High-precision deviation rectifying device for nylon heat insulation strip production
By optimizing the structure of the high-precision correction device, the deformation problem of the rubber pad caused by extrusion during the production of nylon thermal insulation strips was solved, the rubber pad replacement process was simplified, the replacement efficiency was improved, and the adaptability of the device was enhanced, ensuring the high-precision delivery of the thermal insulation strips.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI ZHONGYU NEW MATERIALS CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-05-08
AI Technical Summary
In existing nylon thermal insulation strip production correction devices, the rubber pads are subjected to long-term compression, leading to plastic deformation, which affects performance and results in low rubber pad replacement efficiency.
A high-precision correction device was designed, comprising a controller, adjusting rod, mounting bracket, circular roller, rotating roller, and rubber pad. By setting up structures such as rectangular plate, slider, pressure plate, limit rod, and torsion spring, the replacement process of rubber pad is simplified, and the height of the mounting bracket can be adjusted by adjusting the device to accommodate heat insulation strips of different specifications.
It improves the replacement efficiency of rubber pads, enhances the adaptability of the correction device, and ensures the position adjustment accuracy of the heat insulation strip during the conveying process.
Smart Images

Figure CN224212097U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal insulation strip production technology, and in particular to a high-precision correction device for the production of nylon thermal insulation strips. Background Technology
[0002] Nylon thermal insulation strips are a type of thermal insulation product installed in building doors, windows, or curtain walls. They serve to block heat conduction, improve energy efficiency, and help reduce noise and prevent condensation. During the production of thermal insulation strips, in order to avoid positional deviation during transport, a correction device is usually used to adjust the position of the thermal insulation strip in a timely manner when it deviates from its intended position.
[0003] Existing technologies often have the following drawbacks: during the process of conveying and correcting nylon thermal insulation strips using a correction device, the rubber pads are often subjected to prolonged compression, which can easily cause plastic deformation and affect their performance. Furthermore, replacing the rubber pads is complex, resulting in low efficiency.
[0004] Therefore, this utility model provides a high-precision correction device for the production of nylon thermal insulation strips. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as the fact that rubber pads are often subjected to plastic deformation due to prolonged compression, which affects their performance, and the complexity of replacing rubber pads, resulting in low efficiency. Therefore, this invention proposes a high-precision alignment device for the production of nylon thermal insulation strips.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-precision correction device for the production of nylon thermal insulation strips, comprising a controller, an adjusting rod rotatably connected to the inner wall of the controller, a mounting frame mounted on the end of the adjusting rod away from the controller, a circular roller rotatably connected to the inner wall of the mounting frame, a rotating roller mounted inside the mounting frame, rotating rods fixedly connected to both ends of the rotating roller, a sensor fixedly connected to the side of the controller, a rubber pad covered on the surface of the rotating roller, a replacement device provided on the surface of the mounting frame, the replacement device comprising two rectangular plates, both rectangular plates slidably connected to the inner wall of the mounting frame, sliders fixedly connected to both sides of the two rectangular plates, the sliders slidably connected to the inner wall of the mounting frame, and two pressure plates mounted on the upper surface of the mounting frame, both pressure plates tightly fitting against the rectangular plates.
[0007] The effects achieved by the above components are as follows: the rectangular plate and slider facilitate the installation and disassembly of the rotating rod and roller, thereby facilitating the replacement of the rubber pad; the pressure plate restricts the position of the rectangular plate.
[0008] Preferably, both sides of the mounting bracket are fixedly connected to arc-shaped plates, and a limit rod is rotatably connected to the side of the arc-shaped plate near the pressure plate, and the limit rod is fixedly connected to the pressure plate.
[0009] The effect achieved by the above components is as follows: the pressure plate can be connected to the mounting frame by the arc-shaped plate and the limiting rod, and the limiting rod connected to the surface of the arc-shaped plate can be rotated to ensure that the pressure plate can rotate.
[0010] Preferably, the surface of the limiting rod is fitted with a torsion spring, and the two ends of the torsion spring are fixedly connected to the pressure plate and the arc-shaped plate, respectively.
[0011] The effect achieved by the above components is as follows: the position of the torsion spring can be restricted by the setting limit rod, the position of the pressure plate can be restricted by the setting torsion spring, and after the pressure plate rotates, it can be controlled to rotate back to its original position.
[0012] Preferably, four fixing plates are fixedly connected to both ends of the rotating roller, and a sliding rod is fixedly connected to the inner wall of each of the four fixing plates. A baffle is fixedly connected to the end of the sliding rod away from the fixing plate, and the baffle is in close contact with the rotating roller and the rubber pad.
