Automatic metering and batching device for concrete aggregate

Abstract

The utility model discloses a concrete aggregate automatic metering and batching device, and belongs to the technical field of concrete production, the concrete aggregate automatic metering and batching device comprises a rack, a conveying belt is rotatably connected in the rack, fixing frames are arranged on the two sides of the rack, a transverse frame is arranged between the two fixing frames, and a plurality of aggregate storage hoppers are arranged in the transverse frame; a gate weighing mechanism is arranged at the bottom of the aggregate storage hopper and comprises a fixing plate, the fixing plate is located on one side of the aggregate storage hopper, a gate is rotationally connected to the middle of the fixing plate, a weighing module is arranged above the gate, and the gate abuts against the bottom of the aggregate storage hopper; when the device is used, the aggregate batching error can be effectively controlled, and the concrete strength consistency can be remarkably improved; the production efficiency is further improved, meanwhile, the automation level can be improved, and manual intervention is effectively reduced; the system is low in use cost and suitable for small and medium-sized mixing stations.

Description

Technical Field

[0001] This application relates to the field of concrete production technology, and in particular to an automatic metering and batching device for concrete aggregates. Background Technology

[0002] Concrete aggregates refer to the granular, loose materials that act as a skeleton or filler in concrete. They are divided into coarse aggregates and fine aggregates. Coarse aggregates include pebbles and crushed stone, while fine aggregates include natural sand and manufactured sand.

[0003] The existing concrete aggregate metering and batching mainly relies on manual batching, but manual batching has the problem of large errors. The accuracy of metering is affected by the technical reasons of workers, the overall concrete strength is not good enough, and it is also inconvenient to batch. The overall level of automation is low. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides an automatic concrete aggregate metering and batching device, which overcomes the deficiencies of existing technologies. It aims to solve the problems that existing concrete aggregate metering and batching mainly relies on manual batching, but manual batching has the problems of large errors, the accuracy of metering is affected by the technical reasons of workers, the overall concrete strength is not good, it is also inconvenient to batch, and the overall degree of automation is low.

[0005] To achieve the above objectives, this application provides the following technical solution: an automatic concrete aggregate metering and batching device, comprising a frame, a conveyor belt rotatably connected inside the frame, fixed frames on both sides of the frame, a transverse frame between the two sets of fixed frames, multiple aggregate storage hoppers inside the transverse frame, a gate weighing mechanism at the bottom of the aggregate storage hopper, the gate weighing mechanism comprising a fixed plate located on one side of the aggregate storage hopper, a gate rotatably connected to the middle of the fixed plate, a weighing module above the gate, the gate abutting against the bottom of the aggregate storage hopper, the weighing module located inside the aggregate storage hopper, a telescopic rod on one side of the fixed plate, the two ends of the telescopic rod being hinged to the fixed plate and the gate respectively, a control mechanism on one side of the fixed frame, the control mechanism comprising a central controller, the central controller being electrically connected to the weighing module and the telescopic rod.

[0006] By adopting the above technical solution and setting up an aggregate storage hopper, the weighing module can quickly weigh the aggregate inside the hopper during use. Once the aggregate weight reaches the required level, the central controller will activate the telescopic rod, and the gate will rotate to pour the aggregate out of the hopper and onto the top of the conveyor belt. The conveyor belt will then transport the aggregate into the mixer, completing the aggregate metering and batching. This effectively controls aggregate batching errors, significantly improves the consistency of concrete strength, further enhances production efficiency, increases automation, and effectively reduces manual intervention. The system has low operating costs and is suitable for small and medium-sized mixing plants.

[0007] As a preferred technical solution of this application, two sets of photoelectric sensors are provided on one side of the fixing frame, and the two sets of photoelectric sensors are located on both sides above the conveyor belt.

[0008] By adopting the above technical solution and setting up photoelectric sensors, the aggregate flow rate at the top of the conveyor belt can be further detected during use. In conjunction with multiple sets of aggregate storage hoppers, the aggregate metering becomes more accurate, improving the practicality of the device.

[0009] As a preferred technical solution of this application, a stirring mechanism is provided between the two sets of fixed frames. The stirring mechanism includes a drive motor. The output end of the drive motor passes through the fixed frame and is provided with a transmission shaft. The transmission shaft passes through the two sets of aggregate storage hoppers. Multiple sets of agitating shafts are fixedly connected to the outside of the transmission shaft. The multiple sets of agitating shafts are located inside the aggregate storage hoppers.

