Polishing and galling chassis device
By designing a sanding and roughening chassis device with a torsion spring and hinge shaft, flexible roughening of the upper layer of paint is achieved, solving the problems of low efficiency and unstable quality of existing equipment, and improving production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BIHE BIFANG ROBOT (TIANJIN) CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-08
AI Technical Summary
Existing automated sanding equipment cannot effectively roughen the surface of the previous layer of paint, which has a certain degree of hardness, resulting in low efficiency and unstable quality, which affects the production schedule.
A grinding and roughening chassis device was designed. By utilizing the combined action of a torsion spring and a hinge shaft, the grinding end of the roughening mechanism flexibly adheres to the surface to be worked on. The chassis device is driven to rotate by the grinding machine body to achieve flexible roughening, balancing roughening force and efficiency.
It effectively improved the efficiency and quality stability of the roughening process, met the shipyard's requirements for construction time during painting, and increased production efficiency.
Smart Images

Figure CN224209741U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating, sanding, and roughening equipment, and in particular to a sanding and roughening chassis device. Background Technology
[0002] In shipyard painting, roughening refers to the process of using specialized tools or equipment to treat the pre-treated ship surface coating, making the originally smooth surface rough and forming a certain micro-texture and roughness. Shipyard painting operations require roughening between each coat of paint, that is, to strengthen the adhesion between the two coats of paint, the previous coat of paint is sanded and roughened.
[0003] Since the roughening process involves the top layer of paint, the pressure applied needs to be carefully controlled. Currently, the process usually involves manual sanding with an angle grinder. However, the traditional manual roughening method is inefficient and produces inconsistent quality, often requiring multiple reworks to meet the standards, which seriously affects the production schedule. The construction window is relatively short, mainly because if the process cannot be completed quickly before the optimal humidity for painting, it will severely affect the quality of the previous painted surface.
[0004] The existing automated sanding equipment uses a roughening chassis that is required to completely sand away the paint on the base surface. This cannot be applied to the technical problem to be solved in this patent, which is to roughen the paint surface with a certain hardness. Therefore, how to develop a roughening chassis that can balance roughening strength and usage efficiency has become an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a grinding and roughening chassis device. Under the cooperation of torsion spring and hinge shaft, the grinding end of the roughening mechanism flexibly adheres to the surface to be worked on. Then, as the grinding machine body drives the chassis device to rotate, the chassis device can flexibly roughen the surface to be worked on, so that the roughening chassis can effectively balance roughening force and usage efficiency.
[0006] This utility model is achieved through the following technical solution:
[0007] A grinding and roughening chassis device includes a support plate and multiple roughening mechanisms. The upper surface of the support plate is coaxially connected to the drive end of the grinding machine body. The grinding machine body drives the support plate to rotate. The roughening mechanisms are arranged circumferentially on the lower surface of the support plate and are elastically fixed to the lower surface of the support plate. When grinding is performed, the support plate presses down on the roughening mechanisms, and the grinding end of the roughening mechanism flexibly adheres to the surface to be worked.
[0008] According to the above technical solution, preferably, the texturing mechanism includes a support component, a base, a torsion spring, and a texturing block. The support component is fixedly connected to the support plate, the base is hinged to the support component via a hinge shaft, the torsion spring is sleeved on the hinge shaft, and the two ends of the torsion spring abut against the support component and the base respectively. The texturing block is fixedly connected to the base.
[0009] As can be seen, in the above technical solution, the worker places the grinding equipment on the surface to be worked on, the grinding machine body presses down the chassis device, and the support plate presses down the roughening mechanism. Under the combined action of the torsion spring and the hinge shaft, the grinding end of the roughening mechanism flexibly adheres to the surface to be worked on. Then, as the grinding machine body drives the chassis device to rotate, the chassis device flexibly roughens the surface to be worked on, so that the roughening chassis can effectively balance roughening force and usage efficiency.
[0010] According to the above technical solution, preferably, the support assembly includes an L-shaped support plate and a fixing plate. One side of the L-shaped support plate is fixedly connected to the lower surface of the support plate, and the fixing plate is fixedly connected to the other side of the L-shaped support plate. The base is hinged to the fixing plate through a hinge shaft.
