Special machine for cleaning power steering high-pressure hose

Abstract

The utility model provides a special machine for cleaning a power steering high-pressure hose. The special machine comprises a mounting frame, a vertical multi-stage centrifugal pump, a stainless steel bag filter, a frequency converter, an electrical control system and a labeling machine, the vertical multi-stage centrifugal pump is installed on the rear side of the installation frame, the stainless steel bag filter is installed on the rear side of the installation frame and located on one side of the vertical multi-stage centrifugal pump, and the stainless steel bag filter is connected with the vertical multi-stage centrifugal pump through a pipeline. The frequency converter, the electrical control system and the labeling machine are all installed on the surface of the installation frame. According to the special machine for cleaning the power steering high-pressure hose, the cleaning pressure is monitored in real time through the frequency converter, the flushing force is accurately adjusted, foreign matter residues caused by insufficient pressure or damage to the inner wall of the hose due to too high pressure are avoided, and the stability of the cleaning effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of cleaning the inside of power steering high-pressure hoses, and in particular to a special machine for cleaning power steering high-pressure hoses. Background Technology

[0002] In power steering systems, the power steering high-pressure hose plays a crucial role in transmitting high-pressure hydraulic oil. The cleanliness of the hose is essential for the normal operation and service life of the system. Currently, related products have strict cleanliness requirements for power steering high-pressure hoses, explicitly prohibiting the presence of abrasive particulate foreign objects such as quartz, gravel, corundum, and glass.

[0003] However, existing hose cleaning equipment and processes cannot accurately meet the above-mentioned stringent cleanliness standards. Ordinary cleaning methods cannot effectively remove foreign objects of specific sizes and types, resulting in the power steering high-pressure hoses failing to meet product quality requirements after cleaning. This affects the performance and reliability of the power steering system and may even lead to system failures and safety hazards.

[0004] Therefore, it is necessary to provide a special machine for cleaning high-pressure power steering hoses to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a dedicated cleaning machine for power steering high-pressure hoses, solving the problem that existing hose cleaning equipment and processes cannot ensure that the total weight of impurities inside the power steering high-pressure hose does not exceed 100 mg / m³. 2 The strict cleanliness requirements, including specific foreign object size restrictions and prohibition of abrasive particles, affect the performance and reliability of the power steering system, leading to potential malfunctions and safety hazards.

[0006] To solve the above-mentioned technical problems, this utility model provides a special machine for cleaning high-pressure power steering hoses, comprising:

[0007] Mounting rack, vertical multistage centrifugal pump, stainless steel bag filter, frequency converter, electrical control system and label printer;

[0008] The vertical multistage centrifugal pump is installed on the rear side of the mounting frame, and the stainless steel bag filter is installed on the rear side of the mounting frame and located on one side of the vertical multistage centrifugal pump. The stainless steel bag filter is connected to the vertical multistage centrifugal pump through a pipe.

[0009] The frequency converter, the electrical control system, and the label printer are all mounted on the surface of the mounting frame.

[0010] Preferably, an operating table is mounted on the surface of the mounting bracket.

[0011] Preferably, a water tank is installed inside the mounting bracket.

[0012] Preferably, the surface of the operating table is equipped with multiple shelves.

[0013] Preferably, a protective assembly is provided between the mounting bracket, the vertical multistage centrifugal pump, and the stainless steel bag filter. The protective assembly includes a protective cover, multiple mounting blocks, and multiple bolts. The protective cover is fitted over the outside of the vertical multistage centrifugal pump and the stainless steel bag filter, and the multiple mounting blocks are respectively connected to both sides of the surface of the protective cover.

[0014] Preferably, the plurality of bolts are respectively disposed between the plurality of mounting blocks and the mounting bracket.

[0015] Preferably, the protective cover is used to protect the vertical multistage centrifugal pump and the stainless steel bag filter.

