Internal mixer for polyethylene processing
By designing a mixing and discharging mechanism for a polyethylene internal mixer, the problems of poor mixing effect and difficulty in discharging polyethylene are solved, achieving full mixing and convenient discharge of polyethylene.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NUOCHUANG POLYMER (GUANGZHOU) NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-08
AI Technical Summary
In the polyethylene processing, the mixing effect of the internal mixer is not good, and the polyethylene after mixing is difficult to be effectively discharged.
A polyethylene internal mixer was designed, comprising a mixing mechanism and a discharge mechanism. The mixing mechanism performs mixing by synchronously rotating a first mixing roller and a second mixing roller in opposite directions. The sealing assembly achieves pressure self-regulation through a sealing cover and a fixed spring structure. The discharge mechanism achieves stable discharge of polyethylene through a hydraulic rod and a sliding seat.
This method achieves thorough mixing and convenient discharge of polyethylene, improving the mixing effect and simplifying the polyethylene discharge process.
Smart Images

Figure CN224210260U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of internal mixer technology, specifically to an internal mixer for polyethylene processing. Background Technology
[0002] In the processing of polyethylene, plasticizing and compounding are required to improve its plasticity to meet the requirements of subsequent processing. A specialized internal mixer is used to add polyethylene and additives for internal mixing.
[0003] Currently, in the operation of polyethylene processing internal mixers, polyethylene and additives are added to the machine body and mixed and kneaded by internal mixing rollers. However, during the mixing process, polyethylene undergoes a chemical reaction and moves up and down inside the machine body, and the internal pressure is not easy to adjust, resulting in poor mixing effect. Furthermore, after the mixing is completed, the structure of the internal mixing chamber makes it difficult to discharge the mixed polyethylene. Therefore, it is necessary to improve the polyethylene processing internal mixer to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a mixing machine for polyethylene processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a polyethylene internal mixer, including a processing table, a support leg fixedly installed at the bottom of the processing table, a support base fixedly installed on the top right side of the processing table, a heating internal mixer cylinder rotatably installed outside the support base, a mixing mechanism extending from the inside to the outside of the heating internal mixer cylinder, a discharge mechanism installed outside the processing table, and a discharge hopper fixedly installed on the top right side of the heating internal mixer cylinder.
[0006] The mixing mechanism includes a mixing component and a sealing component. The mixing component is disposed inside the heated mixing cylinder and extends to the back. The sealing component is disposed on the left side of the mixing component.
[0007] The mixing assembly includes a motor base, which is fixedly mounted on the back of the heated mixing cylinder. A first motor is fixedly mounted on the inner side of the motor base, and a first mixing roller is fixedly mounted on the output end of the first motor. A first gear is fixedly mounted on the outside of the first mixing roller. A second mixing roller is rotatably mounted inside the heated mixing cylinder. A second gear is fixedly mounted on the outside of one end of the second mixing roller extending to the back, so as to enable the first mixing roller and the second mixing roller to rotate synchronously in opposite directions, so as to perform mixing processing on polyethylene.
[0008] Preferably, the first gear meshes with the second gear, and both the first and second mixing rollers are provided with mixing wheels, which are staggered to facilitate the synchronous reverse rotation of the first and second mixing rollers.
[0009] Preferably, the sealing assembly includes a fixing frame, which is fixedly installed on the left side of the heated mixing cylinder. A second motor is fixedly installed on the top of the fixing frame, and a first screw is fixedly installed on the output end of the second motor. A lifting frame is slidably installed inside the fixing frame and extending to the outside. A fixing cylinder is fixedly installed inside the lifting frame, and a sliding block is slidably installed inside the fixing cylinder. A fixing spring is fixedly installed between the top of the sliding block and the top inner wall of the fixing cylinder. A connecting rod is fixedly installed at the bottom of the sliding block, and a sealing cap is fixedly installed at the end of the connecting rod away from the sliding block, which facilitates sealing of the top of the heated mixing cylinder and performs pressure self-adjustment.
[0010] Preferably, the lifting frame is provided with a threaded hole at the corresponding position of the first screw, and the first screw is threadedly installed in the threaded hole, so as to facilitate the first screw to drive the lifting frame to slide.
[0011] Preferably, the sealing cover is movably installed inside the heating mixing cylinder, and two of each of the fixed cylinder, sliding block, fixed spring, and connecting rod are provided, and they are symmetrically distributed around the right center line of the sealing cover, so as to facilitate the sealing cover to seal the heating mixing cylinder.
