Welding device for groove-shaped carrier roller support of belt conveyor

Abstract

The utility model discloses a belt conveyor groove-shaped carrier roller support welding device, which relates to the technical field of belt conveyor groove-shaped carrier roller support welding, and comprises a welding table and supporting legs arranged on the periphery of the lower end of the welding table, a welding mechanism is arranged in the middle of one end of the upper end of the welding table, and moving blocks are fixedly connected to two sides of the upper end of the welding table. A moving groove is vertically formed in the upper end of the moving block; according to the welding device, the linear motor is matched with the supporting plate, so that the belt conveyor trough type carrier roller support can move conveniently, the convenience of welding of the belt conveyor trough type carrier roller support is improved, the rapid welding function of the belt conveyor trough type carrier roller support is improved, and then through the cooperation of the L-shaped clamping plate and the telescopic spring, the welding efficiency of the belt conveyor trough type carrier roller support is improved. The belt conveyor trough type carrier roller support is convenient to clamp, the welding stability of the belt conveyor trough type carrier roller support is improved, then the function that the welding precision of the belt conveyor trough type carrier roller support is high is achieved, and finally the problems that the production efficiency is low and the product quality is uneven are solved.

Description

Technical Field

[0001] This utility model relates to the field of welding technology for belt conveyor trough idler brackets, and in particular to a welding device for belt conveyor trough idler brackets. Background Technology

[0002] In belt conveyor systems, trough idler brackets are one of the key components, and their quality directly affects the operational stability and service life of the belt conveyor. With the acceleration of industrial automation, the demand for efficient and high-precision welding equipment is becoming increasingly urgent.

[0003] Traditional welding methods for belt conveyor trough idler brackets rely heavily on manual operation, which not only results in low production efficiency but also makes the welding quality highly susceptible to variations in worker skill level and fatigue, making it difficult to guarantee consistent welding precision and leading to inconsistent product quality. Therefore, it is necessary to address these technical issues. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a welding device for a belt conveyor trough idler support.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a welding device for a belt conveyor trough-type idler bracket, comprising a welding table and support feet installed around the lower end of the welding table. A welding mechanism is installed at the middle of one end of the upper end of the welding table, and movable blocks are fixedly connected to both sides of the upper end of the welding table. A movable groove is vertically opened at the upper end of the movable block, and a linear motor is installed inside the movable groove. A first movable seat is installed in the linear motor, and a support plate is fixedly connected to the upper end of the first movable seat. A horizontal moving mechanism is installed at the upper end of the support plate, and a clamping mechanism is installed at the upper end of the horizontal moving mechanism.

[0006] Preferably, the welding mechanism includes a telescopic column that is vertically fixedly installed on the middle of one side of the upper end of the welding platform, and the telescopic end of the telescopic column is fixedly connected to the lower end of the welding machine.

[0007] Preferably, guide rails are horizontally fixed to both sides of the upper end of the support plate, and positioning plates are vertically fixed to both ends of the support plate.

[0008] Preferably, the horizontal moving mechanism includes a threaded rod horizontally installed between positioning plates, a servo motor is installed on one side of the positioning plate, the drive end of the servo motor passes through the positioning plate and is snapped onto one side of the threaded rod, and a second moving seat is threadedly connected to the threaded rod.

[0009] Preferably, positioning blocks are bolted to both sides of the upper end of the second movable seat, and each positioning block has an inwardly extending groove at both ends.

[0010] Preferably, the clamping mechanism includes an L-shaped clamping plate installed inside the telescopic grooves at both ends of the positioning block, and a telescopic spring is fixedly installed between the L-shaped clamping plate and the positioning block.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the linear motor and the support plate cooperate to facilitate the movement of the belt conveyor trough idler bracket, which improves the convenience of welding the belt conveyor trough idler bracket and enhances the function of rapid welding of the belt conveyor trough idler bracket. Furthermore, the L-shaped clamping plate and the telescopic spring cooperate to facilitate the clamping of the belt conveyor trough idler bracket, which improves the stability of the welding of the belt conveyor trough idler bracket. This achieves the function of high welding precision for the belt conveyor trough idler bracket, and ultimately solves the problems of low production efficiency and inconsistent product quality. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed in this utility model;

[0015] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the present invention from a bottom view;

[0016] Figure 4 This is a schematic diagram of the rear view structure proposed in this utility model;

[0017] Figure 5 This is a top view cross-sectional structural diagram of the present invention.

