rod moves the moving seat. After the moving seat rotates out of the transport mechanism, activating the upper motor, the upper motor drives the adjusting gear to rotate. The adjusting gear rotates the gear ring, the gear ring rotates the rotating block and the insertion rod, and the insertion rod rotates the moving seat. The moving seat tilts down the high-voltage line piercing clamp with the detected problem. After tilting, the feeding mechanism is activated in reverse operation to connect the moving seat and the fixed seat. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the feeding mechanism in this utility model;
[0017] Figure 3 This is a partial cross-sectional view of the feeding mechanism in this utility model;
[0018] Figure 4 This is a schematic diagram of the placement mechanism in this utility model;
[0019] Figure 5 This is a cross-sectional view of the movable seat and the fixed seat in this utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the movable plate and the detection head in this utility model.
[0021] In the diagram: 1. Detection head; 2. Placement mechanism; 201. Moving seat; 202. Insertion hole; 203. Fixed seat; 204. Embedding rod; 205. Slot; 206. Magnetic block; 207. Stop groove; 3. Transport mechanism; 4. Unloading mechanism; 401. Adjusting gear; 402. Stop block; 403. Insertion rod; 404. Rectangular block; 405. Gear ring; 406. Rotating gear; 407. Gear rack; 408. Fixed cylinder; 409. Lifting hydraulic rod; 410. Connecting plate; 411. Motor; 412. Fixed sleeve; 413. Transmission gear; 414. Translation hydraulic rod; 415. Rotating block; 5. Fixed rod; 6. Mounting plate; 7. Fixed plate; 8. Moving plate; 9. Cylinder. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-6This utility model provides a technical solution: a high-voltage line piercing clamp lower cover tooth detection mechanism, including a mounting plate 6, a transport mechanism 3 fixed to the top of the mounting plate 6, multiple placement mechanisms 2 on the top of the transport mechanism 3, a fixing rod 5 fixed to the top right side of the mounting plate 6, a fixing plate 7 fixed to the outer wall of the fixing rod 5, a cylinder 9 fixed to the front surface of the fixing plate 7, a moving plate 8 fixed to the bottom of the cylinder 9, and a detection head 1 placement mechanism 2 fixed inside the moving plate 8, including a fixing seat 203, the bottom of the fixing seat 203 fixedly connected to the transport mechanism 3, a moving seat 201 on the top of the fixing seat 203, and a moving seat 201 on the left side of the moving seat 201. Two insertion holes 202 are provided on the right side. A retaining groove 207 is provided on the left side inside the insertion hole 202. Two embedded rods 204 are fixed at the bottom of the movable seat 201. Two slots 205 are provided at the top of the fixed seat 203. Magnetic blocks 206 are fixed inside the left side of the slots 205 and inside the embedded rods 204. The top of the telescopic mounting plate 6 is provided with feeding mechanisms 4 on both the left and right sides of the transport mechanism 3. This allows for automatic feeding of abnormal high-voltage line piercing clamps without manual feeding. The two magnetic blocks 206 repel each other, which pushes the embedded rods 204 to move, causing the embedded rods 204 to engage with the insertion holes 202.
[0024] Furthermore, the unloading mechanism 4 includes two lifting hydraulic rods 409. A fixed cylinder 408 is fixed to the top of the output shaft of each lifting hydraulic rod 409. A rectangular block 404 is rotatably connected to the top of the fixed cylinder 408. A rotating block 415 is rotatably connected inside the rectangular block 404. Motors 411 are fixed to the top and interior of the rotating block 415, as well as inside the fixed cylinder 408. Two insert rods 403 are provided inside the rotating block 415. Two stops 402 are fixed to the outer walls of the insert rods 403. The output shaft of the bottom motor 411 is fixedly connected to the rectangular block 404, allowing the insert rods 403 to rise and rotate horizontally. A rotating gear 406 is slidably connected to the outer walls of the insert rods 403. The rotating gear 406 is rotatably connected to the rotating block 415. A transmission is fixed to the output shaft of the middle motor 411. Two fixed sleeves 412 are fixed on the side of the gear 413 and the rotating block 415 away from the transport mechanism 3. The fixed sleeves 412 are equipped with two racks 407. The racks 407 are meshed with the rotating gear 406 and the transmission gear 413, so that the two insert rods 403 can rotate. The rotating block 415 is fixed with a translation hydraulic rod 414. The output shaft of the translation hydraulic rod 414 is fixed with a connecting plate 410. The connecting plate 410 is rotatably connected with the insert rod 403, so that the insert rod 403 can be inserted into the insertion hole 202. The output shaft of the top motor 411 is fixed with an adjusting gear 401. The rotating block 415 is fixed with a gear ring 405 on the side away from the rotating gear 406. The adjusting gear 401 and the gear ring 405 are meshed, so that the rotating block 415 can rotate back and forth.