[0012] Preferably, the discharge mechanism includes a support plate, which is fixedly installed on the inner side of the support leg. A mounting frame is fixedly installed on the top of the support plate. A sliding seat is slidably installed inside the mounting frame extending to the right side. A third motor is fixedly installed on the top of the mounting frame. A second screw is fixedly installed at the output end of the third motor. A first hinge seat is fixedly installed on the outside of the sliding seat. A second hinge seat is fixedly installed on the left side of the heating mixing cylinder near the bottom. A hydraulic rod is rotatably installed between the first hinge seat and the second hinge seat to facilitate the discharge of polyethylene from inside the heating mixing cylinder.
[0013] Preferably, a threaded hole is provided at the corresponding position of the sliding seat and the second screw, and the second screw is threadedly installed in the threaded hole, so as to facilitate the second screw to drive the sliding seat to slide.
[0014] Preferably, there are three of each of the first hinge seat, the second hinge seat, and the hydraulic rod, arranged in a linear array to facilitate stable support of the heated mixing cylinder by the hydraulic rod.
[0015] Compared with the prior art, this utility model provides a mixer for polyethylene processing, which has the following beneficial effects:
[0016] 1. The polyethylene processing internal mixer, through the set internal mixing mechanism, uses the first internal mixing roller and the second internal mixing roller to rotate and stir in opposite directions during use, so as to fully internal mix the polyethylene. At the same time, the set sealing cover seals the heated internal mixing cylinder. The set fixed spring structure allows the sealing cover to automatically rise and fall in the heated internal mixing cylinder, so as to automatically adjust the position of the sealing cover according to the pressure inside the heated internal mixing cylinder.
[0017] 2. The polyethylene processing internal mixer, through its discharge mechanism, raises the hydraulic rod and sliding seat during use, causing the heated internal mixer drum to rotate and flip on the support seat, thereby facilitating the discharge of the polyethylene processed inside the heated internal mixer drum. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0021] Figure 3 This is a front sectional view of the present invention.
[0022] Figure 4 This is a schematic diagram of the external structure of the mixing component of this utility model;
[0023] Figure 5 This is a cross-sectional view of the sealing assembly of this utility model;
[0024] Figure 6 This is a cross-sectional view of the material discharge mechanism and its connected mechanisms of this utility model.
[0025] Figure 7 This is a schematic diagram of the structure of the present invention in the flipping and discharging state.
[0026] In the diagram: 1. Processing table; 2. Support leg; 3. Support seat; 4. Heated mixing drum; 5. Mixing mechanism; 51. Mixing assembly; 511. Motor base; 512. First motor; 513. First mixing roller; 514. First gear; 515. Second mixing roller; 516. Second gear; 52. Sealing assembly; 521. Fixing frame; 522. Second motor; 523. First screw; 524. Lifting frame; 525. Fixing cylinder; 526. Sliding block; 527. Fixing spring; 528. Connecting rod; 529. Sealing cover; 6. Discharge mechanism; 61. Support plate; 62. Mounting frame; 63. Sliding seat; 64. Third motor; 65. Second screw; 66. First hinge seat; 67. Second hinge seat; 68. Hydraulic rod; 7. Discharge hopper. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] Example 1:
[0030] To perform internal mixing of polyethylene inside the heated mixing drum 4, please refer to... Figure 1-5 This utility model provides a technical solution: a polyethylene processing internal mixer, including a processing table 1, a support leg 2 fixedly installed at the bottom of the processing table 1, a support base 3 fixedly installed on the top right side of the processing table 1, a heating internal mixing cylinder 4 rotatably installed on the outside of the support base 3, a mixing mechanism 5 extending from the inside to the outside of the heating internal mixing cylinder 4, a discharge mechanism 6 provided on the outside of the processing table 1, and a discharge hopper 7 fixedly installed on the top right side of the heating internal mixing cylinder 4.
[0031] The mixing mechanism 5 includes a mixing component 51 and a sealing component 52. The mixing component 51 is disposed inside the heated mixing cylinder 4 and extends to the back. The sealing component 52 is disposed on the left side of the mixing component 51.
[0032] The mixing assembly 51 includes a motor base 511, which is fixedly installed on the back of the heating mixing cylinder 4. A first motor 512 is fixedly installed on the inner side of the motor base 511. A first mixing roller 513 is fixedly installed at the output end of the first motor 512. A first gear 514 is fixedly installed on the outside of the first mixing roller 513. A second mixing roller 515 is rotatably installed inside the heating mixing cylinder 4. A second gear 516 is fixedly installed on the outside of the second mixing roller 515 extending to one end of the back, so that the first mixing roller 513 and the second mixing roller 515 can rotate synchronously in opposite directions to perform mixing processing on polyethylene.