[0016] Compared with related technologies, the power steering high-pressure hose cleaning machine provided by this utility model has the following beneficial effects:

[0017] This utility model provides a special machine for cleaning high-pressure power steering hoses. It uses a frequency converter to monitor the cleaning pressure in real time and precisely adjust the rinsing force to avoid foreign matter residue due to insufficient pressure or damage to the inner wall of the hose due to excessive pressure, thus ensuring the stability of the cleaning effect.

[0018] The vertical multistage centrifugal pump drives the cleaning agent to circulate and rinse within the hose, shortening the rinsing time and significantly reducing operation time compared to traditional cleaning processes, thus improving production efficiency.

[0019] The equipment integrates an electrical control system, and cleaning can be completed in three steps: "setting parameters → placing parts → starting the switch". After cleaning is completed, a green light indicates that the process has automatically ended, reducing the complexity of manual operation and minimizing human error. Attached Figure Description

[0020] Figure 1 A schematic diagram of the structure of a first embodiment of a power steering high-pressure hose cleaning machine provided by this utility model;

[0021] Figure 2 for Figure 1 The diagram shows a three-dimensional structure of a dedicated hose cleaning machine.

[0022] Figure 3 for Figure 1 The rear view of the hose cleaning machine shown;

[0023] Figure 4 A schematic diagram of the structure of a second embodiment of a power steering high-pressure hose cleaning machine provided by this utility model;

[0024] Figure 5 for Figure 4The enlarged schematic diagram of part A is shown.

[0025] The following are the labels in the diagram: 1. Mounting frame; 2. Control panel; 3. Placement rack; 4. Electrical control system; 5. Frequency converter; 6. Label printer; 7. Stainless steel bag filter; 8. Vertical multistage centrifugal pump; 9. Water tank; 10. Protective components; 101. Protective cover; 102. Mounting block; 103. Bolt. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] First Embodiment

[0028] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a power steering high-pressure hose cleaning machine provided by this utility model; Figure 2 for Figure 1 The diagram shows a three-dimensional structure of a dedicated hose cleaning machine. Figure 3 for Figure 1 The image shows a rear view of a dedicated hose cleaning machine. A dedicated power steering high-pressure hose cleaning machine includes:

[0029] Mounting frame 1, vertical multistage centrifugal pump 8, stainless steel bag filter 7, frequency converter 5, electrical control system 4, and label printer 6;

[0030] The vertical multistage centrifugal pump 8 is installed on the rear side of the mounting frame 1, and the stainless steel bag filter 7 is installed on the rear side of the mounting frame 1 and located on one side of the vertical multistage centrifugal pump 8. The stainless steel bag filter 7 is connected to the vertical multistage centrifugal pump 8 through a pipe.

[0031] The frequency converter 5, the electrical control system 4, and the label printer 6 are all mounted on the surface of the mounting frame 1.

[0032] An operating table 2 is mounted on the surface of the mounting bracket 1.

[0033] A water tank 9 is installed inside the mounting frame 1.

[0034] The surface of the operating table 2 is equipped with multiple shelves 3.

[0035] The No. 8 vertical multistage centrifugal pump is a Southern Pump CDM5-17 series light-duty vertical multistage centrifugal pump. Its main structure includes an impeller, pump casing, and mechanical seal (CDLA-12 / WBF14). The impeller outer diameter is 82mm, the rotation speed is 2900rpm, the motor power is 3kW, and the flow rate is 5m³ / h. 3The pump has a flow rate of [number] m / h, a head of 105 m, an efficiency of 70%, and a media temperature range of -15℃ to +70℃ (hot water type can reach +120℃).

[0036] The stainless steel bag filter model 7 is Yuehuahao YH-4# stainless steel bag filter. Its structure includes a filter housing and a filter bag. The working pressure is 0.2-1.0MPa, the flow rate is 5-10m3 / H, and the accuracy is 20μm. There are four such filters in total.

[0037] The frequency converter 5 is used to monitor and regulate the cleaning pressure, keeping it at 7 kgf.

[0038] The electrical control system 4 is the core of the equipment's control system, used to set relevant parameters and control the equipment's start-up and shutdown operations.

