Multifunctional transfer welding device for electrode cap machining
By designing a multifunctional transfer welding device, utilizing movable ground rails, rotating clamping components, and limiting components, the problem of flexibility in adjusting the position of the welding head and workpiece during electrode cap processing was solved, achieving wide applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU KENFUWEIER WELDING EQUIP CO LTD
- Filing Date
- 2025-03-05
- Publication Date
- 2026-05-08
AI Technical Summary
Existing electrode cap processing devices are difficult to flexibly adjust the welding head and adapt the workpiece position, resulting in a limited range of applications.
A multifunctional transfer welding device was designed, comprising a movable ground rail, a rotary clamping assembly, and a limiting assembly. The welding head can be adjusted at multiple angles through a rotary motor and a rotary arm, and can be adapted to different workpiece positions through a moving plate and a clamping assembly.
It enables a wide range of adjustment of the welding head and movement of the workpiece base plate, adapting to various processing needs and expanding its application scope.
Smart Images

Figure CN224209311U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrode cap processing technology, and specifically to a multifunctional transfer welding device for electrode cap processing. Background Technology
[0002] Electrode caps are a type of welding electrode used in resistance welding equipment, such as stationary spot welding machines, suspended spot welding machines, and robotic spot welding machines. They are called electrode caps because they are fitted onto the electrode connecting rod. The material is mostly chromium-zirconium copper, but some are made of dispersed copper. After a certain number of welding cycles (generally 1000-1200 points), they need to be ground or replaced due to wear, making them consumable welding parts.
[0003] Various operations are required during the processing. Generally, when performing welding operations, a fixed welding head is used, and the workpiece is fixed on the bottom plate. The position of the welding head and the position of the workpiece are not easy to adjust, making it difficult to adapt to most situations. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a multifunctional transfer welding device for electrode cap processing. It has a simple structure, can realize welding operations in the electrode cap processing process, and the welding head can be adjusted over a wide range. At the same time, the base plate for clamping the workpiece can also be moved back and forth, realizing dual adjustment of angle and position, and has a wide range of applications.
[0005] To address the aforementioned technical problems, this utility model provides a multifunctional transfer welding device for electrode cap processing, comprising a movable ground rail, a movable plate mounted on the movable ground rail, a mechanical base mounted on the movable plate, a first rotating arm mounted on the mechanical base, a second rotating arm mounted on the first rotating arm, and a rotating welding head mounted on the second rotating arm; a rotating clamping assembly is mounted on one side of the movable ground rail, the rotating clamping assembly comprising a bottom movable module, a fixed support plate and a movable support plate mounted on the bottom movable module, a rotary motor mounted on both the fixed support plate and the movable support plate, a rotating disk mounted at the output end of the rotary motor, and an auxiliary clamping assembly mounted on the rotating disk.
[0006] Furthermore, a control component is provided on one side of the rotating clamping assembly, the control component including a control button at the bottom, an operating platform, and a display screen at the top.
[0007] Furthermore, a limiting component is provided on the movable ground rail to limit the movement range of the moving plate. The limiting component includes a limiting cylinder, and the output end of the limiting cylinder is connected to a rotatable baffle through a connecting base.
[0008] Furthermore, the rotating clamping assembly includes an auxiliary control panel, which is disposed on the bottom moving module.
[0009] Furthermore, a drag chain mounting plate is provided on one side of the movable ground rail, and an auxiliary plate is provided on the drag chain mounting plate to connect with the mechanical base.
[0010] Furthermore, the movable ground track is provided with reinforcing plates arranged longitudinally and transversely.
[0011] The beneficial effects of this utility model are as follows: When using this device, the bottom mold or base carrying the workpiece is clamped using auxiliary clamping components. If only one auxiliary clamping component is needed, either a fixed support plate or a movable support plate can be used. In this case, the position of the rotating welding head can be adjusted, and the angle of the workpiece can be adjusted by using a rotary motor to drive the rotating disk to rotate. If the bottom mold cannot be clamped by one auxiliary clamping component, the position of the movable support plate can be adjusted, that is, the distance between it and the fixed support plate, so that two corresponding auxiliary clamping components can be used to clamp it simultaneously. At the same time, the rotary motor can also be adjusted to drive it to rotate. Utilizing the rotatable characteristics of the first rotating arm, the second rotating arm, and the mechanical base, the rotating welding head can be adjusted within a certain range. The moving plate moves back and forth on the movable ground rail, which also drives the rotating welding head to move and adjust its position. The structure is simple, and welding operations can be realized in the electrode cap processing process. The welding head can be adjusted over a wide range, and the bottom plate holding the workpiece can also be moved back and forth, realizing dual adjustment of angle and position, and has a wide range of applications. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the movable ground track part of this utility model.
[0014] Figure 3 This is a schematic diagram of the rotating clamping assembly structure of this utility model.