[0033] Furthermore, the first gear 514 meshes with the second gear 516, and both the first mixing roller 513 and the second mixing roller 515 are equipped with mixing wheels, which are staggered to facilitate the synchronous reverse rotation of the first mixing roller 513 and the second mixing roller 515.
[0034] Furthermore, the sealing assembly 52 includes a fixing frame 521, which is fixedly installed on the left side of the heated mixing cylinder 4. A second motor 522 is fixedly installed on the top of the fixing frame 521, and a first screw 523 is fixedly installed at the output end of the second motor 522. A lifting frame 524 is slidably installed from the inside to the outside of the fixing frame 521. A fixing cylinder 525 is fixedly installed inside the lifting frame 524. A sliding block 526 is slidably installed inside the fixing cylinder 525. A fixing spring 527 is fixedly installed between the top of the sliding block 526 and the top inner wall of the fixing cylinder 525. A connecting rod 528 is fixedly installed at the bottom of the sliding block 526. A sealing cap 529 is fixedly installed at the end of the connecting rod 528 away from the sliding block 526, which facilitates sealing of the top of the heated mixing cylinder 4 and performs pressure self-regulation.
[0035] Furthermore, threaded holes are provided at the corresponding positions of the lifting frame 524 and the first screw 523, and the first screw 523 is threadedly installed in the threaded hole, so that the first screw 523 can drive the lifting frame 524 to slide.
[0036] Furthermore, the sealing cover 529 is movably installed inside the heating mixing cylinder 4. Two of each of the fixed cylinder 525, sliding block 526, fixed spring 527, and connecting rod 528 are provided and are symmetrically distributed around the right center line of the sealing cover 529, so that the sealing cover 529 can seal the heating mixing cylinder 4.
[0037] Example 2:
[0038] To facilitate the discharge of polyethylene from inside the heated mixing drum 4, please refer to [link / reference needed]. Figure 6 and Figure 7Furthermore, in conjunction with Embodiment 1, the discharge mechanism 6 includes a support plate 61, which is fixedly installed on the inner side of the support leg 2. A mounting bracket 62 is fixedly installed on the top of the support plate 61. A sliding seat 63 is slidably installed inside the mounting bracket 62 extending to the right side. A third motor 64 is fixedly installed on the top of the mounting bracket 62. A second screw 65 is fixedly installed at the output end of the third motor 64. A first hinge seat 66 is fixedly installed on the outside of the sliding seat 63. A second hinge seat 67 is fixedly installed on the left side of the heating mixing cylinder 4 near the bottom. A hydraulic rod 68 is rotatably installed between the first hinge seat 66 and the second hinge seat 67 to facilitate the discharge of polyethylene from inside the heating mixing cylinder 4.
[0039] Furthermore, the sliding seat 63 and the second screw 65 are provided with threaded holes at corresponding positions, and the second screw 65 is threadedly installed in the threaded holes, so that the second screw 65 can drive the sliding seat 63 to slide.
[0040] Furthermore, three of each of the first hinge seat 66, the second hinge seat 67, and the hydraulic rod 68 are provided and distributed in a linear array to facilitate stable support of the heated mixing cylinder 4 by the hydraulic rod 68.
[0041] In actual operation, when this device is used, polyethylene and additives are added to the heated mixing cylinder 4, and the heating mixing cylinder 4 is heated. The second motor 522 drives the first screw 523 to rotate, causing the first screw 523 to drive the lifting frame 524 to move downwards. The lifting frame 524 then carries the sealing cover 529 into the heated mixing cylinder 4, allowing the heated mixing cylinder 4 to heat the polyethylene inside. At the same time, the first motor 512 drives the first mixing roller 513 to rotate, causing the first mixing roller 51... 3. Drive the first gear 514 to rotate, so that the first gear 514 drives the second internal mixing roller 515 to rotate synchronously in the opposite direction through the meshing second gear 516, so that the first internal mixing roller 513 and the second internal mixing roller 515 internally mix the polyethylene inside the heated internal mixing cylinder 4. During the internal mixing process, the sealing cover 529 presses the connecting rod 528, so that the connecting rod 528 presses the fixing spring 527 through the sliding block 526, so that the sealing cover 529 adjusts its position according to the pressure inside the heated internal mixing cylinder 4.