[0018] The numbers in the diagram are: 1. Welding table; 2. Moving groove; 3. Second moving seat; 4. First moving seat; 5. Support plate; 6. Guide rail; 7. Threaded rod; 8. Positioning block; 9. L-shaped clamping plate; 10. Telescopic column; 11. Servo motor; 12. Telescopic spring; 14. Welding machine. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example: See Figures 1-5This utility model discloses a welding device for a belt conveyor trough-type idler roller bracket, comprising a welding table 1 and support feet installed around the lower end of the welding table 1. A welding mechanism is installed at the middle of one upper end of the welding table 1, and movable blocks are fixedly connected to both sides of the upper end of the welding table 1. A movable groove 2 is vertically opened at the upper end of the movable block, and a linear motor is installed inside the movable groove 2. A first movable seat 4 is installed in the linear motor, and a support plate 5 is fixedly connected to the upper end of the first movable seat 4. A horizontal moving mechanism is installed on the upper end of the support plate 5, and a [missing information - likely a device or mechanism] is installed on the upper end of the horizontal moving mechanism. The clamping mechanism, via a linear motor and the first movable seat 4, facilitates the movement of the support plate 5; the welding mechanism includes a telescopic column 10 vertically fixedly installed on the middle of one side of the upper end of the welding table 1, with the telescopic end of the telescopic column 10 fixedly connected to the lower end of the welding machine 14, and the welding device can be moved up and down via the telescopic column 10 and the welding machine 14; guide rails 6 are horizontally fixedly connected to both sides of the upper end of the support plate 5, and positioning plates are vertically fixedly connected to both ends of the support plate 5, and the support plate 5 can be moved horizontally on the guide rails 6 via the guide rails 6 and the positioning plates.

[0021] In this utility model, the horizontal moving mechanism includes a threaded rod 7 horizontally installed between positioning plates. A servo motor 11 is installed on one side of the positioning plates. The drive end of the servo motor 11 passes through the positioning plate and is snapped onto one side of the threaded rod 7. A second moving seat 3 is threadedly connected to the threaded rod 7. The servo motor 11 and the threaded rod 7 facilitate the movement of the second moving seat 3. Positioning blocks 8 are bolted to both sides of the upper end of the second moving seat 3. Both ends of the positioning blocks 8 have inwardly extending expansion grooves. The positioning blocks 8 facilitate the prevention of movement of the belt conveyor trough roller bracket. The clamping mechanism includes an L-shaped clamping plate 9 installed inside the expansion grooves at both ends of the positioning blocks 8. A telescopic spring 12 is fixedly installed between the L-shaped clamping plate 9 and the positioning blocks 8. The L-shaped clamping plate 9 and the telescopic spring 12 facilitate the reciprocating movement of the L-shaped clamping plate 9 to clamp and fix the belt conveyor trough roller bracket.

[0022] Working principle: When this utility model is used, firstly, the welding table 1 and the support feet facilitate the horizontal position of the belt conveyor trough idler bracket welding device. Then, the moving groove 2 and the linear motor facilitate the reset movement of the first moving seat 4 in the moving groove 2. Then, the support plate 5 and the guide rail 6 facilitate the stable movement of the second moving seat 3. Then, the servo motor 11 and the threaded rod 7 facilitate the movement of the second moving seat 3. Then, the positioning block 8 and the L-shaped clamping plate 9 facilitate the clamping of the belt conveyor trough idler bracket. Then, the internal hex bolts facilitate the fixing of the positioning block 8 to the second moving seat 3. Then, the telescopic spring 12 facilitates the reciprocating movement of the L-shaped clamping plate 9. Then, the telescopic column 10 and the welding machine 14 facilitate the height adjustment of the belt conveyor trough idler bracket and the distance between the welding machine 14 and the welding working surface.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A welding device for a belt conveyor trough idler bracket, comprising a welding table (1) and support feet installed around the lower end of the welding table (1), characterized in that: A welding mechanism is installed at the middle of one end of the welding table (1), and a moving block is fixedly connected to both sides of the upper end of the welding table (1). A moving groove (2) is vertically opened at the upper end of the moving block. A linear motor is installed inside the moving groove (2). A first moving seat (4) is installed in the linear motor. A support plate (5) is fixedly connected to the upper end of the first moving seat (4). A horizontal moving mechanism is installed at the upper end of the support plate (5). A clamping mechanism is installed at the upper end of the horizontal moving mechanism.

2. The welding device for a belt conveyor trough idler bracket according to claim 1, characterized in that: The welding mechanism includes a telescopic column (10) that is vertically fixed to the middle of one side of the upper end of the welding table (1), and the telescopic end of the telescopic column (10) is fixed to the lower end of the welding machine (14).

3. The welding device for a belt conveyor trough idler bracket according to claim 1, characterized in that: The upper sides of the support plate (5) are horizontally fixed with guide rails (6), and both ends of the support plate (5) are vertically fixed with positioning plates.

4. The welding device for a belt conveyor trough idler bracket according to claim 1, characterized in that: The horizontal moving mechanism includes a threaded rod (7) horizontally installed between positioning plates. A servo motor (11) is installed on one side of the positioning plate. The drive end of the servo motor (11) passes through the positioning plate and is snapped onto one side of the threaded rod (7). A second moving seat (3) is threadedly connected to the threaded rod (7).

5. The welding device for a belt conveyor trough idler bracket according to claim 4, characterized in that: The second movable seat (3) has positioning blocks (8) installed on both sides of its upper end by bolts. Both ends of the positioning blocks (8) have inward expansion grooves.

6. The welding device for a belt conveyor trough idler bracket according to claim 1, characterized in that: The clamping mechanism includes an L-shaped clamping plate (9) installed inside the telescopic grooves at both ends of the positioning block (8), and a telescopic spring (12) is fixedly installed between the L-shaped clamping plate (9) and the positioning block (8).

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