New energy automobile charging protection device

By combining honeycomb polymer airbags and reset springs, the problem of a single buffer structure in the charging pile protection device is solved, achieving efficient energy absorption and improved safety, and enhancing the durability and nighttime visibility of the charging pile.

CN224210913UActive Publication Date: 2026-05-08DONGGUAN HADUN NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN HADUN NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-06-19
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing charging pile protection devices have a simple buffer structure, low energy absorption efficiency, insufficient material strength, and lack of multi-stage energy dissipation design, which cannot effectively decompose impact energy, leading to structural damage and safety hazards.

Method used

It adopts a combination design of honeycomb polymer airbags, reset springs and buffer springs, and absorbs impact energy through three-dimensional deformation and progressive resistance. Combined with reflective warning design to improve visibility, and graded energy dissipation mechanism to prevent stress concentration.

Benefits of technology

It significantly improves the efficiency of impact energy absorption, reduces direct impact force, enhances the safety and durability of charging piles, improves nighttime visibility, and avoids structural damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a new energy automobile charging protection device, which belongs to the technical field of charging equipment, and comprises a bottom table and an anti-collision assembly arranged at the top of the outer wall of the bottom table, and the anti-collision assembly comprises a moving frame, a lifting cylinder, a reinforcing frame, a limiting rod, a reinforcing rod, a mounting plate, an air bag, a buffer spring, a limiting groove and a reset spring. The limiting rods are embedded in the two sides of the inner wall of the bottom table, the outer walls of the limiting rods are slidably sleeved with the moving frame, the lifting cylinder is fixedly arranged at the top of the outer wall of the moving frame, and the limiting grooves are formed in the two sides of the top of the outer wall of the bottom table. Energy is absorbed at a high compression rate, high polymer air bags (with the compression rate of 65%) arranged in a honeycomb shape are adopted, 80% or above of initial impact kinetic energy is absorbed through three-dimensional deformation, a reset spring is matched with a movable frame to absorb medium-low-strength impact, and initial energy consumption, secondary buffering and a buffering spring are arranged on a mounting plate in a sleeving manner during high-strength impact through elastic deformation; progressive resistance is formed with the reset spring, and stress concentration is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of charging equipment technology, and specifically relates to a charging protection device for new energy vehicles. Background Technology

[0002] With the rapid popularization of new energy vehicles, the safety and durability of charging piles, as a core supporting facility, are becoming increasingly prominent issues. In real-world usage scenarios, accidents involving vehicles colliding with charging piles due to reversing errors, driver blind spots, or slippery ground are frequent. These accidents can range from minor damage to the charging pile's outer casing and internal components to more serious hazards such as electrical leakage and fire. While existing charging pile protection technologies have seen some improvements, the following key shortcomings still exist:

[0003] The buffer structure is simple, resulting in low energy absorption efficiency. Traditional protective devices often use a single-layer rubber pad or simple spring as the buffer medium, with limited material compressibility (usually below 40%) and a lack of multi-stage energy dissipation design. Impact energy is concentrated in a single structure, easily causing instantaneous overload failure of the buffer layer. The remaining kinetic energy is directly transferred to the charging pile body, leading to structural damage. The mechanical decomposition capability is insufficient, and the impact redundancy is low. Existing protective frames mostly use rigid structures with vertical or horizontal layouts (such as steel supports), which can withstand some impact, but do not optimize the vector decomposition path of the force. For example: insufficient material strength: the yield strength of ordinary aluminum alloys (such as 6061 type) is only about 280MPa, making them prone to plastic deformation or even fracture under high-speed impact. Lack of angled guiding design: the impact force is transmitted to the charging pile base in a straight line, lacking inclined guide rails or mechanical decomposition mechanisms, making it impossible to offset the impact energy through force components. Utility Model Content

[0004] The purpose of this utility model is to provide a charging protection device for new energy vehicles, which aims to solve the problems mentioned in the background art.