[0039] The labeling machine 6 can label the hose after cleaning.

[0040] Water tank 9 is used to store cleaning agents.

[0041] Connection between vertical multistage centrifugal pump 8 and stainless steel bag filter 7: Stainless steel bag filter 7 is connected to vertical multistage centrifugal pump 8 through a pipeline. Vertical multistage centrifugal pump 8 extracts cleaning agent from water tank 9 and transports it through a pipeline to stainless steel bag filter 7 for filtration. The filtered cleaning agent is then transported through a pipeline to a high-pressure hose for circulation rinsing.

[0042] Connection between frequency converter 5 and vertical multistage centrifugal pump 8: Frequency converter 5 is connected to vertical multistage centrifugal pump 8 through electrical circuits to monitor and adjust the operating status of vertical multistage centrifugal pump 8, thereby controlling the cleaning pressure.

[0043] Connection of electrical control system 4 to various components: Electrical control system 4 is connected to vertical multistage centrifugal pump 8, frequency converter 5 and label printer 6 through electrical lines to realize the control of the entire equipment.

[0044] Connection between the operating table 2 and the mounting frame 1: The operating table 2 is fixedly installed on the surface of the mounting frame 1, and the placement frame 3 is fixedly installed on the surface of the operating table 2.

[0045] Connection between water tank 9 and mounting bracket 1: Water tank 9 is fixedly installed inside mounting bracket 1.

[0046] I. Preparation Stage

[0047] Turn on the main power supply of the equipment and set the relevant parameters, such as cleaning time and cleaning pressure, through the electrical control system 4.

[0048] Place the power steering high-pressure hose and other parts to be cleaned on the rack 3 on the operating table 2.

[0049] II. Cleaning Stage

[0050] Press the start switch, and the electrical control system 4 issues a command to start the vertical multistage centrifugal pump 8. The vertical multistage centrifugal pump 8 draws out the cleaning agent from the water tank 9 and delivers the cleaning agent to the stainless steel bag filter 7 through the pipeline.

[0051] The cleaning agent is filtered through a stainless steel bag filter 7 to remove impurities, and then delivered through a pipeline to a high-pressure hose.

[0052] The inverter 5 monitors the cleaning pressure in real time, ensuring it remains at 7 kgf. Under high pressure, the cleaning agent circulates and flushes within the high-pressure hose for 10 seconds. This high-pressure circulation effectively removes particulate and fibrous foreign matter, as well as abrasive particles such as quartz, gravel, corundum, and glass, ensuring the total weight of impurities in the hose is ≤100 mg / m³. 2 It meets the cleanliness requirements.

[0053] III. Conclusion

[0054] After cleaning is complete, the device will light up an OK green light, indicating that cleaning is finished. At this time, the cleaned parts can be taken out from the rack 3, and the labeling machine 6 can label the cleaned hoses for subsequent management and use.

[0055] Compared with related technologies, the power steering high-pressure hose cleaning machine provided by this utility model has the following beneficial effects:

[0056] This utility model provides a special machine for cleaning high-pressure power steering hoses. The machine monitors the cleaning pressure in real time through a frequency converter 5 and precisely adjusts the rinsing force to avoid foreign matter residue due to insufficient pressure or damage to the inner wall of the hose due to excessive pressure, thus ensuring the stability of the cleaning effect.

[0057] The vertical multistage centrifugal pump drives the cleaning agent to circulate and rinse within the hose, shortening the rinsing time and significantly reducing operation time compared to traditional cleaning processes, thus improving production efficiency.

[0058] The equipment integrates an electrical control system 4, which allows cleaning to be completed in three steps: "setting parameters → placing parts → starting the switch". After cleaning is completed, a green light indicates that the process has automatically ended, reducing the complexity of manual operation and minimizing human error.

[0059] Second Embodiment

[0060] Please refer to the following: Figure 4 and Figure 5Based on the first embodiment of this application, a special machine for cleaning high-pressure power steering hoses is provided. The second embodiment of this application proposes another special machine for cleaning high-pressure power steering hoses. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.

