Automatic discharging device for copper rods

Abstract

The utility model discloses an automatic copper rod discharging device which comprises a base. The bases are arranged on the two sides of the bottom. An unloading frame; the discharging frame is defined by side vertical plates which are located on the two sides and arranged on the base. A discharging cover is arranged at the top of the discharging frame; a tension device; the tension device is arranged on the unloading frame; the tension device comprises a rotating shaft which is rotatably arranged in the unloading frame; rotating bearings are arranged on the two sides of the discharging frame. The rotating shaft is arranged in the rotating bearing; the rotating shaft is sleeved with a catch wheel which is used for abutting against the discharging cover to press and shear off materials. An intermittent motion assembly is arranged on the rotating shaft; and the catch wheel synchronously moves along with the rotating shaft and the intermittent motion assembly. The catch wheel and the extruding and shearing mechanism of the discharging cover are matched with the intermittent motion assembly, dynamic shearing of the copper rod is achieved, and discharging operation can be completed without shutdown.

Description

Technical Field

[0001] This utility model relates to the field of copper rod manufacturing technology, and in particular to an automatic unloading device for copper rods. Background Technology

[0002] In copper rod production, continuous operation is crucial for improving production efficiency. Traditional copper rod unloading devices typically require shearing operations to be performed while the production line is stopped, leading to production interruptions, reduced efficiency, and frequent manual intervention, which increases operational safety risks. Existing fixed shearing mechanisms cannot achieve dynamic shearing during continuous production, and downtime significantly impacts production cycle time; furthermore, the lack of coordination between the waste collection system and the shearing action results in waste accumulation that affects equipment operation. Utility Model Content

[0003] The purpose of this invention is to solve the problem of rapid cutting during copper rod production without stopping the machine, and to provide an automatic unloading device for copper rods.

[0004] An automatic unloading device for copper rods, comprising:

[0005] The unloading rack has a cavity in the middle to form an unloading space; bases are provided on both sides of the bottom of the unloading rack; and an unloading cover is provided on the top of the unloading rack.

[0006] Tension device; the tension device is mounted on the unloading frame; the tension device includes a rotating shaft rotatably mounted inside the unloading frame; rotating bearings are provided on both sides of the unloading frame; the rotating shaft is mounted inside the rotating bearings; a stop wheel is sleeved on the rotating shaft for pressing and shearing the material against the unloading cover; an intermittent motion component is provided on the rotating shaft; the stop wheel moves synchronously with the rotating shaft and the intermittent motion component.

[0007] Furthermore, the intermittent motion assembly includes a swing arm sleeved at one end of the rotating shaft; a hinge seat is provided on the side of the base corresponding to the intermittent motion assembly; an electric push rod is hinged on the hinge seat; a connector is provided at the output end of the electric push rod; and the connector and the swing arm are hinged together.

[0008] Furthermore, the guide wheel is configured as a tapered structure with a gradually decreasing thickness.

[0009] Furthermore, the unloading rack is equipped with baffles; the baffles are provided in two sets, namely a first set and a second set; the first set is located on the lower side of the rotating shaft; the second set is located at the bottom of the unloading rack.

[0010] The rotating shaft and the unloading cover are configured as a discharge port; the top of the second plate group and the unloading cover are configured as a feed port; and the bottom of the first plate group and the second plate group are configured as a waste port.

[0011] Furthermore, both the first plate group and the second plate group are inclined toward the feed inlet.

[0012] The beneficial effects of this utility model are:

[0013] The copper rod is dynamically sheared by the extrusion and shearing mechanism of the thrust roller and the unloading cover, which works in conjunction with the intermittent motion components. The unloading operation can be completed without stopping the machine, thus improving the utilization rate of the equipment. At the same time, the conical thrust roller design, combined with the adjustable electric push rod, forms a progressive shearing force to ensure the flatness of the cut. The double baffle plate group design, combined with the inclined waste port, realizes the automatic separation of qualified products and waste materials, improving the waste collection efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the device;

[0016] In the diagram, 1 is the base; 2 is the unloading rack; 21 is the unloading cover; 22 is the baffle plate; 221 is the first plate group; 222 is the second plate group; 23 is the discharge port; 24 is the inlet port; 25 is the waste port; 3 is the tension device; 31 is the rotating shaft; 32 is the rotating bearing; 33 is the retaining wheel; 4 is the intermittent motion component; 41 is the swing arm; 42 is the hinge seat; 43 is the electric push rod; and 44 is the connector. Detailed Implementation

[0017] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0018] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0019] Example 1

[0020] like Figures 1-2 As shown:

[0021] An automatic unloading device for copper rods, comprising:

[0022] Unloading rack 2; the unloading rack 2 has a cavity in the middle to form an unloading space; bases 1 are provided on both sides of the bottom of the unloading rack 2; unloading cover 21 is provided on the top of the unloading rack 2;