[0005] A new energy vehicle charging protection device includes,

[0006] Platform;

[0007] A collision avoidance assembly is located at the top of the outer wall of the base platform. The assembly includes a movable frame, a lifting cylinder, a reinforcing frame, a limiting rod, a reinforcing rod, a mounting plate, an airbag, a buffer spring, a limiting groove, and a return spring. The limiting rod is embedded in both sides of the inner wall of the base platform. The movable frame is slidably fitted onto the outer wall of the limiting rod. The lifting cylinder is fixedly located at the top of the outer wall of the movable frame. The limiting groove is located on both sides of the top of the outer wall of the base platform. The movable frame is slidably embedded into the inner wall of the limiting groove. The reinforcing frame is slidably embedded into the inner wall of the lifting cylinder. One end of the reinforcing rod is fixedly located at the top of the outer wall of the movable frame, and the other end is fixedly located on one side of the outer wall of the reinforcing frame. The mounting plate is slidably inserted into the corner opening of the outer wall of the reinforcing frame. The airbag is adhesively attached to one side of the outer wall of the mounting plate. The buffer spring is fitted onto the outer wall of the protruding end of the mounting plate. The return spring is fitted onto the outer wall of the limiting rod.

[0008] Furthermore, a charging pile body is fixedly installed on one side of the outer wall of the base platform.

[0009] Furthermore, the reset spring is matched with the movable frame.

[0010] Furthermore, the protruding ends at the corners of the mounting plate extend outwards.

[0011] Furthermore, the inner wall of the limiting groove is embedded with a rubber layer.

[0012] Furthermore, a reflective layer is sprayed onto one side of the outer wall of the airbag.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] High compression ratio energy absorption: Utilizing a honeycomb-shaped arrangement of polymer airbags (65% compression ratio), it absorbs over 80% of the initial impact kinetic energy through three-dimensional deformation, significantly reducing direct impact force. Reflective warning design: The airbag surface is coated with a reflective layer to improve visibility at night or in low-light environments, assisting drivers in accurately locating charging stations. A tiered energy dissipation mechanism: Primary buffer: A return spring (matching the moving frame) absorbs low-to-medium intensity impacts, initially dissipating energy through elastic deformation. Secondary buffer: A buffer spring (sleeved onto the mounting plate) intervenes during high-intensity impacts, forming a progressive resistance with the return spring to avoid stress concentration. The mounting plate constraint design and the extended structure at the protruding corners ensure a stable deformation path for the buffer springs, preventing displacement and failure. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a perspective view of the movable frame of this utility model;

[0018] Figure 3 This is a perspective view of the reinforcing rod of this utility model;

[0019] Figure 4 This is a perspective view of the mounting plate of this utility model;

[0020] Figure 5 This is a perspective view of the buffer spring of this utility model.

[0021] In the diagram: 1. Base platform; 2. Charging pile body; 3. Moving frame; 4. Lifting cylinder; 5. Reinforcing frame; 6. Limiting rod; 7. Reinforcing rod; 8. Mounting plate; 9. Airbag; 10. Buffer spring; 101. Limiting groove; 601. Reset spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-5The technical solution provided in this embodiment is as follows:

[0026] A new energy vehicle charging protection device includes,

[0027] Base 1;

[0028] The anti-collision assembly is located at the top of the outer wall of the base platform 1. The anti-collision assembly includes a movable frame 3, a lifting cylinder 4, a reinforcing frame 5, a limiting rod 6, a reinforcing rod 7, a mounting plate 8, an airbag 9, a buffer spring 10, a limiting groove 101, and a return spring 601. The limiting rod 6 is embedded in both sides of the inner wall of the base platform 1. The movable frame 3 is slidably sleeved on the outer wall of the limiting rod 6. The lifting cylinder 4 is fixedly located at the top of the outer wall of the movable frame 3. The limiting groove 101 is formed on both sides of the top of the outer wall of the base platform 1. The reinforcing frame 5 is slidably embedded in the inner wall of the limiting groove 101, the reinforcing rod 7 is fixedly set at the top of the outer wall of the movable frame 3, and the other end of the reinforcing rod 7 is fixedly set at one side of the outer wall of the reinforcing frame 5. The mounting plate 8 is slidably inserted into the corner opening of the outer wall of the reinforcing frame 5. The airbag 9 is adhesively set at one side of the outer wall of the mounting plate 8. The buffer spring 10 is sleeved on the outer wall of the protruding end of the mounting plate 8. The reset spring 601 is sleeved on the outer wall of the limiting rod 6.