[0010] By adopting the above technical solution and setting up a stirring mechanism, during use, due to the shape and material of the aggregate, blockage may occur inside the aggregate storage hopper, which may have a certain impact on the amount. The drive motor can drive the transmission shaft to make multiple sets of stirring shafts stir, ensuring the stability of the aggregate during feeding and improving the practicality of the device.

[0011] As a preferred technical solution of this application, movable blocks are provided on both sides of the gate, and stabilizing plates are provided on both sides of the aggregate storage hopper. Arc-shaped grooves are provided inside the two sets of stabilizing plates, and the movable blocks are slidably connected to the inside of the arc-shaped grooves.

[0012] By adopting the above technical solution and setting a moving block, the stabilizing plate can make the gate movement more stable during use, thereby improving the stability and practicality of the device.

[0013] As a preferred technical solution of this application, a groove is provided at the bottom of the gate, and a slider that slides inside the groove is provided above the telescopic rod.

[0014] By adopting the above technical solution and setting the sliding groove, the support effect of the telescopic rod on the gate can be effectively improved during use, further enhancing the support and practicality of the device.

[0015] As a preferred technical solution of this application, a control panel is provided on one side of the central controller, and the control panel is electrically connected to the frame and the gate weighing mechanism.

[0016] By adopting the above technical solution and setting up a control panel, the device can be operated more conveniently during use, thus improving its practicality.

[0017] As a preferred technical solution of this application, the top of the aggregate storage hopper is provided with a top cover, and the top of the top cover is provided with a handle.

[0018] By adopting the above technical solution and setting a top cover, the top of the aggregate storage hopper can be covered during use to prevent external debris from directly entering the interior of the aggregate storage hopper, thereby improving the practicality of the device.

[0019] As a preferred technical solution of this application, the bottom of the frame is provided with four sets of support columns, and the bottom of each of the four sets of support columns is provided with casters.

[0020] By adopting the above technical solution and setting support columns, the support of the device can be improved during use. The casters at the bottom make it more convenient to move the device, thus improving its practicality.

[0021] The beneficial effects of this application are:

[0022] 1. By setting up an aggregate storage hopper, the weighing module can quickly weigh the aggregate inside the hopper during use. Once the required weight is reached, the central controller will activate the telescopic rod, and the gate will rotate to empty the aggregate from the hopper into the top of the conveyor belt. The conveyor belt will then transport the aggregate into the mixer, completing the aggregate metering and batching process. This effectively controls aggregate batching errors, significantly improving the consistency of concrete strength; further enhancing production efficiency; increasing automation; and effectively reducing manual intervention. The system has low operating costs and is suitable for small and medium-sized mixing plants.

[0023] 2. By setting up photoelectric sensors, the flow rate of aggregate at the top of the conveyor belt can be further detected during use. In conjunction with multiple sets of aggregate storage hoppers, the measurement of aggregate can be made more accurate, improving the practicality of the device. Attached Figure Description

[0024] Figure 1This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the fixing frame structure of this application;

[0026] Figure 3 This is a schematic diagram of the aggregate storage hopper structure of this application;

[0027] Figure 4 This is a schematic diagram of the gate weighing mechanism structure of this application;

[0028] Figure 5 This is a schematic diagram of the stirring mechanism structure of this application.

[0029] In the diagram: 1. Frame; 101. Conveyor belt; 102. Support column; 103. Casters; 2. Fixed frame; 201. Horizontal frame; 3. Aggregate storage hopper; 301. Top cover; 302. Handle; 4. Gate weighing mechanism; 401. Fixed plate; 402. Gate; 405. Weighing module; 406. Telescopic rod; 407. Moving block; 408. Slide chute; 409. Sliding block; 5. Photoelectric sensor; 6. Mixing mechanism; 601. Drive motor; 602. Transmission shaft; 603. Agitator shaft; 7. Control mechanism; 701. Central controller; 702. Control panel; 8. Stabilizing plate; 801. Arc groove. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Reference Figure 1-5An automatic concrete aggregate metering and batching device includes a frame 1, with a conveyor belt 101 rotatably connected inside the frame 1. Fixed frames 2 are provided on both sides of the frame 1, and a horizontal frame 201 is provided between each set of fixed frames 2. Multiple aggregate storage hoppers 3 are arranged inside the horizontal frame 201. A gate weighing mechanism 4 is provided at the bottom of each aggregate storage hopper 3. The gate weighing mechanism 4 includes a fixed plate 401 located on one side of the aggregate storage hopper 3, and a gate 402 rotatably connected to the middle of the fixed plate 401. A weighing module 405 is installed above the gate 402. The gate 402 abuts against the bottom of the aggregate storage hopper 3. The weighing module 405 is located inside the aggregate storage hopper 3. A telescopic rod 406 is installed on one side of the fixing plate 401. The two ends of the telescopic rod 406 are hinged to the fixing plate 401 and the gate 402, respectively. A control mechanism 7 is installed on one side of the fixing frame 2. The control mechanism 7 includes a central controller 701. The central controller 701 is electrically connected to the weighing module 405 and the telescopic rod 406. A stirring mechanism 6 is installed between the two sets of fixing frames 2. The stirring mechanism 6 includes a drive motor 601. The output end of the drive motor 601 passes through the fixing frame 2 and is connected to a transmission shaft 602. The transmission shaft 602 passes through the two sets of aggregate storage hoppers 3. Multiple stirring shafts 603 are fixedly connected to the outside of the transmission shaft 602. The multiple stirring shafts 603 are located inside the aggregate storage hopper 3.