[0023] The compact layout design of the base 1 and the unloading rack 2 reduces the equipment's footprint and makes it easy to add or modify into existing production lines;

[0024] Tension device 3; the tension device 3 is mounted on unloading rack 2; the tension device 3 includes a rotating shaft 31 rotatably mounted inside unloading rack 2; rotating bearings 32 are mounted on both sides of unloading rack 2; the rotating shaft 31 is mounted inside the rotating bearings 32; a stop wheel 33 is sleeved on the rotating shaft 31 for pressing and shearing the material against the unloading cover 21; an intermittent motion component 4 is mounted on the rotating shaft 31; the stop wheel 33 moves synchronously with the rotating shaft 31 and the intermittent motion component 4. By employing a progressive compression and shearing mechanism between the stop wheel 33 and the unloading cover 21, combined with the precise drive of the intermittent motion component 4, copper rod shearing can be completed without stopping the production line, eliminating the production interruption problem caused by machine stoppage in traditional processes.

[0025] The intermittent motion component 4 includes a swing arm 41 sleeved at one end of the rotating shaft 31; a hinge seat 42 is provided on the side of the base 1 corresponding to the intermittent motion component 4; an electric push rod 43 is hinged on the hinge seat 42; a connector 44 is provided at the output end of the electric push rod 43; the connector 44 and the swing arm 41 are hinged together. The swing arm 41-electric push rod 43 linkage mechanism transforms the instantaneous impact load of the traditional shearing process into a controllable intermittent motion, significantly reducing the wear rate of key components;

[0026] The retaining wheel 33 is configured as a tapered structure with gradually decreasing thickness. The unique structural design of the tapered retaining wheel 33 allows the shearing force to transition smoothly from initial contact to complete shearing, effectively avoiding deformation of the copper rod end or internal stress concentration, and ensuring a flat and smooth shearing surface.

[0027] The unloading rack 2 is provided with a baffle plate 22; the baffle plate 22 is provided in two sets, namely a first plate group 221 and a second plate group 222; the first plate group 221 is provided on the lower side of the rotating shaft 31; the second plate group 222 is provided at the bottom of the unloading rack 2.

[0028] The rotating shaft 31 and the unloading cover 21 form a discharge port 23; the top of the second plate group 222 and the unloading cover 21 form an inlet 24; and the bottom of the first plate group 221 and the second plate group 222 form a waste outlet 25. The optimized layout of the waste outlet 25 can effectively guide the debris to fall in a concentrated manner, avoiding the accumulation of metal residue that may interfere with the operation of the equipment.

[0029] The first plate group 221 and the second plate group 222 are both inclined toward the feed inlet 24.

[0030] This allows waste to fall downwards, preventing waste from accumulating.

[0031] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An automatic unloading device for copper rods, characterized in that: include Unloading rack (2); The unloading rack (2) has a cavity in the middle to form an unloading space; The unloading rack (2) has a base (1) on both sides of the bottom; The unloading rack (2) has an unloading cover (21) on the top. Tension device (3); the tension device (3) is installed on the unloading rack (2); the tension device (3) includes a rotating shaft (31) rotatably installed inside the unloading rack (2); rotating bearings (32) are installed on both sides of the unloading rack (2); the rotating shaft (31) is installed inside the rotating bearings (32); a retaining wheel (33) is sleeved on the rotating shaft (31) for pressing and shearing the material against the unloading cover (21); an intermittent motion component (4) is installed on the rotating shaft (31); the retaining wheel (33) moves synchronously with the rotating shaft (31) and the intermittent motion component (4).

2. The automatic unloading device for copper rods according to claim 1, characterized in that: The intermittent motion component (4) includes a swing arm (41) sleeved on one end of the rotating shaft (31); the base (1) is provided with a hinge seat (42) on the side corresponding to the intermittent motion component (4); an electric push rod (43) is hinged on the hinge seat (42); a connector (44) is provided at the output end of the electric push rod (43); the connector (44) and the swing arm (41) are hinged together.

3. The automatic unloading device for copper rods according to claim 1, characterized in that: The retaining wheel (33) is configured as a tapered structure with gradually decreasing thickness.

4. The automatic unloading device for copper rods according to claim 1, characterized in that: The unloading rack (2) is provided with a baffle plate (22); the baffle plate (22) is provided in two sets, namely a first plate group (221) and a second plate group (222); the first plate group (221) is located on the lower side of the rotating shaft (31); the second plate group (222) is located at the bottom of the unloading rack (2); The rotating shaft (31) and the unloading cover (21) are configured as an outlet (23); the top of the second plate group (222) and the unloading cover (21) are configured as an inlet (24); the bottom of the first plate group (221) and the second plate group (222) are configured as a waste outlet (25).

5. The automatic unloading device for copper rods according to claim 4, characterized in that: The first plate group (221) and the second plate group (222) are both inclined toward the feed inlet (24).

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