[0029] In a specific embodiment of this utility model, a high compression ratio energy absorption system is implemented using a honeycomb-arranged polymer airbag 9 (compression ratio 65%). This airbag absorbs over 80% of the initial impact kinetic energy through three-dimensional deformation, significantly reducing direct impact force. A reflective warning design is incorporated, with a reflective layer sprayed onto the surface of the airbag 9 to enhance visibility at night or in low-light environments, assisting the driver in accurately locating charging stations. A graded energy dissipation mechanism is also included. The first-level buffer, with a return spring 601 (matching the moving frame 3), absorbs low-to-medium intensity impacts through elastic deformation, initially dissipating energy. The second-level buffer, with a buffer spring 10 (sleeved onto the mounting plate 8), intervenes during high-intensity impacts, forming a progressive resistance with the return spring 601 to avoid stress concentration. The mounting plate 8 features a constraint design, with protruding corner extensions ensuring a stable deformation path for the buffer spring 10 and preventing displacement failure.

[0030] Specifically, a charging pile body 2 is fixedly installed on one side of the outer wall of the base 1.

[0031] In a specific embodiment of this utility model, the charging pile body 2 can ensure the convenience of charging.

[0032] Specifically, the return spring 601 is matched with the movable frame 3.

[0033] In a specific embodiment of this utility model, the return spring 601 is matched with the movable frame 3 to ensure buffering of the movable frame 3 and avoid impact.

[0034] Specifically, the protruding ends at the corners of the mounting plate 8 extend outwards.

[0035] In a specific embodiment of this utility model, the protruding end at the corner of the mounting plate 8 extends outward to ensure the constraint and limitation of the buffer spring 10.

[0036] Specifically, the inner wall of the limiting groove 101 is embedded with a rubber layer.

[0037] In a specific embodiment of this utility model, the inner wall of the limiting groove 101 is embedded with a rubber layer to prevent moisture and debris from falling in.

[0038] Specifically, a reflective layer is sprayed onto one side of the outer wall of airbag 9.

[0039] In a specific embodiment of this utility model, a reflective layer is sprayed on one side of the outer wall of the airbag 9, which can improve recognition efficiency under poor lighting conditions.

[0040] Working principle:

[0041] First, the base platform 1 is placed in a depression in the ground, making it slightly higher than the ground. By pouring a ramp, the vehicle is aligned with the base platform 1 along the ramp. Then, the vehicle is reversed so that it is facing the airbag 9. The vehicle continues to start, moving against the airbag 9, which moves the reinforcement frame 5 and the moving frame 3 on the limit rod 6. When the vehicle moves uncontrollably, the moving frame 3 impacts the reset spring 601, and at the same time, the buffer spring 10 disperses the force points to prevent the vehicle from directly impacting the charging pile body 2.

[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A charging protection device for new energy vehicles, characterized in that, include, Platform (1); A collision avoidance assembly is located at the top of the outer wall of the base platform (1), wherein: the collision avoidance assembly includes a movable frame (3), a lifting cylinder (4), a reinforcing frame (5), a limiting rod (6), a reinforcing rod (7), a mounting plate (8), an airbag (9), a buffer spring (10), a limiting groove (101), and a return spring (601). The limiting rod (6) is embedded in both sides of the inner wall of the base platform (1). The movable frame (3) is slidably sleeved on the outer wall of the limiting rod (6). The lifting cylinder (4) is fixedly set at the top of the outer wall of the movable frame (3). The limiting groove (101) is opened at both sides of the top of the outer wall of the base platform (1). The frame (3) is slidably embedded in the inner wall of the limiting groove (101), the reinforcing frame (5) is slidably embedded in the inner wall of the lifting cylinder (4), one end of the reinforcing rod (7) is fixedly set at the top of the outer wall of the movable frame (3), and the other end of the reinforcing rod (7) is fixedly set at one side of the outer wall of the reinforcing frame (5). The mounting plate (8) is slidably inserted into the corner opening of the outer wall of the reinforcing frame (5). The airbag (9) is bonded to one side of the outer wall of the mounting plate (8). The buffer spring (10) is sleeved on the outer wall of the protruding end of the mounting plate (8). The reset spring (601) is sleeved on the outer wall of the limiting rod (6).

2. The new energy vehicle charging protection device according to claim 1, characterized in that, The charging pile body (2) is fixedly installed on one side of the outer wall of the base (1).

3. The new energy vehicle charging protection device according to claim 2, characterized in that, The return spring (601) is matched with the movable frame (3).

4. A new energy vehicle charging protection device according to claim 3, characterized in that, The mounting plate (8) has protruding ends at its corners that extend outwards.

5. A new energy vehicle charging protection device according to claim 4, characterized in that, The inner wall of the limiting groove (101) is embedded with a rubber layer.

6. A new energy vehicle charging protection device according to claim 5, characterized in that, A reflective layer is sprayed onto one side of the outer wall of the airbag (9).