[0061] Specifically, the difference in the second embodiment of this application regarding the power steering high-pressure hose cleaning machine is that a protective component 10 is provided between the mounting frame 1, the vertical multistage centrifugal pump 8, and the stainless steel bag filter 7. The protective component 10 includes a protective cover 101, multiple mounting blocks 102, and multiple bolts 103. The protective cover 101 is sleeved on the outside of the vertical multistage centrifugal pump 8 and the stainless steel bag filter 7, and the multiple mounting blocks 102 are respectively connected to both sides of the surface of the protective cover 101.

[0062] The plurality of bolts 103 are respectively disposed between the plurality of mounting blocks 102 and the mounting bracket 1.

[0063] The protective cover 101 is used to protect the vertical multistage centrifugal pump 8 and the stainless steel bag filter 7.

[0064] A U-shaped connecting groove is provided on one side of the protective cover 101 to facilitate the installation of the protective cover 101 and prevent it from being blocked by the pipe. The use of the mounting block 102 and bolts 103 facilitates the installation between the protective cover 101 and the mounting bracket 1.

[0065] The working principle of the power steering high-pressure hose cleaning machine provided by this utility model is as follows:

[0066] When using the protective cover 101 to protect the vertical multistage centrifugal pump 8 and stainless steel bag filter 7 exposed outside the mounting frame 1, first, the protective cover 101 is fitted onto the surface of the vertical multistage centrifugal pump 8 and stainless steel bag filter 7. At the same time, multiple mounting blocks 102 on both sides of the protective cover 101 contact the surface of the mounting frame 1. Finally, multiple bolts 103 are threaded through the multiple mounting blocks 102 and connected to the mounting frame 1.

[0067] Compared with related technologies, the power steering high-pressure hose cleaning machine provided by this utility model has the following beneficial effects:

[0068] This utility model provides a special machine for cleaning high-pressure power steering hoses. A protective cover 101 with multiple mounting blocks 102 and multiple bolts 103 are set between the mounting frame 1, the vertical multistage centrifugal pump 8 and the stainless steel bag filter 7 to protect the exposed vertical multistage centrifugal pump 8 and stainless steel bag filter 7.

[0069] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A special machine for cleaning high-pressure power steering hoses, characterized in that, include: Mounting rack, vertical multistage centrifugal pump, stainless steel bag filter, frequency converter, electrical control system and label printer; The vertical multistage centrifugal pump is installed on the rear side of the mounting frame, and the stainless steel bag filter is installed on the rear side of the mounting frame and located on one side of the vertical multistage centrifugal pump. The stainless steel bag filter is connected to the vertical multistage centrifugal pump through a pipe. The frequency converter, the electrical control system, and the label printer are all mounted on the surface of the mounting frame.

2. The power steering high-pressure hose cleaning machine according to claim 1, characterized in that, An operating table is mounted on the surface of the mounting bracket.

3. The power steering high-pressure hose cleaning machine according to claim 1, characterized in that, A water tank is installed inside the mounting bracket.

4. The power steering high-pressure hose cleaning machine according to claim 2, characterized in that, The surface of the control panel is equipped with multiple shelves.

5. The power steering high-pressure hose cleaning machine according to claim 1, characterized in that, A protective assembly is provided between the mounting bracket, the vertical multistage centrifugal pump, and the stainless steel bag filter. The protective assembly includes a protective cover, multiple mounting blocks, and multiple bolts. The protective cover is fitted over the outside of the vertical multistage centrifugal pump and the stainless steel bag filter, and the multiple mounting blocks are respectively connected to both sides of the surface of the protective cover.

6. The power steering high-pressure hose cleaning machine according to claim 5, characterized in that, The plurality of bolts are respectively disposed between the plurality of mounting blocks and the mounting bracket.

7. The power steering high-pressure hose cleaning machine according to claim 5, characterized in that, The protective cover is used to protect the vertical multistage centrifugal pump and the stainless steel bag filter.

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