Modularized linear shearing aeration device

The modularly designed linear shear aeration device solves the problems of uneven bubble distribution and difficult installation caused by welding connections in traditional aeration devices, enabling rapid installation and convenient maintenance, and improving aeration efficiency and shear force.

CN224212502UActive Publication Date: 2026-05-08CHENGZE WATER (HANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGZE WATER (HANGZHOU) CO LTD
Filing Date
2025-06-05
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional aeration devices suffer from uneven bubble distribution and insufficient shear force. Furthermore, the existing long strip aeration units are welded together, resulting in a large workload for installation and difficult maintenance.

Method used

A modular linear shear aeration device is designed, which integrates the aeration branch pipe and the aeration support plate. It adopts a detachable connection method and uses air distribution components and fixing buckles to achieve rapid assembly. By setting male and female connectors, multiple modules can be assembled, reducing welding workload, improving installation efficiency and facilitating maintenance.

Benefits of technology

It enables rapid installation and convenient maintenance of aeration devices, improves the uniformity of bubble distribution and shear force, reduces installation workload, and simplifies the maintenance process.

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Abstract

The utility model provides a modularization linear shearing aeration device, relates to aerator technical field, including aeration branch pipe, strip-shaped aeration support plate, gas distribution subassembly and fixed buckle, aeration branch pipe and strip-shaped aeration support plate are integrated to form integral structure, in the integral structure is provided with the air inlet hole that connects the aeration branch pipe, and the fixed buckle is provided with the air distribution subassembly. A connecting male head is arranged at one end of each aeration branch pipe, a connecting female head is arranged at the other end of each aeration branch pipe, the fixing buckles are used for fixing the gas distribution assembly and the strip-shaped aeration supporting plate, and strip-shaped gas gaps are formed in the gas distribution assembly. The aeration branch pipes and the long-strip-shaped aeration supporting plates are integrally arranged to form an integrated structure, assembly of a single aeration module can be rapidly completed through the gas distribution assemblies and the fixing buckles, rapid assembly of a plurality of aeration modules can be achieved by arranging the male connecting heads and the female connecting heads, the installation efficiency is greatly improved, welding is not needed, and the cost is reduced. And the dismounting is convenient, and subsequent maintenance and replacement are facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of aerator technology, and in particular to a modular linear shear aeration device. Background Technology

[0002] Traditional circular aeration discs suffer from uneven bubble distribution and insufficient shear force, making it difficult to meet the special requirements of aerobic granular sludge processes for linear shear force. Existing elongated aeration units mostly use welding connections, which result in high costs for integral construction, a large amount of welding work, and difficulties in maintenance and replacement. In order to address the above-mentioned shortcomings, this application is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a modular linear shear aeration device that integrates the aeration pipe and aeration plate, thereby improving the modularity and solving the problems of large welding workload and difficult maintenance and replacement during the installation of current aeration units.

[0004] To address the aforementioned problems, this utility model provides a modular linear shear aeration device, comprising an aeration branch pipe, a long strip aeration support plate, an air distribution component, and a fixing buckle. The aeration branch pipe and the long strip aeration support plate are integrated into a single structure, which includes an air inlet for connecting the aeration branch pipe. One end of the aeration branch pipe has a male connector, and the other end has a female connector, enabling the docking and assembly of multiple sets of aeration branch pipes. The air distribution component can be mounted on the long strip aeration support plate, and the fixing buckle is used to secure the air distribution component and the long strip aeration support plate. The air distribution component has a strip-shaped air slit.

[0005] According to one embodiment of the present invention, the air distribution component is an air distribution membrane or an air distribution plate.

[0006] According to one embodiment of the present invention, the air distribution surface of the air distribution component is a curved surface.

[0007] According to one embodiment of the present invention, the male connector and the aeration branch pipe are movably connected. The aeration branch pipe is provided with a sliding groove, and a sliding adjustment block connected to the male connector is provided in the sliding groove. By operating the sliding adjustment block, the male connector can be retracted into the aeration branch pipe, thereby allowing any section of the aeration branch pipe to be disassembled and assembled.

[0008] According to one embodiment of the present invention, the sliding adjustment block is provided with a threaded hole, and the sliding adjustment block can be fixed by mounting bolts.

[0009] According to one embodiment of the present invention, a sealing strip is provided on the mating surface of the elongated aeration support plate and / or the air distribution component.

[0010] According to one embodiment of the present invention, the strip-shaped air slits are arranged in a row of several, and in a row of several.

[0011] According to one embodiment of the present invention, the strip-shaped air gaps between adjacent rows are staggered.

[0012] According to one embodiment of the present invention, the width of the strip-shaped air slit is 0.1~0.3mm.

[0013] The beneficial effects of this utility model are that by integrating the aeration branch pipe and the long strip aeration support plate into a single structure, the assembly of a single aeration module can be quickly completed using the air distribution component and fixing buckle. By setting the male and female connectors, multiple aeration modules can be quickly assembled, which greatly improves the installation efficiency, eliminates the need for welding, reduces workload, facilitates disassembly, and makes subsequent maintenance and replacement convenient. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Figure 1 This is a schematic diagram of the overall structure of a modular linear shear aeration device.

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of a modular linear shear aeration device. Detailed Implementation

[0017] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.

[0018] Example 1:

[0019] A modular linear shear aeration device, such as Figure 1 It includes an aeration branch pipe 1, a long strip aeration support plate 2, an air distribution component 3, and a fixing buckle 4.

