Fluff collecting structure and water-jet loom

By designing a lint collection structure, using an electric three-way valve and hydraulic rod to automatically detect changes in negative pressure, and combining it with a cylinder and needle tip plate, the water jet loom can automatically clean lint during operation, solving the problem of needing to stop the machine for cleaning in existing technologies, and improving production efficiency and cleaning effect.

CN224212889UActive Publication Date: 2026-05-08QINGDAO HUAZUN MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO HUAZUN MACHINERY CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing water jet looms require the machine to be stopped when cleaning lint, and lint easily gets into the through holes of the filter screen, making it difficult to clean completely.

Method used

A lint collection structure was designed, which uses an electric three-way valve and a hydraulic rod to achieve automated lint cleaning. By combining a water pump and a filter plate, it automatically detects changes in negative pressure and switches the flow path. Combined with the use of a cylinder and a needle plate, it can collect lint without stopping the machine.

Benefits of technology

This technology enables automated cleaning of lint from water-jet looms during operation, avoiding downtime and improving production efficiency and cleaning effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water-jet looms, in particular to a fluff collecting structure and a water-jet loom, which comprises a base, a first vertical plate, a sliding rod and a second vertical plate, a first vertical plate is fixedly connected to the upper surface of the base, a sliding rod is connected to one side of the first vertical plate through a bolt, a second vertical plate is connected to one side of the sliding rod through a bolt, and the second vertical plate is fixedly connected to the upper surface of the base. According to the fluff collecting structure and the water-jet loom, water in the water-jet loom body passes through the second electric three-way valve to enter the sealing box to be filtered by starting the water pump, and then the water returns into the water-jet loom body from the first electric three-way valve and the water pump; after the pressure gauge detects that the negative pressure in the pressure measuring pipe reaches a set threshold value, the first electric three-way valve and the second electric three-way valve are started to switch a flow path, fluff is cleaned, and then the fluff collecting structure and the water-jet loom collect the fluff without shutdown.
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Description

Technical Field

[0001] This utility model relates to the field of water jet loom technology, specifically to a lint collection structure and a water jet loom. Background Technology

[0002] In the textile industry, water jet looms are widely used. When they are working, they require a certain amount of clean water to be sprayed. The wastewater discharged by this equipment contains a certain amount of lint and thread ends. Therefore, workers need to treat the water used in the production process so that it can be reused. However, existing water jet looms still have certain defects in use, such as...

[0003] Existing water jet looms typically use filter screens to directly filter the generated wastewater and remove lint. However, when cleaning up the collected lint, it is necessary to shut down the running water jet loom and clean it manually. At the same time, some lint can easily enter the through holes of the filter screen and is difficult to clean completely. Utility Model Content

[0004] The purpose of this invention is to provide a lint collection structure and a water-jet loom to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lint collection structure, comprising: a base, a first upright plate, a sliding rod, and a second upright plate;

[0006] A first upright plate is fixedly connected to the upper surface of the base. A sliding rod is bolted to one side of the first upright plate. A second upright plate is bolted to one side of the sliding rod. The second upright plate is fixedly connected to the upper surface of the base. A sealing box is provided on one side of the first upright plate. A sealing cover is abutted against one side of the sealing box by a sealing gasket. A flow component is connected to the sealing box and the sealing cover. A filter component is connected inside the sealing box. A controller is bolted to the upper surface of the base near the first upright plate.

[0007] The flow assembly includes a slide plate connected to the outside of a sealing cover, the slide plate being slidably connected to a slide rod, and a hydraulic rod connected to one side of the slide plate, the hydraulic rod being connected through the second vertical plate.

[0008] Preferably, a first electric three-way valve is connected to one side of the sealed box through a bent pipe that penetrates the inner wall of the first upright plate. The first electric three-way valve is connected to the upper surface of the base through a support column. One end of the first electric three-way valve is connected to a pressure measuring tube, and the other end of the pressure measuring tube is connected to a water pump. The water pump is connected to the upper surface of the base through a bracket, and a pressure gauge is connected to the front of the pressure measuring tube.

[0009] Preferably, a telescopic tube is connected to one side of the sealing cover, and a second electric three-way valve is connected to one side of the telescopic tube through a bend through the inner wall of the second vertical plate. The second electric three-way valve is connected to the upper surface of the base through a support column.

[0010] Preferably, the filter assembly includes a cylinder that is connected through one side of the inner wall of the sealed box, and a needle tip plate is bolted to the moving end of the cylinder. A filter plate is provided on one side of the needle tip plate, and the filter plate abuts against the inner wall of the sealed box.

[0011] Preferably, an outer tube is connected to the inner wall of the sealed box, and an inner rod is slidably connected to the outer tube through a sealing gasket. The inner rod is bolted to one side of the filter plate.

[0012] Preferably, a tension spring is connected to the side of the inner rod away from the filter plate, the tension spring is disposed inside the outer tube, and the other end of the tension spring is connected to the inner wall of the sealed box.