[0013] The effect achieved by the above components is as follows: the baffle can be connected to the rotating roller through the fixed plate and the sliding rod, thereby fixing the position of the rubber pad. The sliding rod ensures that the baffle can move closer to or away from the fixed plate, thus facilitating the replacement of the rubber pad.
[0014] Preferably, the surface of the slide rod is fitted with a spring, and the two ends of the spring are fixedly connected to the fixing plate and the baffle, respectively.
[0015] The effect achieved by the above components is that the distance between the baffle and the fixed plate can be controlled by the spring, thereby ensuring the limiting effect of the baffle.
[0016] Preferably, the mounting bracket is provided with an adjustment device on the side near the controller. The adjustment device includes a control plate, which is fixedly connected to the end of the adjustment rod away from the controller. An adjustment screw is threaded into the inner wall of the control plate, and a connecting block is rotatably connected to the surface of the adjustment screw. The connecting block is fixedly connected to the mounting bracket.
[0017] The aforementioned components achieve the following effects: the control panel allows the adjusting rod to control the rotation of the mounting bracket, and the adjusting screw and connecting block allow for control of the mounting bracket's position.
[0018] Preferably, a stabilizing rod is fixedly connected to the side of the mounting bracket near the control board, and the stabilizing rod is slidably connected to the inner wall of the control board. A connecting plate is fixedly connected to the side of the control board away from the mounting bracket, and a drive motor is fixedly connected to the surface of the connecting plate. The output end of the drive motor is fixedly connected to an adjusting screw.
[0019] The aforementioned components achieve the following effects: the stabilizer bar restricts the rotation of the mounting bracket, and the drive motor drives the adjusting screw to rotate, thereby adjusting the position of the mounting bracket.
[0020] In summary:
[0021] 1. In this utility model, by setting a replacement device, when the rubber pad needs to be replaced, the pressure plate can be rotated to release the restriction on the position of the rectangular plate, thereby facilitating the disassembly of the rotating rod and the rotating roller, making the replacement of the rubber pad simpler and improving the efficiency of replacing the rubber pad.
[0022] 2. In this utility model, the height of the mounting frame, the round roller and the rotating roller can be adjusted by the setting adjustment device, which improves the adaptability of the correction device. Thus, when producing nylon heat insulation strips of different specifications, the correction device can be installed as much as possible without affecting the conveying of the heat insulation strips. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of this utility model from another angle;
[0025] Figure 3 This utility model Figure 1 Enlarged view of point A;
[0026] Figure 4 This utility model Figure 2 A partial structural diagram.
[0027] Legend: 1. Controller; 2. Sensor; 3. Mounting bracket; 4. Circular roller; 5. Rotating rod; 6. Rotating roller; 7. Rubber pad; 8. Adjusting rod; 9. Replacement device; 901. Rectangular plate; 902. Slider; 903. Arc plate; 904. Limiting rod; 905. Torsion spring; 906. Pressure plate; 907. Fixing plate; 908. Baffle; 909. Slide rod; 910. Spring; 10. Adjusting device; 101. Control board; 102. Stabilizing rod; 103. Connecting plate; 104. Drive motor; 105. Adjusting screw; 106. Connecting block. Detailed Implementation
[0028] Reference Figure 1 and Figure 2 As shown, this utility model provides a technical solution: a high-precision correction device for the production of nylon thermal insulation strips, including a controller 1, an adjusting rod 8 rotatably connected to the inner wall of the controller 1, a mounting frame 3 installed at the end of the adjusting rod 8 away from the controller 1, a circular roller 4 rotatably connected to the inner wall of the mounting frame 3, a rotating roller 6 installed inside the mounting frame 3, rotating rods 5 fixedly connected to both ends of the rotating roller 6, a sensor 2 fixedly connected to the side of the controller 1, a rubber pad 7 covering the surface of the rotating roller 6, a replacement device 9 provided on the surface of the mounting frame 3, and an adjusting device 10 provided on the side of the mounting frame 3 near the controller 1.
[0029] The specific settings and functions of the replacement device 9 and the adjustment device 10 will be explained in detail below.
