Vulcanization processing equipment for preparing rubber compound
By introducing a support base, guide rail, and guide wheel structure into the rubber compounding equipment, rubber products can be easily removed and placed in, solving the problem of inconvenient operation of existing equipment and reducing the labor intensity of workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏创合橡塑有限公司
- Filing Date
- 2025-04-18
- Publication Date
- 2026-05-08
AI Technical Summary
Existing vulcanization equipment for preparing rubber compounds is inconvenient for removing and placing rubber products, resulting in high physical exertion and heavy workload for workers.
The design incorporates a support base, guide rail, and guide wheel structure. The guide wheels roll along the guide rail to facilitate the removal and placement of rubber products. Combined with an electromagnetic heating controller and an induction heating coil, the vulcanization reaction is achieved.
It enables convenient removal and placement of rubber products, reducing the workload of workers and improving operational efficiency.
Smart Images
Figure CN224210331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vulcanization processing equipment, specifically to a vulcanization processing equipment for preparing rubber compound. Background Technology
[0002] A vulcanizing tank is a device that uses steam to vulcanize rubber products. Molded rubber products are placed in the vulcanizing tank for vulcanization reaction to give them properties such as strength and toughness. Vulcanization processing equipment is used in this process.
[0003] Existing vulcanization equipment for preparing rubber compounds is inconvenient to use when removing and placing rubber products from and into the vulcanizing tank, and it is physically demanding for workers, resulting in a heavy workload. Therefore, there is an urgent need for vulcanization equipment for preparing rubber compounds to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this utility model is to provide a vulcanization processing equipment for preparing rubber compound, so as to solve the problem mentioned in the background art that the existing vulcanization processing equipment for preparing rubber compound is inconvenient to take out and put in the vulcanization tank during use, and it also consumes a lot of physical strength for workers, resulting in a heavy workload for workers.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A vulcanization processing device for preparing rubber compound includes a vulcanizing tank. A support base is provided at the bottom of the vulcanizing tank. A sealing door is installed on one side of the front end of the vulcanizing tank via a hinge. An opening handwheel is installed on the sealing door. A hollow cavity is provided inside the tank wall of the vulcanizing tank. An induction heating coil is installed inside the hollow cavity. A pressure gauge is installed on the top of the vulcanizing tank. A steam input pipe is installed on the top of the vulcanizing tank and to one side of the pressure gauge. Two symmetrically arranged support bases are connected to the bottom of the inner side wall of the vulcanizing tank. Guide rails are connected to the top of each of the two support bases. Guide wheels are provided at both ends of each of the two guide rails. Rubber product mounting racks are connected to the tops of the four guide wheels. An electromagnetic heating controller is installed at the rear end of the vulcanizing tank.
[0007] As a preferred embodiment of this invention, the electromagnetic heating controller is electrically connected to the induction heating coil.
[0008] As a preferred technical solution of this utility model, the four guide wheels are arranged in pairs opposite each other at the bottom of the rubber product mounting frame.
[0009] In a preferred embodiment of this invention, the length of the guide rail is the same as the length of the support base.
[0010] As a preferred embodiment of this invention, the guide wheel can roll horizontally in a straight line along the guide rail.
[0011] As a preferred embodiment of this utility model, the length of the support base is less than the length of the rubber product mounting frame.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This invention, by setting up a support base, guide rails and guide wheels, utilizes the interaction between them to conveniently remove rubber products from the vulcanizing tank, making the removal and placement easy and effortless, thus reducing the workload of workers. Attached Figure Description
[0014] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the vulcanizing tank of this utility model;
[0017] Figure 3 This is a side sectional view of the vulcanizing tank of this utility model.
[0018] In the diagram: 1. Vulcanizing tank; 2. Support base; 3. Sealing door; 4. Opening handwheel; 5. Pressure gauge; 6. Steam input pipe; 7. Support base; 8. Guide rail; 9. Guide wheel; 10. Rubber product mounting rack; 11. Induction heating coil; 12. Electromagnetic heating controller; 13. Hollow cavity; 14. Hinge. Detailed Implementation
[0019] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the utility model. Furthermore, it should be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. In the embodiments of the present utility model, the different types of cross-sectional lines are not labeled according to national standards, nor do they specify material requirements for the components; they are used to distinguish the cross-sectional views of the components in the drawings.