[0011] According to the above technical solution, preferably, the L-shaped support plate is provided with an adjusting screw, the adjusting screw is threadedly connected to the L-shaped support plate, the end of the adjusting screw abuts against the back of the base, and the adjusting screw is used to adjust the angle between the base and the fixed plate.
[0012] As can be seen, in the above technical solution, the staff can quickly adjust the angle between the base and the fixed plate by turning the adjusting screw.
[0013] According to the above technical solution, preferably, the fixing plate is detachably and fixedly connected to the L-shaped support plate by multiple sets of locking bolts.
[0014] According to the above technical solution, preferably, the multiple sets of texturing mechanisms are arranged in an umbrella-shaped radial structure. The support components include an L-shaped support rod and a fork-shaped pressure plate. The L-shaped support rod is fixedly connected to the lower surface of the support plate. The end of the fork-shaped pressure plate is hinged to the end of the L-shaped support rod through a hinge shaft. A torsion spring is sleeved on the hinge shaft. The two ends of the torsion spring abut against the L-shaped support rod and the fork-shaped pressure plate, respectively. The base is hinged to the fork-shaped pressure plate through a hinge shaft. The torsion spring is sleeved on the hinge shaft. The texturing block is fixedly connected to the base. The torsion spring drives the base and the texturing block to flexibly adhere to the surface to be constructed.
[0015] According to the above technical solution, preferably, the support assembly includes a fixed seat and an elastic pressure plate unit. The fixed seat is fixedly connected to the lower surface of the support plate, and the elastic pressure plate unit is hinged to the fixed seat and the base respectively through a hinge shaft. A torsion spring is sleeved on the hinge shaft.
[0016] According to the above technical solution, preferably, the elastic pressure plate unit includes two sets of pressure plates, which are fixedly connected to both ends of the hinge shaft, and the pressure plates are symmetrically arranged on both sides of the fixed seat.
[0017] According to the above technical solution, preferably, the elastic pressure plate unit further includes a limiting rod, which is fixedly connected to the pressure plate and abuts against the fixed seat.
[0018] According to the above technical solution, preferably, a distance sensor is provided on the lower surface of the support plate, and the distance sensor is used to sense the distance between the lower surface of the support plate and the surface to be constructed.
[0019] The beneficial effects of this utility model are as follows: When the worker places the grinding equipment on the surface to be worked on, the grinding machine body presses down the chassis device, and the support plate presses down the roughening mechanism. Under the combined action of the torsion spring and the hinge shaft, the grinding end of the roughening mechanism flexibly adheres to the surface to be worked on. Then, as the grinding machine body drives the chassis device to rotate, the chassis device flexibly roughens the surface to be worked on, so that the roughening chassis can effectively balance roughening force and usage efficiency. Attached Figure Description
[0020] Figure 1 A schematic diagram of the isometric structure according to Embodiment 1 of the present invention is shown;
[0021] Figure 2 A bottom view of the structure according to Embodiment 1 of the present invention is shown;
[0022] Figure 3 A schematic diagram of the isometric structure according to Embodiment 2 of the present invention is shown;
[0023] Figure 4 A bottom view of the structure according to Embodiment 2 of the present invention is shown;
[0024] Figure 5 A top view of Embodiment 2 of the present invention is shown;
[0025] Figure 6 A schematic diagram of the isometric structure according to Embodiment 3 of the present invention is shown;
[0026] Figure 7 A bottom view of the structure according to Embodiment 3 of the present invention is shown;
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Support plate; 2. Scrubbing mechanism; 3. Support assembly; 4. Base; 5. Torsion spring; 6. Scrubbing block; 7. Hinge shaft; 8. L-shaped support plate; 9. Fixing plate; 10. Adjusting screw; 11. L-shaped support rod; 12. Fork-shaped pressure plate; 13. Fixing seat; 14. Elastic pressure plate unit; 15. Limiting rod; 16. Distance sensor. Detailed Implementation
[0029] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and preferred embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0030] In the description of the utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0031] Example 1
[0032] like Figure 1 and Figure 2 As shown, this embodiment provides a sanding and roughening chassis device, including a support plate 1 and multiple roughening mechanisms 2. The upper surface of the support plate 1 is coaxially connected to the drive end of the sanding machine body. The sanding machine body drives the support plate 1 to rotate. The sanding machine body can be, but is not limited to, a wall-climbing robot. The roughening mechanisms 2 are arranged circumferentially on the lower surface of the support plate 1 and are elastically fixed to the lower surface of the support plate 1. When sanding is performed, the support plate 1 presses down on the roughening mechanisms 2, and the sanding end of the roughening mechanism 2 flexibly adheres to the surface to be sanded. The device includes a support assembly 3, a base 4, a torsion spring 5, and a roughening block 6. The support assembly 3 is fixedly connected to the support plate 1. The base 4 is hinged to the support assembly 3 via a hinge shaft 7. The torsion spring 5 is sleeved on the hinge shaft 7, and its two ends abut against the support assembly 3 and the base 4, respectively. The roughening block 6 is fixedly connected to the base 4. The support assembly 3 includes an L-shaped support plate 8 and a fixing plate 9. One side of the L-shaped support plate 8 is fixedly connected to the lower surface of the support plate 1, and the fixing plate 9 is fixedly connected to the other side of the L-shaped support plate 8. The base 4 is hinged to the fixing plate 9 via the hinge shaft 7.