[0030] Reference Figure 1 and Figure 2 as well as Figure 3 As shown in this embodiment: the replacement device 9 includes two rectangular plates 901, both of which are slidably connected to the inner wall of the mounting frame 3. Slider blocks 902 are fixedly connected to both sides of the two rectangular plates 901, and the sliders 902 are slidably connected to the inner wall of the mounting frame 3. Two pressure plates 906 are installed on the upper surface of the mounting frame 3, and both pressure plates 906 are tightly fitted to the rectangular plates 901. The rectangular plates 901 and sliders 902 facilitate the installation and removal of the rotating rod 5 and the rotating roller 6, thereby facilitating the replacement of the rubber pad 7. The pressure plates 906 also restrict the position of the rectangular plates 901. Arc-shaped plates 903 are fixedly connected to both sides of the mounting frame 3. A limit rod 904 is rotatably connected to the side of the arc-shaped plate 903 closest to the pressure plate 906, and the limit rod 904 is fixedly connected to the pressure plate 906. The pressure plate 906 can be connected to the mounting bracket 3 via the arc-shaped plate 903 and the limiting rod 904. The limiting rod 904, which is rotatably connected to the surface of the arc-shaped plate 903, ensures that the pressure plate 906 can rotate. A torsion spring 905 is fitted onto the surface of the limiting rod 904, and both ends of the torsion spring 905 are fixedly connected to the pressure plate 906 and the arc-shaped plate 903, respectively. The limiting rod 904 restricts the position of the torsion spring 905, and the torsion spring 905 also restricts the position of the pressure plate 906. Furthermore, after the pressure plate 906 rotates, it can be controlled to return to its original position.
[0031] Four fixing plates 907 are fixedly connected to both ends of the rotating roller 6. Slide rods 909 are fixedly connected to the inner walls of each fixing plate 907. A baffle 908 is fixedly connected to the end of each slide rod 909 away from the fixing plate 907. The baffle 908 fits tightly against the rotating roller 6 and the rubber pad 7. Through the fixing plates 907 and slide rods 909, the baffle 908 can be connected to the rotating roller 6, thus fixing the position of the rubber pad 7. The slide rods 909 ensure that the baffle 908 can move closer to or away from the fixing plate 907, facilitating the replacement of the rubber pad 7. A spring 910 is fitted onto the surface of the slide rod 909, with both ends of the spring 910 fixedly connected to the fixing plate 907 and the baffle 908, respectively. The spring 910 controls the distance between the baffle 908 and the fixing plate 907, ensuring the limiting effect of the baffle 908.
[0032] Reference Figure 2 and Figure 4 As shown, specifically, the adjustment device 10 includes a control plate 101, which is fixedly connected to the end of the adjustment rod 8 away from the controller 1. An adjustment screw 105 is threaded into the inner wall of the control plate 101, and a connecting block 106 is rotatably connected to the surface of the adjustment screw 105. The connecting block 106 is fixedly connected to the mounting frame 3. Through the control plate 101, the adjustment rod 8 can control the rotation of the mounting frame 3, and the position of the mounting frame 3 can be adjusted by the adjustment screw 105 and the connecting block 106.
[0033] A stabilizing rod 102 is fixedly connected to the side of the mounting bracket 3 closest to the control plate 101. The stabilizing rod 102 is slidably connected to the inner wall of the control plate 101. A connecting plate 103 is fixedly connected to the side of the control plate 101 furthest from the mounting bracket 3. A drive motor 104 is fixedly connected to the surface of the connecting plate 103. The output end of the drive motor 104 is fixedly connected to the adjusting screw 105. The stabilizing rod 102 restricts the rotation of the mounting bracket 3, and the drive motor 104 drives the adjusting screw 105 to rotate, thereby adjusting the position of the mounting bracket 3.
[0034] Working principle: When the nylon heat insulation strip is corrected by the correction device, when the position of the heat insulation strip passing through the sensor 2 is deviated, the sensor 2 sends a feedback signal to the controller 1. At this time, the controller 1 controls the adjustment rod 8 to rotate, thereby rotating the mounting frame 3. This causes the heat insulation strip to be adjusted in position under the drive of the rotating roller 6, rubber pad 7 and round roller 4, so as to achieve high-precision delivery of the heat insulation strip. When the rubber pad 7 needs to be replaced, rotate the pressure plate 906, causing the limiting rod 904 to rotate on the surface of the arc plate 903, so that the pressure plate 906 rotates away from the rectangular plate 901, releasing the restriction on the position of the rectangular plate 901. Then move the rotating roller 6, so that the rectangular plate 901 drives the slider 902 to slide on the inner wall of the mounting frame 3, thereby disassembling the rotating roller 6. Then press the baffle 908, causing the sliding rod 909 to slide on the inner wall of the fixed plate 907, releasing the restriction on the position of the rubber pad 7 by the baffle 908. Then replace the rubber pad 7. After the replacement is completed, release the baffle 908. Under the action of the spring 910, the baffle 908 moves closer to the rubber pad 7, restricting its position. Then move the rectangular plate 901 closer to the mounting frame 3, release the pressure plate 906. Under the action of the torsion spring 905, the pressure plate 906 rotates closer to the rectangular plate 901, restricting the position of the rectangular plate 901, thereby realizing the replacement of the rubber pad 7. With the replacement device 9 in place, when the rubber pad 7 needs to be replaced, the pressure plate 906 can be rotated to release the restriction on the position of the rectangular plate 901, thereby facilitating the disassembly of the rotating rod 5 and the rotating roller 6, making the replacement of the rubber pad 7 simpler and improving the efficiency of replacing the rubber pad 7.
