Bending forming die for lead

Abstract

The utility model discloses a bending forming die for a lead, which belongs to the technical field of forming dies and comprises a side plate, a sliding block is slidably arranged on the side plate through a sliding hole, a first upper die is fixed on one side of the sliding block, and a first bolt and a second sliding rod are symmetrically arranged on two sides of an upper diagonal line of the first upper die. A second upper mold is installed on the outer side of the first bolt in a threaded mode, a connecting hole is formed in the connecting position of the second upper mold and the second sliding rod, and first inclined grooves which are symmetrical to each other are formed in the bottom of the first upper mold and the bottom of the second upper mold. According to the utility model, the distance between parts is adjusted by two hands, leads with different thicknesses can be flexibly adapted, the die does not need to be replaced, the universality is obviously improved, and the equipment cost and inventory are reduced; adjustment is fast, die changing time is shortened, and production efficiency is improved. And in addition, due to the interval design, dust and chippings can be discharged conveniently, accumulation of the dust and chippings is avoided, and the abrasion risk is reduced.

Description

Technical Field

[0001] This utility model relates to a bending forming mold, and more particularly to a bending forming mold for lead wires, belonging to the field of forming mold technology. Background Technology

[0002] In the prior art, such as the invention with application number 202011255404.7, an insulated lead wire bender is disclosed. In use, the insulated lead wire is placed between the moving block and the fixed block. The driving device drives the connecting block to slide in the sliding hole, so that the protrusion of the moving block abuts against the insulated lead wire and inserts into the recess. Under the action of the driving force and the cooperation between the protrusion and the recess, the insulated lead wire is bent and deformed at a certain arc standard.

[0003] The above-mentioned applications still have shortcomings:

[0004] This type of insulated lead wire bender has grooves of fixed size in its protruding and recessed parts, but it can only accommodate lead wires of a specific diameter. For different specifications, the mold needs to be changed, which increases costs and inventory. It is inefficient, and the mold change is time-consuming, which reduces production efficiency, especially when batch operations are carried out. It lacks precision, and the fixed spacing can easily lead to poor lead wire fit, poor bending curvature and dimensional consistency, which cannot meet standardized construction requirements. It may also damage the insulation layer, cause safety hazards, and limit the application scenarios and engineering value.

[0005] To address this issue, a bending forming die for lead wires was designed. Utility Model Content

[0006] The main objective of this invention is to provide a bending forming mold for lead wires to solve the problems mentioned in the background art.

[0007] The objective of this utility model can be achieved by adopting the following technical solution:

[0008] A bending forming die for lead wires includes a side plate, a slider sliding on the side plate through a sliding hole, an upper die 1 fixed to one side of the slider, a bolt 1 and a slider 2 symmetrically arranged on both sides of the upper die 1 diagonally, the upper die 2 being threaded onto the outer side of the bolt 1, and a connecting hole being provided at the connection between the upper die 2 and the slider 2, the bottom of the upper die 1 and the upper die 2 having mutually symmetrical inclined grooves 1, a lower die 1 fixed to one side of the side plate below the upper die 1, a bolt 2 and a slider 1 symmetrically arranged on both sides of the lower die 1 diagonally, the lower die 2 being threaded onto the outer side of the bolt 2, and a through hole being provided at the connection between the lower die 2 and the slider 1, the top of the lower die 1 and the lower die 2 having mutually symmetrical inclined grooves 2, and a protective component being provided on one side of the lower die 2.

[0009] Preferred: The protective component includes a support plate and an L-shaped limiting strip. The support plates are symmetrically arranged on the side of the lower mold away from the side plate. An L-shaped limiting strip is fixed to the top of each support plate. A limiting plate is fixed to one side of each L-shaped limiting strip. A mounting plate is slidably connected to one side of each L-shaped limiting strip. Buffer pads are evenly arranged on each mounting plate. A transparent protective plate is fixedly connected to one side of each buffer pad.

[0010] Preferably, a sealing ring is uniformly fitted at the end of bolt one away from upper mold two, and the sealing ring is rotatably connected to both sides of upper mold one.

[0011] Preferably, the end of bolt two away from lower mold two is uniformly fitted with retaining rings, and the retaining rings are rotatably connected to both sides of lower mold one.