[0020] The aeration branch pipe 1 and the long strip aeration support plate 2 are integrated into one unit to form an integrated structure. The integrated structure is provided with an air inlet 5 that is connected to the aeration branch pipe 1 at one end and extends to the end face of the long strip aeration support plate 2 at the other end. The dimensions of the integrated structure can be set to 500mm (length) * 200mm (width).

[0021] One end of the aeration branch pipe 1 is provided with a male connector 6, which is a pipe body with a diameter smaller than that of the aeration branch pipe 1, and the other end is provided with a female connector 7. The female connector 7 is preferably a part of the aeration branch pipe 1. The male connector 6 is inserted into the female connector 7 to realize the docking and assembly of multiple sets of aeration branch pipes 1.

[0022] The air distribution component 3 can be installed on the elongated aeration support plate 2. The fixing buckle 4 is used to fix the air distribution component 3 and the elongated aeration support plate 2. The air distribution component 3 is provided with a strip-shaped air slit 31. Preferably, a sealing strip 32 is provided on the mating surface of the elongated aeration support plate 2 and / or the air distribution component 3.

[0023] like Figure 2 The air distribution component 3 has protrusions on both sides of its edge. The fixing buckle 4 is a U-shaped buckle made of plastic or metal with a certain degree of elastic deformation performance. It has a groove that matches the protrusion. The fixing buckle 4 fastens the edges of the long strip aeration support plate 2 of the air distribution component 3 together to achieve a sealed assembly effect.

[0024] The air distribution surface of the air distribution component 3 is curved, but in other embodiments it can also be flat.

[0025] Optionally, the air distribution surface of the air distribution component 3 is an air distribution membrane or an air distribution plate. When using an air distribution plate, it is a rigid plate, and the material can be an engineering plastic (such as PP) plate with a thickness of 3-5mm, which is suitable for high-load conditions. When using an air distribution membrane, it is a flexible arc-shaped aeration membrane, and the material can be an EPDM rubber plate with a thickness of 3-5mm.

[0026] Several strip-shaped air gaps 31 are arranged in a row and in several rows. The strip-shaped air gaps 31 in adjacent rows are staggered to form a continuous linear air curtain. The linear distribution of air bubbles can form stable hydraulic shear and improve the formation rate of aerobic granular sludge. Preferably, the width of the strip-shaped air gaps 31 is 0.1~0.3mm, preferably 0.2mm, and the center distance of the strip-shaped air gaps 31 in the same row is 5~20mm.

[0027] Example 2:

[0028] Based on Example 1, in this example, the male connector 6 and the aeration branch pipe 1 are movably connected. The outer wall of the male connector 6 is provided with several sealing rings that contact the inner wall of the aeration branch pipe 1. The aeration branch pipe 1 is provided with a sliding groove 9, and a sliding adjustment block 8 connected to the male connector 6 is provided in the sliding groove 9. By operating the sliding adjustment block 8, the male connector 6 can be retracted into the aeration branch pipe 1, thereby allowing any section of the aeration branch pipe 1 to be disassembled and assembled. The sliding adjustment block 8 is provided with a threaded hole 10, which can be fixed by mounting bolts. The bolts achieve the fixing effect by tightening them against the aeration branch pipe 1, or bolt holes are provided on the aeration branch pipe 1.

[0029] When it is necessary to maintain or disassemble any of the modules, simply retract the corresponding module and the adjacent male connector 6 into the aeration branch pipe 1 to complete the disassembly.

[0030] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations and modifications.

Claims

1. A modular linear shear aeration device, characterized in that: The device includes an aeration branch pipe (1), a long strip aeration support plate (2), an air distribution component (3), and a fixing buckle (4). The aeration branch pipe (1) and the long strip aeration support plate (2) are integrated to form an integral structure. An air inlet (5) for connecting the aeration branch pipe (1) is provided in the integral structure. One end of the aeration branch pipe (1) is provided with a male connector (6), and the other end is provided with a female connector (7). The air distribution component (3) can be installed on the long strip aeration support plate (2). The fixing buckle (4) is used to fix the air distribution component (3) and the long strip aeration support plate (2). The air distribution component (3) is provided with a strip-shaped air slit (31).

2. The modular linear shear aeration device according to claim 1, characterized in that: The air distribution component (3) is an air distribution membrane or an air distribution plate.

3. The modular linear shear aeration device according to claim 1, characterized in that: The air distribution surface of the air distribution component (3) is curved.

4. The modular linear shear aeration device according to claim 1, characterized in that: The male connector (6) is movably connected to the aeration branch pipe (1). The aeration branch pipe (1) is provided with a sliding groove (9), and a sliding adjustment block (8) connected to the male connector (6) is provided in the sliding groove (9).

5. The modular linear shear aeration device according to claim 4, characterized in that: The sliding adjustment block (8) is provided with a threaded hole (10).

6. The modular linear shear aeration device according to claim 1, characterized in that: A sealing strip (32) is provided on the mating surface of the elongated aeration support plate (2) and / or the air distribution component (3).

7. The modular linear shear aeration device according to any one of claims 1-6, characterized in that: The strip-shaped air slits (31) are arranged in several rows.

8. The modular linear shear aeration device according to claim 7, characterized in that: The strip-shaped air gaps (31) between adjacent rows are staggered.

9. The modular linear shear aeration device according to claim 8, characterized in that: The width of the strip-shaped air slit (31) is 0.1~0.3mm.