[0025] During operation, the high-voltage line piercing clamp is placed inside the placement mechanism 2 via the matching feeding mechanism. The transport mechanism 3 is activated, positioning the high-voltage line piercing clamp below the detection head 1. The matching intelligent control box activates cylinder 9, which lowers the detection head 1. The detection head 1 inserts into the high-voltage line piercing clamp. If the detection is successful and power is supplied, the clamp is released. If an abnormality is detected, the matching intelligent control box activates the translation hydraulic rod 414. The translation hydraulic rod 414 moves the connecting plate 410 and the insertion rod 403, with the insertion rod 403 inserting into the insertion hole 202. The unit pushes the movable seat 201 backward. Then, the matching intelligent control box starts the central motor 411. The central motor 411 drives the transmission gear 413 to rotate. The transmission gear 413 causes the rack 407 to move. The rack 407 causes the rotating gear 406 to rotate. The rotating gear 406 drives the insert rod 403 to rotate. The stop block 402 and the stop groove 207 abut against each other. The matching intelligent control box starts the lifting hydraulic rod 409. The lifting hydraulic rod 409 raises the rectangular block 404, the rotating block 415 and the insert rod 403. The insert rod 403 drives the movable seat 201 backward. As seat 201 rises, the accompanying intelligent control box activates the lower motor 411. The lower motor 411 drives the rectangular block 404, rotating block 415, and insertion rod 403 to rotate horizontally. The insertion rod 403 moves the movable seat 201. After the movable seat 201 rotates out of the transport mechanism 3, the accompanying intelligent control box activates the upper motor 411. The upper motor 411 drives the adjusting gear 401 to rotate, which in turn causes the gear ring 405 to rotate. The gear ring 405 then drives the rotating block 415 and insertion rod 403 to rotate, and the insertion rod 403 moves the movable seat 201. 1. The rotating seat 201 tilts down the faulty high-voltage line piercing clamps detected above. After tilting, the matching intelligent control box starts the unloading mechanism 4 to operate in reverse, connecting the moving seat 201 and the fixed seat 203. This automatically removes the abnormal high-voltage line piercing clamps from the mechanism without manual removal, improving the degree of automation. The normal high-voltage line piercing clamps are moved to the rear by the transport mechanism 3 and moved to other workstations for processing through the matching clamping mechanism.
[0026] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-voltage line puncture clamp lower cover tooth detection mechanism, including a mounting plate (6), characterized in that: The top of the mounting plate (6) is fixed with a transport mechanism (3), the top of the transport mechanism (3) is provided with multiple placement mechanisms (2), the top right side of the mounting plate (6) is fixed with a fixing rod (5), the outer side wall of the fixing rod (5) is fixed with a fixing plate (7), the front surface of the fixing plate (7) is fixed with a cylinder (9), the bottom of the cylinder (9) is fixed with a moving plate (8), and the inside of the moving plate (8) is fixed with a detection head (1). The placement mechanism (2) includes a fixed base (203), the bottom of which is fixedly connected to the transport mechanism (3). The top of the fixed base (203) is provided with a movable base (201). Two insertion holes (202) are opened on one side of the movable base (201). A retaining groove (207) is opened on the left side inside the insertion hole (202). Two embedded rods (204) are fixed at the bottom of the movable base (201). Two slots (205) are opened at the top of the fixed base (203). Magnets (206) are fixed on the left side inside the slot (205) and inside the embedded rods (204). The top of the telescopic mounting plate (6) is provided with a feeding mechanism (4) on both the left and right sides of the transport mechanism (3).
2. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 1, characterized in that: The feeding mechanism (4) includes two lifting hydraulic rods (409). A fixed cylinder (408) is fixed to the top of the output shaft of the lifting hydraulic rod (409). A rectangular block (404) is rotatably connected to the top of the fixed cylinder (408). A rotating block (415) is rotatably connected inside the rectangular block (404).
3. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 2, characterized in that: Motors (411) are fixed to the top and inside of the rotating block (415) and inside the fixed cylinder (408). Two insert rods (403) are provided inside the rotating block (415). Two stops (402) are fixed to the outer side wall of the insert rods (403). The output shaft of the motor (411) at the bottom is fixedly connected to the rectangular block (404).
4. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 3, characterized in that: A rotating gear (406) is slidably connected to the outer wall of the insert rod (403). The rotating gear (406) and the rotating block (415) are rotatably connected. A transmission gear (413) is fixed to the output shaft of the motor (411) in the middle. Two fixed sleeves (412) are fixed on the side of the rotating block (415) away from the transport mechanism (3). Two racks (407) are provided inside the fixed sleeves (412). The racks (407) are meshed with the rotating gear (406) and the transmission gear (413).
5. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 4, characterized in that: The rotating block (415) has a translational hydraulic rod (414) fixed inside. The output shaft of the translational hydraulic rod (414) is fixed with a connecting plate (410). The connecting plate (410) and the insert rod (403) are rotatably connected.
6. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 5, characterized in that: An adjusting gear (401) is fixed to the output shaft of the motor (411) at the top, and a gear ring (405) is fixed to the side of the rotating block (415) away from the rotating gear (406). The adjusting gear (401) and the gear ring (405) are meshed together.
7. The high-voltage line puncture clamp lower cover tooth detection mechanism according to claim 1, characterized in that: The two magnetic blocks (206) repel each other.