[0032] By setting up the aggregate storage hopper 3, the weighing module 405 can quickly weigh the aggregate inside the hopper 3 during use. After the aggregate weight reaches the required level, the central controller 701 will activate the telescopic rod 406, and the gate 402 will rotate to pour the aggregate out of the hopper 3 into the top of the conveyor belt 101. Under the transmission of the conveyor belt 101, the aggregate is placed into the mixer, completing the aggregate metering and batching. This effectively controls the aggregate batching error during use, significantly improving the consistency of concrete strength; further improving production efficiency, while also enhancing the level of automation and effectively reducing manual intervention; the system has low operating costs and is suitable for small and medium-sized mixing plants. By setting up the mixing mechanism 6, during use, due to the shape and material of the aggregate, blockage may occur inside the aggregate storage hopper 3, which may affect the metering. The drive motor 601 can drive the transmission shaft 602 to make multiple sets of agitator shafts 603 mix, ensuring the stability of the aggregate during feeding and improving the practicality of the device.

[0033] Reference Figure 1-5Two sets of photoelectric sensors 5 are installed on one side of the fixed frame 2, located on both sides above the conveyor belt 101. Moving blocks 407 are installed on both sides of the gate 402, and stabilizing plates 8 are installed on both sides of the aggregate storage hopper 3. Arc-shaped grooves 801 are installed inside the two sets of stabilizing plates 8, and the moving blocks 407 are slidably connected to the inside of the arc-shaped grooves 801. A control panel 702 is installed on one side of the central controller 701, and the control panel 702 is electrically connected to the frame 1 and the gate weighing mechanism 4. By installing the photoelectric sensors 5, the aggregate flow rate at the top of the conveyor belt 101 can be further detected during use. Combined with multiple sets of aggregate storage hoppers 3, the aggregate measurement is more accurate, improving the practicality of the device. By installing the moving blocks 407, the stabilizing plates 8 can make the movement of the gate 402 more stable during use, improving the stability of the device and its practicality. By installing the control panel 702, the operation of the device is more convenient, further improving its practicality.

[0034] Reference Figure 1-5 The gate 402 has a groove 408 at its bottom, and a slider 409 that slides inside the groove 408 is provided above the telescopic rod 406. By setting the groove 408, the support effect of the telescopic rod 406 on the gate 402 can be effectively improved during use, further enhancing the support and practicality of the device. The top of the aggregate storage hopper 3 is provided with a top cover 301, and a handle 302 is provided on the top of the top cover 301. By setting the top cover 301, the top of the aggregate storage hopper 3 can be covered during use to prevent external debris from directly entering the interior of the aggregate storage hopper 3, thus improving the practicality of the device. The bottom of the frame 1 is provided with four sets of support columns 102, and each of the four sets of support columns 102 is provided with casters 103 at its bottom. By setting the support columns 102, the support of the device can be improved during use, and the casters 103 at the bottom make it easier to move the device, thus improving the practicality of the device.