[0015] The following are the labeling details in the diagram: 1. Movable ground rail; 2. Movable plate; 3. Mechanical base; 4. First rotating arm; 5. Second rotating arm; 6. Rotary welding head; 7. Rotary clamping assembly; 71. Bottom moving module; 72. Fixed support plate; 73. Movable support plate; 74. Rotary motor; 75. Rotary disk; 76. Auxiliary clamping assembly; 77. Auxiliary control panel; 8. Control assembly; 9. Control button; 10. Operating platform; 11. Display screen; 12. Limit cylinder; 13. Connecting base; 14. Baffle; 15. Cable chain mounting plate; 16. Auxiliary plate; 17. Reinforcing plate. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0017] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0021] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0022] Reference Figures 1 to 3 As shown, an embodiment of the multifunctional transfer welding device for electrode cap processing according to this utility model includes a movable ground rail 1, a movable plate 2 disposed on the movable ground rail 1, a mechanical base 3 disposed on the movable plate 2, a first rotating arm 4 disposed on the mechanical base 3, a second rotating arm 5 disposed on the first rotating arm 4, and a rotating welding head 6 disposed on the second rotating arm 5; a rotating clamping assembly 7 is disposed on one side of the movable ground rail 1, the rotating clamping assembly 7 includes a bottom moving module 71, a fixed support plate 72 and a moving support plate 73 disposed on the bottom moving module 71, a rotary motor 74 disposed on both the fixed support plate 72 and the moving support plate 73, a rotating disk 75 disposed at the output end of the rotary motor 74, and an auxiliary clamping assembly 76 disposed on the rotating disk 75.
[0023] In use, the bottom mold or base carrying the workpiece is clamped using the auxiliary clamping assembly 76. If only one auxiliary clamping assembly 76 is needed, either the fixed support plate 72 or the movable support plate 73 can be used. In this case, the position of the rotating welding head 6 can be adjusted, and the angle of the workpiece can be adjusted by using the rotary motor 74 to drive the rotating disk 75 to rotate. If the bottom mold cannot be clamped by one auxiliary clamping assembly 76, the position of the movable support plate 73 can be adjusted, that is, the distance between it and the fixed support plate 72, so that two corresponding auxiliary clamping assemblies 76 can be used to clamp it at the same time. At the same time, the rotary motor 74 can also be adjusted to drive it to rotate. The rotatable characteristics of the first rotating arm 4, the second rotating arm 5 and the mechanical base 3 can drive the rotating welding head 6 to be adjusted within a certain range. The moving plate 2 moves back and forth on the movable ground rail 1, which also drives the rotating welding head 6 to move and adjust its position.
[0024] A control component 8 is provided on one side of the rotating clamping assembly 7. The control component 8 includes a control button 9 at the bottom, an operating platform 10, and a display screen 11 at the top. The control button 9 and the operating platform 10 can control the operating status of the entire device, and the display screen 11 monitors and displays parameter data in real time.
[0025] A limiting component is provided on the movable ground rail 1 to limit the movement range of the movable plate 2. The limiting component includes a limiting cylinder 12. The output end of the limiting cylinder 12 is connected to a rotatable baffle 14 through a connecting base 13. When the limiting cylinder 12 is activated, it drives the baffle 14 to rise or fall to achieve the limiting operation of the movable plate 2.
[0026] The rotating clamping assembly 7 includes an auxiliary control panel 77, which is disposed on the bottom moving module 71 and is used to control the operating status of the rotating clamping assembly 7.
[0027] A drag chain mounting plate 15 is provided on one side of the movable ground rail 1. An auxiliary plate 16 is provided on the drag chain mounting plate 15 and connected to the mechanical base 3. Reinforcing plates 17 are arranged longitudinally and transversely on the movable ground rail 1 to strengthen the structure and extend its service life.
[0028] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A multifunctional transfer welding device for electrode cap processing, characterized in that, It includes a movable ground rail (1), a movable plate (2) is provided on the movable ground rail (1), a mechanical base (3) is provided on the movable plate (2), a first rotating arm (4) is provided on the mechanical base (3), a second rotating arm (5) is provided on the first rotating arm (4), and a rotating welding head (6) is provided on the second rotating arm (5). A rotating clamping assembly (7) is provided on one side of the movable ground rail (1). The rotating clamping assembly (7) includes a bottom moving module (71). A fixed support plate (72) and a moving support plate (73) are provided on the bottom moving module (71). A rotary motor (74) is provided on both the fixed support plate (72) and the moving support plate (73). A rotating disk (75) is provided at the output end of the rotary motor (74). An auxiliary clamping assembly (76) is provided on the rotating disk (75). The movable ground rail (1) is provided with a limiting component to limit the movement range of the movable plate (2). The limiting component includes a limiting cylinder (12), and the output end of the limiting cylinder (12) is connected to a rotatable baffle (14) through a connecting base (13).
2. The multifunctional transfer welding device for electrode cap processing as described in claim 1, characterized in that, The rotating clamping assembly (7) is provided with a control assembly (8) on one side. The control assembly (8) includes a control button (9) at the bottom, an operating platform (10), and a display screen (11) at the top.
3. The multifunctional transfer welding device for electrode cap processing as described in claim 1, characterized in that, The rotating clamping assembly (7) includes an auxiliary control panel (77) which is disposed on the bottom moving module (71).
4. The multifunctional transfer welding device for electrode cap processing as described in claim 1, characterized in that, A drag chain mounting plate (15) is provided on one side of the movable ground rail (1), and an auxiliary plate (16) is provided on the drag chain mounting plate (15) and connected to the mechanical base (3).
5. The multifunctional transfer welding device for electrode cap processing as described in claim 1, characterized in that, The movable ground rail (1) is provided with reinforcing plates (17) arranged longitudinally and transversely.