[0012] Preferably, a scale plate is installed on the upper and lower positions of one side of the side plate, and the scale plate is slidably connected to the top of the upper mold and the bottom of the lower mold, respectively.

[0013] Preferably, the cushioning pad is a memory foam cushioning layer, and the support plates are all set as L-shaped plates.

[0014] Preferably, the inclined surfaces of both inclined groove one and inclined groove two are coated with a protective layer, and the protective layer is a polytetrafluoroethylene coating.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model utilizes the combined use of side plates, upper mold one, upper mold two, bolt one, inclined groove one, lower mold one, lower mold two, bolt two, inclined groove two, slide rod one, and slide rod two. By adjusting the spacing between the components with both hands, it can flexibly adapt to lead wires of different thicknesses without changing the mold, significantly improving versatility and reducing equipment costs and inventory. The adjustment is quick, shortening mold change time and improving production efficiency. It is widely applicable to different scenarios, achieving the advantages of cost reduction and efficiency improvement. In addition, the spacing design facilitates the discharge of dust and debris, avoiding the accumulation of dust and debris and reducing the risk of wear.

[0017] 2. This utility model utilizes a support plate, an L-shaped limiting strip, a mounting plate, a buffer pad, and a transparent protective plate in combination. The insert-type design of the transparent protective plate enables quick assembly and disassembly, simplifies maintenance procedures, and facilitates cleaning of the transparent protective plate, lower mold one, and lower mold two. It is convenient to use, provides reliable buffering protection, and the buffer pad provides cushioning for the transparent protective plate, preventing impact damage and improving structural stability. Through optimized assembly and protection, it meets the needs of efficient production and maintenance, enhancing its overall usability. Attached Figure Description

[0018] Figure 1 This is the front view of the present invention;

[0019] Figure 2 This is a side sectional view of the present invention;

[0020] Figure 3 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0021] Figure 4 This is a schematic diagram showing the connection between the transparent protective plate and the mounting plate of this utility model.

[0022] In the diagram: 1. Side plate; 2. Upper mold one; 3. Upper mold two; 4. Bolt one; 5. Inclined groove one; 6. Lower mold one; 7. Lower mold two; 8. Bolt two; 9. Inclined groove two;

[0023] 10. Protective components; 1001. Support plate; 1002. L-shaped limit strip; 1003. Mounting plate; 1004. Buffer pad; 1005. Transparent protective plate; 1006. Limiting plate;

[0024] 11. Slider; 12. Scale plate; 13. Slider one; 14. Slider two. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0026] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0027] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0030] Example 1

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this embodiment proposes a lead wire bending forming mold, which includes a side plate 1. A slider 11 slides on the side plate 1 through a sliding hole. An upper mold 2 is fixed to one side of the slider 11, and the other side of the slider 11 is connected to a driving device. Bolts 4 and sliding rods 14 are symmetrically arranged on both sides of the upper mold 2 diagonally. An upper mold 3 is threaded onto the outer side of the bolts 4, and a connecting hole is provided at the connection between the upper mold 3 and the sliding rod 14. The sliding rod 14 is slidably connected to the connecting hole, and the diameter of the connecting hole is the same as that of the sliding rod 14. The upper mold 1 2 and the upper mold 2 3 are provided with symmetrical inclined grooves 5 at their bottoms. The lower mold 1 6 is fixed on one side of the side plate 1 below the upper mold 1 2. Bolt 2 8 and slide rod 13 are symmetrically arranged on both sides of the diagonal of the lower mold 1 6. The lower mold 2 7 is installed on the outer thread of the bolt 2 8. The lower mold 2 7 and the slide rod 13 are connected with through holes. The bottom of the upper mold 1 2 and the upper mold 2 3 are provided with downward-protruding arc-shaped protrusions. The top of the lower mold 1 6 and the lower mold 2 7 are provided with concave arc-shaped recesses. The two are combined to form a cavity for bending the lead wire.

[0032] The diameter of the through hole matches that of the slide bar 13, and the slide bar 13 is slidably connected to the through hole. The top of the lower mold 16 and the lower mold 27 are provided with mutually symmetrical inclined grooves 29, and a protective component 10 is provided on one side of the lower mold 27.