[0033] The workers place the grinding equipment on the surface to be worked on, and the grinding machine body presses down the chassis device. The support plate 1 presses down the roughening mechanism 2. Under the combined action of the torsion spring 5 and the hinge shaft 7, the grinding end of the roughening mechanism 2 flexibly adheres to the surface to be worked on. Then, as the grinding machine body drives the chassis device to rotate, the chassis device flexibly roughens the surface to be worked on, so that the roughening chassis can effectively balance roughening force and usage efficiency.
[0034] Optionally, in one possible implementation, the L-shaped support plate 8 is provided with an adjusting screw 10, which is threadedly connected to the L-shaped support plate 8. The end of the adjusting screw 10 abuts against the back of the base 4, and the adjusting screw 10 is used to adjust the angle between the base 4 and the fixing plate 9.
[0035] Optionally, in one possible implementation, the fixing plate 9 is detachably fixed to the L-shaped support plate 8 by a plurality of sets of locking bolts.
[0036] Example 2
[0037] like Figure 3-5 As shown, this embodiment provides a grinding and roughening chassis device, including a support plate 1 and multiple roughening mechanisms 2. The multiple roughening mechanisms 2 are arranged in an umbrella-shaped radial structure. The upper surface of the support plate 1 is coaxially connected to the drive end of the grinding machine body. The grinding machine body drives the support plate 1 to rotate. The roughening mechanisms 2 are arranged circumferentially on the lower surface of the support plate 1. The roughening mechanisms 2 are elastically fixed to the lower surface of the support plate 1. When grinding is performed, the support plate 1 presses down on the roughening mechanisms 2, and the grinding end of the roughening mechanism 2 flexibly adheres to the surface to be worked. The support assembly... 3 includes an L-shaped support rod 11 and a fork-shaped pressure plate 12. The L-shaped support rod 11 is fixedly connected to the lower surface of the support plate 1. The end of the fork-shaped pressure plate 12 is hinged to the end of the L-shaped support rod 11 through a hinge shaft 7. A torsion spring 5 is sleeved on the hinge shaft 7. The two ends of the torsion spring 5 abut against the L-shaped support rod 11 and the fork-shaped pressure plate 12 respectively. The base 4 is hinged to the fork-shaped pressure plate 12 through the hinge shaft 7. The torsion spring 5 is sleeved on the hinge shaft 7. The roughening block 6 is fixedly connected to the base 4. The torsion spring 5 drives the base 4 and the roughening block 6 to flexibly adhere to the surface to be constructed.
[0038] Example 3
[0039] like Figure 6 and Figure 7 As shown, this embodiment provides a grinding and roughening chassis device, including a support plate 1 and multiple roughening mechanisms 2. The multiple roughening mechanisms 2 are arranged in an umbrella-shaped radial structure. The upper surface of the support plate 1 is coaxially connected to the drive end of the grinding machine body. The grinding machine body drives the support plate 1 to rotate. The roughening mechanisms 2 are arranged circumferentially on the lower surface of the support plate 1. The roughening mechanisms 2 are elastically fixedly connected to the lower surface of the support plate 1. When grinding is performed, the support plate 1 presses down on the roughening mechanisms 2, and the grinding end of the roughening mechanism 2 flexibly adheres to the surface to be worked. The support assembly 3 includes a fixed seat 13 and an elastic pressure plate unit 14. The fixed seat 13 is fixedly connected to the lower surface of the support plate 1. The elastic pressure plate unit 14 is hinged to the fixed seat 13 and the base 4 respectively through a hinge shaft 7. A torsion spring 5 is sleeved on the hinge shaft 7.