[0013] Preferably, a limiting groove is formed on the inner wall of the outer tube, and a limiting block is slidably connected in the limiting groove, the limiting block being connected to the outside of the inner rod.

[0014] A water jet loom includes: a water jet loom body, on which a lint collection structure as described above is installed.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The lint collection structure and water-jet loom, by starting the water pump, draw water from the loom body through the second electric three-way valve into the sealed box for filtration. The water then returns to the loom body through the first electric three-way valve and the water pump. When a large amount of lint adheres to the filter plate, the pressure gauge detects that the negative pressure in the pressure measuring tube reaches a set threshold. At this point, the first and second electric three-way valves are activated to switch the flow path, cleaning the lint. This allows the lint collection structure and water-jet loom to collect lint without stopping. The specific details are as follows:

[0016] 1. By starting the water pump, water from the body of the water jet loom enters the sealed box through the second electric three-way valve for filtration. Then, the water returns to the body of the water jet loom through the first electric three-way valve, the pressure measuring tube, and the water pump. When there is a lot of lint attached to the filter plate, the pressure gauge detects an increase in negative pressure in the pressure measuring tube. After reaching the set threshold, the first electric three-way valve and the second electric three-way valve are started to switch the flow path. Then, the hydraulic rod is started to remove the sealing cover from the sealed box to clean the lint. This allows the lint collection structure and the water jet loom to collect lint without stopping the machine.

[0017] 2. By starting the cylinder, the needle tip plate is pushed into the hole of the filter plate, pushing out the lint in the hole of the filter plate and pushing the filter plate to be flush with the sealing box. The wet lint falls down due to gravity. Then, the cylinder is started to reset the needle tip plate, so that the lint collection structure and the water jet loom can automatically discharge the material. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a top view of the base structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the sealing box of this utility model;

[0021] Figure 4 This is a schematic diagram of the main cross-sectional structure of the sealing box of this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the needle tip plate of this utility model;

[0023] Figure 6 This is an enlarged view of the structure of part A of this utility model.

[0024] In the diagram: 1. Base; 2. First upright plate; 3. Slide rod; 4. Second upright plate; 5. Sealing box; 6. Sealing cover; 7. Flow assembly; 701. Slide plate; 702. Hydraulic rod; 703. First electric three-way valve; 704. Pressure measuring tube; 705. Water pump; 706. Pressure gauge; 707. Telescopic tube; 708. Second electric three-way valve; 8. Filter assembly; 801. Cylinder; 802. Needle tip plate; 803. Filter plate; 804. Outer tube; 805. Inner rod; 806. Tension spring; 807. Limiting groove; 808. Limiting block; 9. Controller; 10. Water jet loom body. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-3This utility model provides a technical solution: a lint collection structure, comprising: a base 1, a first upright plate 2, a sliding rod 3, and a second upright plate 4; the first upright plate 2 is fixedly connected to the upper surface of the base 1, the sliding rod 3 is bolted to one side of the first upright plate 2, the second upright plate 4 is bolted to one side of the sliding rod 3, the second upright plate 4 is fixedly connected to the upper surface of the base 1, a sealing box 5 is provided on one side of the first upright plate 2, a sealing cover 6 is abutted to one side of the sealing box 5 by a sealing gasket, a flow component 7 is connected to the sealing box 5 and the sealing cover 6, and a filter component 8 is connected inside the sealing box 5; a controller 9 is bolted to the upper surface of the base 1 near the first upright plate 2; the flow component 7 includes a sliding plate 701 connected to the outside of the sealing cover 6, the sliding plate 701 being slidably connected to the sliding rod 3. Furthermore, a hydraulic rod 702 is connected to one side of the sliding plate 701, and the hydraulic rod 702 passes through and is connected to the second upright plate 4. A first electric three-way valve 703 is connected to one side of the sealing box 5 through a bent pipe through the inner wall of the first upright plate 2. The first electric three-way valve 703 is connected to the upper surface of the base 1 through a support column. One end of the first electric three-way valve 703 is connected to a pressure measuring tube 704, and the other end of the pressure measuring tube 704 is connected to a water pump 705. The water pump 705 is connected to the upper surface of the base 1 through a bracket. A pressure gauge 706 is connected to the front of the pressure measuring tube 704. A telescopic tube 707 is connected to one side of the sealing cover 6. A second electric three-way valve 708 is connected to one side of the telescopic tube 707 through a bent pipe through the inner wall of the second upright plate 4. The second electric three-way valve 708 is connected to the upper surface of the base 1 through a support column.