[0033] Depending on the size of the lead wire, rotate the two sets of bolts 14 diagonally on the upper mold 2 3 with both hands, and rotate bolts 14 so that bolts 14 drive the upper mold 2 3 to slide horizontally along slide bar 2 14 while moving closer to or away from the upper mold 1 2. Adjust the distance between the upper mold 2 3 and the upper mold 1 2 to suit lead wires of different thicknesses. Similarly, adjust the distance between the lower mold 1 6 and the lower mold 2 7 so that the distance between them is the same as the distance between the upper mold 1 2 and the upper mold 2 3. At the same time, the distance between the lower mold 1 6 and the lower mold 2 7 is conducive to the discharge of dust and debris.

[0034] Example 2

[0035] The solution in Example 1 will be further described below with reference to its specific working method.

[0036] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in a preferred embodiment, based on the above method, the protective component 10 further includes a support plate 1001 and an L-shaped limiting strip 1002. The support plate 1001 is symmetrically arranged on the side of the lower mold 7 away from the side plate 1. The top of each support plate 1001 is fixed with an L-shaped limiting strip 1002. The L-shaped limiting strip 1002 leaves a gap between the mounting plate 1003 and one side of the upper and lower molds after installation, preventing the mounting plate 1003 and the transparent protective plate 1005 from being pulled upwards when the mold moves. A limiting plate 1006 is fixed to one side of each L-shaped limiting strip 1002. The mounting plate 1003 is slidably connected to one side of each L-shaped limiting strip 1002. Buffer pads 1004 are evenly arranged on each mounting plate 1003. A transparent protective plate 1005 is fixedly connected to one side of each buffer pad 1004. The transparent protective plate 1005 is a polycarbonate (PC) board with a thickness of 5mm, a light transmittance of ≥92%, and rounded edges to prevent scratches.

[0037] The transparent protective plate 1005 is inserted from top to bottom between the L-shaped limiting strips 1002, so that the transparent protective plate 1005 drives the mounting plate 1003 to be inserted between the L-shaped limiting strips 1002, until the bottom of the mounting plate 1003 contacts the top of the support plate 1001, thus completing the installation of the transparent protective plate 1005. This facilitates the disassembly and cleaning of the transparent protective plate 1005, and also facilitates the maintenance of the lower mold 1 6 and the lower mold 2 7 and the cleaning of the gap between them. The buffer pad 1004 provides cushioning and protection for the transparent protective plate 1005, while leaving a gap between the transparent protective plate 1005 and the lower mold 2 7, which allows splashed debris to be discharged downwards.

[0038] like Figure 1 and Figure 2As shown, in a preferred embodiment, based on the above method, a sealing ring is evenly fitted on the end of bolt 4 away from upper mold 2 3, and the sealing ring is rotatably connected to both sides of upper mold 2.

[0039] The sealing rings on both sides, which are slidably connected to the upper mold 2, serve as a limiting force between the upper mold 2 and the bolt 4, so that the upper mold 2 and the bolt 4 remain rotatably connected.

[0040] like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, a retaining ring is evenly fitted on the end of bolt 2 8 away from lower mold 2 7, and the retaining ring is rotatably connected to both sides of lower mold 1 6.

[0041] The retaining rings on the outside of bolt 28 limit the movement of the lower mold 16 on both sides to prevent the lower mold 16 from dislodging from the outside of bolt 28.

[0042] like Figure 2 As shown, in a preferred embodiment, based on the above method, a scale plate 12 is further installed on both the upper and lower positions of one side of the side plate 1, and the scale plate 12 is slidably connected to the top of the upper mold 3 and the bottom of the lower mold 7 respectively. The scale plate 12 adopts laser etching scale, with each grid representing a 1mm pitch, which matches the bolt pitch.

[0043] The scale plate 12 enables visual positioning for spacing adjustment, allowing operators to precisely control the mold opening and closing dimensions and ensure consistent bending accuracy for lead wires of different diameters.

[0044] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment, based on the above method, the buffer pad 1004 is a memory foam buffer layer, and the support plate 1001 is set as an L-shaped plate.

[0045] The memory foam buffer layer effectively absorbs the impact force on the transparent protective plate 1005, preventing accidental displacement caused by vibration when the lead wire bends; the L-shaped support plate 1001 plays a limiting role for the transparent protective plate 1005.

[0046] like Figure 1 As shown, in a preferred embodiment, based on the above method, the inclined surfaces of inclined groove 5 and inclined groove 9 are further coated with a protective layer, and the protective layer is a polytetrafluoroethylene coating.