[0035] Working Principle: By setting up aggregate storage hopper 3, the weighing module 405 can quickly weigh the aggregate inside the aggregate storage hopper 3 during use. After the aggregate weight reaches the required level, the central controller 701 will activate the telescopic rod 406, and the gate 402 will rotate to pour the aggregate inside the aggregate storage hopper 3 into the top of the conveyor belt 101. Under the conveyor belt 101, the aggregate is put into the mixer, completing the aggregate metering and batching. In use, this can effectively control the aggregate batching error, significantly improve the consistency of concrete strength, further improve production efficiency, and enhance the level of automation, effectively reducing manual intervention. The system has low operating costs and is suitable for small and medium-sized mixing plants. By setting up photoelectric sensor 5, the aggregate flow rate at the top of the conveyor belt 101 can be further detected during use. In conjunction with multiple sets of aggregate storage hoppers 3, the aggregate metering is more accurate, improving the practicality of the device.

[0036] Among them, by setting the stirring mechanism 6, during use, due to the shape and material of the aggregate, it may become blocked inside the aggregate storage hopper 3, which may have a certain impact on the amount of aggregate. The drive motor 601 can drive the transmission shaft 602 to make multiple sets of stirring shafts 603 stir, ensuring the stability of the aggregate during feeding and improving the practicality of the device. By setting the moving block 407, during use, the stabilizing plate 8 can make the movement of the gate 402 more stable, improving the stability of the device during use and improving the practicality of the device.

[0037] Meanwhile, by setting the slide groove 408, the support effect of the telescopic rod 406 on the gate 402 can be effectively improved during use, further enhancing the support and improving the practicality of the device;

[0038] In addition, by setting up the control panel 702, the operation of the device is more convenient during use, improving the practicality of the device; by setting up the top cover 301, the top of the aggregate storage hopper 3 can be covered during use to prevent external debris from directly entering the interior of the aggregate storage hopper 3, improving the practicality of the device; by setting up the support column 102, the support of the device can be improved during use, and the universal wheels 103 at the bottom make it easier to move the device, improving the practicality of the device.

[0039] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic metering and batching device for concrete aggregates, comprising a frame (1), characterized in that, The frame (1) is rotatably connected to a conveyor belt (101). Fixed frames (2) are provided on both sides of the frame (1). A horizontal frame (201) is provided between each set of fixed frames (2). Multiple aggregate storage hoppers (3) are provided inside the horizontal frame (201). A gate weighing mechanism (4) is provided at the bottom of each aggregate storage hopper (3). The gate weighing mechanism (4) includes a fixed plate (401) located on one side of the aggregate storage hopper (3). A gate (402) is rotatably connected to the middle of the fixed plate (401). A weighing device is provided above the gate (402). The weighing module (405) is located inside the aggregate storage hopper (3), and the gate (402) is in contact with the bottom of the aggregate storage hopper (3). A telescopic rod (406) is provided on one side of the fixing plate (401). The two ends of the telescopic rod (406) are respectively hinged to the fixing plate (401) and the gate (402). A control mechanism (7) is provided on one side of the fixing frame (2). The control mechanism (7) includes a central controller (701). The central controller (701) is electrically connected to the weighing module (405) and the telescopic rod (406).

2. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, Two sets of photoelectric sensors (5) are provided on one side of the fixed frame (2), and the two sets of photoelectric sensors (5) are located on both sides above the conveyor belt (101).

3. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, A stirring mechanism (6) is provided between the two sets of fixed frames (2). The stirring mechanism (6) includes a drive motor (601). The output end of the drive motor (601) passes through the fixed frame (2) and is provided with a transmission shaft (602). The transmission shaft (602) passes through the two sets of aggregate storage hoppers (3). Multiple sets of stirring shafts (603) are fixedly connected to the outside of the transmission shaft (602). The multiple sets of stirring shafts (603) are located inside the aggregate storage hopper (3).

4. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, Movable blocks (407) are provided on both sides of the gate (402), and stabilizing plates (8) are provided on both sides of the aggregate storage hopper (3). Arc grooves (801) are provided inside the two sets of stabilizing plates (8), and the movable blocks (407) are slidably connected to the inside of the arc grooves (801).

5. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, The bottom of the gate (402) is provided with a sliding groove (408), and a slider (409) that slides inside the sliding groove (408) is provided above the telescopic rod (406).

6. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, A control panel (702) is provided on one side of the central controller (701), and the control panel (702) is electrically connected to the frame (1) and the gate weighing mechanism (4).

7. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, The top of the aggregate storage hopper (3) is provided with a top cover (301), and the top of the top cover (301) is provided with a handle (302).

8. The automatic metering and batching device for concrete aggregates according to claim 1, characterized in that, The bottom of the frame (1) is provided with four sets of support columns (102), and the bottom of each of the four sets of support columns (102) is provided with casters (103).

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