[0020] Please see Figure 1-3A vulcanization processing device for preparing rubber compound includes a vulcanizing tank 1, a support base 2 at the bottom of the vulcanizing tank 1, a sealing door 3 installed on one side of the front end of the vulcanizing tank 1 via a hinge 14, an opening handwheel 4 installed on the sealing door 3, a hollow chamber 13 inside the tank wall of the vulcanizing tank 1, an induction heating coil 11 installed inside the hollow chamber 13, a pressure gauge 5 installed on the top of the vulcanizing tank 1, a steam input pipe 6 installed on the top of the vulcanizing tank 1 and on one side of the pressure gauge 5, two symmetrically arranged support bases 7 connected to the bottom of the inner side wall of the vulcanizing tank 1, guide rails 8 connected to the top of the two support bases 7, guide wheels 9 installed at both ends of the two guide rails 8, rubber product mounting racks 10 connected to the top of the four guide wheels 9, and an electromagnetic heating controller 12 installed on the rear end of the vulcanizing tank 1.
[0021] The electromagnetic heating controller 12 is electrically connected to the induction heating coil 11.
[0022] Among them, the four guide wheels 9 are arranged in pairs facing each other at the bottom of the rubber product mounting frame 10.
[0023] The length of the guide rail 8 is the same as the length of the support base 7.
[0024] Among them, the guide wheel 9 can roll horizontally in a straight line along the guide rail 8.
[0025] The length of the support base 7 is less than the length of the rubber product mounting frame 10.
[0026] The working principle and usage process of this utility model are as follows: First, open the sealing door 3 by turning the handwheel 4. Then, place the guide wheels 9 on both sides of the bottom of the rubber product placement rack 10 on the two guide rails 8, so that the rubber product placement rack 10 can move horizontally and linearly along the guide rails 8 via the guide wheels 9. Then, close the sealing door 3. After that, steam is introduced through the steam input pipe 6 to change the pressure inside the vulcanizing tank 1, and the induction heating coil 11 is energized through the electromagnetic heating controller 12. Through the principle of electromagnetic induction heating, the temperature inside the vulcanizing tank 1 rises. Under certain temperature and pressure conditions, the vulcanizing agent added to the rubber product on the rubber product placement rack 10 undergoes a vulcanization reaction. Through the guide wheels 9 and the guide rails 8, the rubber product can be easily taken out from inside the vulcanizing tank 1. The removal and placement are easy and labor-saving, reducing the workload of workers. The contents not described in detail in this description belong to the prior art known to those skilled in the art.
[0027] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in this application is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. A vulcanization processing device for preparing rubber compound, comprising a vulcanizing tank (1), characterized in that: The vulcanizing tank (1) is provided with a support base (2) at the bottom. A sealing door (3) is installed on one side of the front end of the vulcanizing tank (1) via a hinge (14). An opening handwheel (4) is installed on the sealing door (3). A hollow cavity (13) is provided inside the tank wall of the vulcanizing tank (1). An induction heating coil (11) is installed inside the hollow cavity (13). A pressure gauge (5) is installed on the top of the vulcanizing tank (1). A steam input pipe (6) is installed on the top of the vulcanizing tank (1) and on one side of the pressure gauge (5). Two symmetrically arranged support bases (7) are connected to the bottom of the inner wall of the vulcanizing tank (1). A guide rail (8) is connected to the top of each of the two support bases (7). Guide wheels (9) are provided on both ends of each of the two guide rails (8). A rubber product mounting rack (10) is connected to the top of the four guide wheels (9). An electromagnetic heating controller (12) is installed on the rear end of the vulcanizing tank (1).
2. The vulcanization processing equipment for preparing rubber compound according to claim 1, characterized in that: The electromagnetic heating controller (12) is electrically connected to the induction heating coil (11).
3. The vulcanization processing equipment for preparing rubber compound according to claim 1, characterized in that: The four guide wheels (9) are arranged in pairs opposite each other at the bottom of the rubber product mounting frame (10).
4. The vulcanization processing equipment for preparing rubber compound according to claim 1, characterized in that: The length of the guide rail (8) is the same as the length of the support base (7).
5. The vulcanization processing equipment for preparing rubber compound according to claim 1, characterized in that: The guide wheel (9) can roll horizontally in a straight line along the guide rail (8).
6. The vulcanization processing equipment for preparing rubber compound according to claim 1, characterized in that: The length of the support base (7) is less than the length of the rubber product mounting frame (10).