[0047] The PTFE coating significantly reduces the coefficient of friction between the lead wire and the beveled surface of the mold, reduces wear and scratches on the insulation layer during bending, and improves the smoothness of debris sliding, making subsequent cleaning and maintenance easier.

[0048] Example 3

[0049] The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods.

[0050] Based on the lead wire diameter, rotate the bolts 14 diagonally opposite each other on the upper mold 2 3 with both hands to drive the upper mold 2 3 to slide horizontally along the slide bar 2 14, thereby adjusting the distance between the upper mold 1 2 and the upper mold 2 3 to move closer or further away, adapting to lead wires of different thicknesses; similarly, adjust the distance between the lower mold 2 7 and the lower mold 1 6 to ensure that the upper and lower molds open and close synchronously, and the gap design facilitates the automatic discharge of dust and debris, reducing the frequency of cleaning and maintenance;

[0051] The transparent protective plate 1005 is placed between the L-shaped limiting strips 1002 from top to bottom. Its bottom mounting plate 1003 slides along the L-shaped limiting strips 1002 until it is in contact with the top of the support plate 1001. It can be quickly assembled and disassembled without tools, which facilitates the cleaning of the transparent protective plate 1005 and the lower mold 6 and the lower mold 7. The buffer pad 1004 is evenly distributed between the mounting plate 1003 and the transparent protective plate 1005 to provide elastic cushioning and avoid rigid damage to the transparent protective plate 1005 by the impact force during bending, thereby improving structural stability and operational safety.

[0052] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.

Claims

1. A bending forming die for lead wires, comprising a side plate (1), characterized in that: A slider (11) slides on the side plate (1) through a sliding hole. An upper mold (2) is fixed on one side of the slider (11). Bolts (4) and sliding rods (14) are symmetrically arranged on the diagonal sides of the upper mold (2). The upper mold (3) is installed on the outer thread of the bolts (4). A connecting hole is provided at the connection between the upper mold (3) and the sliding rod (14). The bottom of the upper mold (2) and the upper mold (3) are provided with symmetrical inclined grooves (5). A lower mold (6) is fixed below the upper mold (2) on one side. Bolts (8) and slide rods (13) are symmetrically arranged on both sides of the diagonal of the lower mold (6). The lower mold (7) is installed on the outer thread of the bolts (8). A through hole is opened at the connection between the lower mold (7) and the slide rod (13). The top of the lower mold (6) and the lower mold (7) are provided with symmetrical inclined grooves (9). A protective component (10) is provided on one side of the lower mold (7).

2. The bending forming die for lead wires according to claim 1, characterized in that: The protective component (10) includes a support plate (1001) and an L-shaped limiting strip (1002). The support plate (1001) is symmetrically arranged on the side of the lower mold (7) away from the side plate (1). The top of the support plate (1001) is fixed with an L-shaped limiting strip (1002). A limiting plate (1006) is fixed on one side of the L-shaped limiting strip (1002). A mounting plate (1003) is slidably connected to one side of the L-shaped limiting strip (1002). A buffer pad (1004) is evenly arranged on the mounting plate (1003). A transparent protective plate (1005) is fixedly connected to one side of the buffer pad (1004).

3. The bending forming die for lead wires according to claim 1, characterized in that: A sealing ring is uniformly fitted at the end of bolt 1 (4) away from upper mold 2 (3), and the sealing ring is rotatably connected to both sides of upper mold 1 (2).

4. The bending forming die for lead wires according to claim 1, characterized in that: The end of bolt 2 (8) away from lower mold 2 (7) is uniformly fitted with retaining rings, and the retaining rings are rotatably connected to both sides of lower mold 1 (6).

5. A bending forming die for lead wires according to claim 1, characterized in that: A scale plate (12) is installed on both the upper and lower sides of one side of the side plate (1), and the scale plate (12) is slidably connected to the top of the upper mold (3) and the bottom of the lower mold (7).

6. A bending forming die for lead wires according to claim 2, characterized in that: The cushioning pad (1004) is a memory foam cushioning layer, and the support plates (1001) are all set as L-shaped plates.

7. A bending forming die for lead wires according to claim 1, characterized in that: The inclined surfaces of both sloping groove 1 (5) and sloping groove 2 (9) are coated with a protective layer, which is a polytetrafluoroethylene coating.

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