[0042] After the mixing is completed, the first screw 523 is driven to rotate by the second motor 522, which opens the sealing cover 529. Then, the heating mixing cylinder 4 is rotated to the right on the support base 3 by the hydraulic rod 68 in conjunction with the first hinge seat 66 and the second hinge seat 67. At the same time, the third motor 64 drives the second screw 65 to rotate, which drives the sliding seat 63 to slide upward on the mounting frame 62, so that the heating mixing cylinder 4 rotates to discharge material. At the same time, the first mixing roller 513 and the second mixing roller 515 rotate to discharge the polyethylene in the heating mixing cylinder 4, which is then discharged through the discharge hopper 7.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A polyethylene internal mixer, comprising a processing table (1), characterized in that: The bottom of the processing table (1) is fixedly equipped with a support leg (2), the top right side of the processing table (1) is fixedly equipped with a support base (3), the outside of the support base (3) is rotatably equipped with a heating mixing cylinder (4), the inside of the heating mixing cylinder (4) extends to the outside and is provided with a mixing mechanism (5), the outside of the processing table (1) is provided with a discharge mechanism (6), and the top right side of the heating mixing cylinder (4) is fixedly equipped with a discharge hopper (7). The mixing mechanism (5) includes a mixing component (51) and a sealing component (52). The mixing component (51) is disposed inside the heated mixing cylinder (4) and extends to the back. The sealing component (52) is disposed on the left side of the mixing component (51). The mixing assembly (51) includes a motor base (511), which is fixedly installed on the back of the heated mixing cylinder (4). A first motor (512) is fixedly installed on the inner side of the motor base (511). A first mixing roller (513) is fixedly installed at the output end of the first motor (512). A first gear (514) is fixedly installed on the outside of the first mixing roller (513). A second mixing roller (515) is rotatably installed inside the heated mixing cylinder (4). A second gear (516) is fixedly installed on the outside of the second mixing roller (515) extending to one end of the back.
2. The internal mixer for polyethylene processing according to claim 1, characterized in that: The first gear (514) meshes with the second gear (516), and both the first mixing roller (513) and the second mixing roller (515) are provided with mixing wheels, which are staggered.
3. The internal mixer for polyethylene processing according to claim 1, characterized in that: The sealing assembly (52) includes a fixing frame (521), which is fixedly installed on the left side of the heating mixing cylinder (4). A second motor (522) is fixedly installed on the top of the fixing frame (521), and a first screw (523) is fixedly installed at the output end of the second motor (522). A lifting frame (524) is slidably installed inside the fixing frame (521) and outside. A fixing cylinder (525) is fixedly installed inside the lifting frame (524). A sliding block (526) is slidably installed inside the fixing cylinder (525). A fixing spring (527) is fixedly installed between the top of the sliding block (526) and the top inner wall of the fixing cylinder (525). A connecting rod (528) is fixedly installed at the bottom of the sliding block (526), and a sealing cap (529) is fixedly installed at the end of the connecting rod (528) away from the sliding block (526).
4. The internal mixer for polyethylene processing according to claim 3, characterized in that: The lifting frame (524) has threaded holes at the corresponding positions of the first screw (523), and the first screw (523) is threadedly installed in the threaded holes.
5. The internal mixer for polyethylene processing according to claim 3, characterized in that: The sealing cover (529) is movably installed inside the heating mixing cylinder (4). Two of each of the fixed cylinder (525), sliding block (526), fixed spring (527), and connecting rod (528) are provided and are symmetrically distributed around the right center line of the sealing cover (529).
6. The internal mixer for polyethylene processing according to claim 1, characterized in that: The discharge mechanism (6) includes a support plate (61), which is fixedly installed on the inner side of the support leg (2). A mounting bracket (62) is fixedly installed on the top of the support plate (61). A sliding seat (63) is slidably installed inside the mounting bracket (62) to the right side. A third motor (64) is fixedly installed on the top of the mounting bracket (62). A second screw (65) is fixedly installed at the output end of the third motor (64). A first hinge seat (66) is fixedly installed on the outside of the sliding seat (63). A second hinge seat (67) is fixedly installed on the left side of the heating mixing cylinder (4) near the bottom. A hydraulic rod (68) is rotatably installed between the first hinge seat (66) and the second hinge seat (67).
7. The internal mixer for polyethylene processing according to claim 6, characterized in that: The sliding seat (63) and the second screw (65) are provided with threaded holes at corresponding positions, and the second screw (65) is threadedly installed in the threaded holes.
8. The internal mixer for polyethylene processing according to claim 6, characterized in that: The first hinge seat (66), the second hinge seat (67), and the hydraulic rod (68) are each provided in threes and are distributed in a linear array.