[0035] When the height of the rollers 4 and 6 on the mounting frame 3 needs to be adjusted, the drive motor 104 on the connecting plate 103 is started, and the adjusting screw 105 is controlled to rotate on the inner wall of the control plate 101 and the connecting block 106. At this time, under the restriction of the stabilizing rod 102, the mounting frame 3 moves closer to or away from the adjusting rod 8, thereby realizing the adjustment of the position of the rollers 4 and 6. Through the setting of the adjusting device 10, the height of the mounting frame 3, the rollers 4 and 6 can be adjusted, which improves the adaptability of the correction device. Thus, when producing nylon heat insulation strips of different specifications, the correction device can be installed while ensuring that the heat insulation strip is not affected as much as possible.
[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A high-precision correction device for the production of nylon thermal insulation strips, comprising a controller (1), an adjusting rod (8) rotatably connected to the inner wall of the controller (1), a mounting frame (3) mounted on the end of the adjusting rod (8) away from the controller (1), a circular roller (4) rotatably connected to the inner wall of the mounting frame (3), a rotating roller (6) mounted inside the mounting frame (3), rotating rods (5) fixedly connected to both ends of the rotating roller (6), a sensor (2) fixedly connected to the side of the controller (1), a rubber pad (7) covered on the surface of the rotating roller (6), and a replacement device (9) provided on the surface of the mounting frame (3), characterized in that: The replacement device (9) includes two rectangular plates (901), both of which are slidably connected to the inner wall of the mounting frame (3). Slider (902) is fixedly connected to both sides of the two rectangular plates (901), and the slider (902) is slidably connected to the inner wall of the mounting frame (3). Two pressure plates (906) are installed on the upper surface of the mounting frame (3), and both pressure plates (906) are tightly fitted to the rectangular plates (901).
2. The high-precision alignment device for producing nylon thermal insulation strips according to claim 1, characterized in that: Both sides of the mounting bracket (3) are fixedly connected to arc plates (903). The side of the arc plate (903) closest to the pressure plate (906) is rotatably connected to a limit rod (904). The limit rod (904) is fixedly connected to the pressure plate (906).
3. The high-precision alignment device for producing nylon thermal insulation strips according to claim 2, characterized in that: The surface of the limiting rod (904) is fitted with a torsion spring (905), and the two ends of the torsion spring (905) are fixedly connected to the pressure plate (906) and the arc plate (903) respectively.
4. The high-precision alignment device for producing nylon thermal insulation strips according to claim 1, characterized in that: Four fixing plates (907) are fixedly connected to both ends of the rotating roller (6). Slide rods (909) are fixedly connected to the inner walls of the four fixing plates (907). A baffle (908) is fixedly connected to the end of the slide rod (909) away from the fixing plate (907). The baffle (908) is in close contact with the rotating roller (6) and the rubber pad (7).
5. A high-precision alignment device for producing nylon thermal insulation strips according to claim 4, characterized in that: The surface of the slide bar (909) is fitted with a spring (910), and the two ends of the spring (910) are fixedly connected to the fixing plate (907) and the baffle (908) respectively.
6. The high-precision alignment device for producing nylon thermal insulation strips according to claim 1, characterized in that: The mounting bracket (3) is provided with an adjustment device (10) on the side near the controller (1). The adjustment device (10) includes a control plate (101). The control plate (101) is fixedly connected to the end of the adjustment rod (8) away from the controller (1). An adjustment screw (105) is threaded into the inner wall of the control plate (101). A connecting block (106) is rotatably connected to the surface of the adjustment screw (105). The connecting block (106) is fixedly connected to the mounting bracket (3).
7. A high-precision alignment device for producing nylon thermal insulation strips according to claim 6, characterized in that: A stabilizing rod (102) is fixedly connected to the side of the mounting bracket (3) near the control plate (101). The stabilizing rod (102) is slidably connected to the inner wall of the control plate (101). A connecting plate (103) is fixedly connected to the side of the control plate (101) away from the mounting bracket (3). A drive motor (104) is fixedly connected to the surface of the connecting plate (103). The output end of the drive motor (104) is fixedly connected to the adjusting screw (105).