[0040] Optionally, in one possible implementation, the elastic pressure plate unit 14 includes two sets of pressure plates, which are fixedly connected to both ends of the hinge shaft 7, and the pressure plates are symmetrically arranged on both sides of the fixed base 13.
[0041] Optionally, in one possible implementation, the elastic pressure plate unit 14 further includes a limiting rod 15, which is fixedly connected to the pressure plate and abuts against the fixed seat 13.
[0042] Optionally, in one possible implementation, a distance sensor 16 is provided on the lower surface of the support plate 1, and the distance sensor 16 is used to sense the distance between the lower surface of the support plate 1 and the surface to be constructed.
[0043] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. A device for grinding and roughening a chassis, characterized in that, It includes a support plate and multiple roughening mechanisms. The upper surface of the support plate is coaxially connected to the drive end of the grinding machine body. The grinding machine body drives the support plate to rotate. The roughening mechanisms are arranged circumferentially on the lower surface of the support plate and are elastically fixed to the lower surface of the support plate. When grinding is performed, the support plate presses down on the roughening mechanisms, and the grinding end of the roughening mechanism flexibly adheres to the surface to be worked.
2. The grinding and roughening chassis device according to claim 1, characterized in that, The texturing mechanism includes a support component, a base, a torsion spring, and a texturing block. The support component is fixedly connected to a support plate. The base is hinged to the support component via a hinge shaft. The torsion spring is sleeved on the hinge shaft, with its two ends abutting against the support component and the base, respectively. The texturing block is fixedly connected to the base.
3. The grinding and roughening chassis device according to claim 2, characterized in that, The support assembly includes an L-shaped support plate and a fixing plate. One side of the L-shaped support plate is fixedly connected to the lower surface of the support plate, and the fixing plate is fixedly connected to the other side of the L-shaped support plate. The base is hinged to the fixing plate via a hinge shaft.
4. The grinding and roughening chassis device according to claim 3, characterized in that, The L-shaped support plate is provided with an adjusting screw, which is threadedly connected to the L-shaped support plate. The end of the adjusting screw abuts against the back of the base, and the adjusting screw is used to adjust the angle between the base and the fixed plate.
5. The grinding and roughening chassis device according to claim 4, characterized in that, The fixing plate is detachably and fixedly connected to the L-shaped support plate by multiple sets of locking bolts.
6. The grinding and roughening chassis device according to claim 2, characterized in that, Multiple sets of the surface-grinding mechanism are arranged in an umbrella-shaped radial structure. The support assembly includes an L-shaped support rod and a fork-shaped pressure plate. The L-shaped support rod is fixedly connected to the lower surface of the support plate. The end of the fork-shaped pressure plate is hinged to the end of the L-shaped support rod via a hinge shaft. A torsion spring is sleeved on the hinge shaft. The two ends of the torsion spring abut against the L-shaped support rod and the fork-shaped pressure plate, respectively. The base is hinged to the fork-shaped pressure plate via a hinge shaft. The torsion spring is sleeved on the hinge shaft. The surface-grinding block is fixedly connected to the base. The torsion spring causes the base and the surface-grinding block to flexibly adhere to the surface to be worked.
7. The grinding and roughening chassis device according to claim 2, characterized in that, The support assembly includes a fixed base and an elastic pressure plate unit. The fixed base is fixedly connected to the lower surface of the support plate. The elastic pressure plate unit is hinged to the fixed base and the base respectively through a hinge shaft. The torsion spring is sleeved on the hinge shaft.
8. The grinding and roughening chassis device according to claim 7, characterized in that, The elastic pressure plate unit includes two sets of pressure plates, which are fixedly connected to both ends of the hinge shaft and are symmetrically arranged on both sides of the fixed base.
9. A grinding and roughening chassis device according to claim 8, characterized in that, The elastic pressure plate unit also includes a limiting rod, which is fixedly connected to the pressure plate and abuts against the fixed seat.
10. A grinding and roughening chassis device according to claim 1, characterized in that, The lower surface of the support plate is equipped with a distance sensor, which is used to sense the distance between the lower surface of the support plate and the surface to be constructed.