[0027] In practice, the water pump 705 is started to send water from the water jet loom body 10 into the second electric three-way valve 708. The water then passes through the bend and telescopic pipe 707 and enters the sealed box 5 for filtration. The water then returns from the bend through the first electric three-way valve 703, the pressure measuring pipe 704, and the water pump 705 back into the water jet loom body 10. When there is a lot of lint attached to the filter plate 803, it affects the flow of water. The pressure gauge 706 detects an increase in negative pressure in the pressure measuring pipe 704. After reaching the set threshold, the first electric three-way valve 703 and the second electric three-way valve 708 are started to switch the flow path. Then, the hydraulic rod 702 is started to drive the slide plate 701 to slide along the slide rod 3, removing the sealing cover 6 from the sealed box 5 to clean the lint. This allows the lint collection structure and the water jet loom to collect lint without stopping.

[0028] See Figures 1-6It is known that the filter assembly 8 includes a cylinder 801 that is connected through one side of the inner wall of the sealed box 5. The moving end of the cylinder 801 is connected to a needle tip plate 802 by bolts. A filter plate 803 is provided on one side of the needle tip plate 802. The filter plate 803 abuts against the inner wall of the sealed box 5. An outer tube 804 is connected to the inner wall of the sealed box 5. An inner rod 805 is slidably connected to the outer tube 804 by a sealing gasket. The inner rod 805 is connected to one side of the filter plate 803 by bolts. A tension spring 806 is connected to the side of the inner rod 805 away from the filter plate 803. The tension spring 806 is located inside the outer tube 804, and the other end of the tension spring 806 is connected to the inner wall of the sealed box 5. A limiting groove 807 is opened on the inner wall of the outer tube 804. A limiting block 808 is slidably connected in the limiting groove 807. The limiting block 808 is connected to the outside of the inner rod 805.

[0029] In practice, the starting cylinder 801 pushes the needle tip plate 802 into the hole of the filter plate 803, pushing out the lint from the hole of the filter plate 803 and pushing the filter plate 803 outward. The filter plate 803 drives the inner rod 805 to slide in the outer tube 804, stretching the tension spring 806. After the filter plate 803 is flush with the sealing box 5, the wet lint falls downward under gravity. Then the starting cylinder 801 resets the needle tip plate 802, and the tension spring 806 pulls the inner rod 805 to reset the filter plate 803, allowing the lint collection structure and the water jet loom to automatically discharge the material.

[0030] A water jet loom includes a water jet loom body 10, on which a lint collection structure as described above is installed.

[0031] In summary: When using this lint collection structure and water jet loom, firstly, the second electric three-way valve 708 is connected to the water receiving component of the water jet loom body 10 via a pipe, and the water pump 705 is connected to the water supply component of the water jet loom body 10 via a pipe. Then, the water pump 705 is started to send the wastewater generated by the water jet loom body 10 into the sealed box 5 through the second electric three-way valve 708, the telescopic pipe 707, and the sealing cover 6. After being filtered by the filter plate 803, lint and other impurities are left on the filter plate 803. Water is supplied to the water jet loom body 10 through the sealed box 5, the first electric three-way valve 703, the pressure measuring pipe 704, and the water pump 705. When there is a large amount of lint attached to the filter plate 803, the pressure gauge 706 detects... When the negative pressure inside the pressure measuring tube 704 increases to the set threshold, the first electric three-way valve 703 and the second electric three-way valve 708 are activated to switch the flow path. Then, the hydraulic rod 702 is activated to remove the sealing cover 6 from the sealing box 5. Next, the cylinder 801 is activated to push the needle tip plate 802 into the hole of the filter plate 803, pushing out the lint in the hole of the filter plate 803. At the same time, the filter plate 803 is pushed until it is flush with the sealing box 5. The wet lint falls downwards under gravity. Then, the cylinder 801 is activated to reset the needle tip plate 802 and the filter plate 803. The hydraulic rod 702 is activated to cover the sealing cover 6 on the sealing box 5. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A lint collection structure, comprising: The base (1), the first upright plate (2), the slide rod (3), and the second upright plate (4) are characterized in that; A first upright plate (2) is fixedly connected to the upper surface of the base (1). A slide rod (3) is bolted to one side of the first upright plate (2). A second upright plate (4) is bolted to one side of the slide rod (3). The second upright plate (4) is fixedly connected to the upper surface of the base (1). A sealing box (5) is provided on one side of the first upright plate (2). A sealing cover (6) is abutted to one side of the sealing box (5) by a sealing gasket. A flow component (7) is connected to the sealing box (5) and the sealing cover (6). A filter component (8) is connected inside the sealing box (5). A controller (9) is bolted to the upper surface of the base (1) near the first upright plate (2). The flow component (7) includes a slide plate (701) connected to the outside of a sealing cover (6), the slide plate (701) being slidably connected to a slide rod (3), and a hydraulic rod (702) being connected to one side of the slide plate (701), the hydraulic rod (702) being connected through the second upright plate (4).

2. The lint collection structure according to claim 1, characterized in that: One side of the sealed box (5) is connected to a first electric three-way valve (703) through a bent pipe penetrating the inner wall of the first upright plate (2). The first electric three-way valve (703) is connected to the upper surface of the base (1) through a support column. One end of the first electric three-way valve (703) is connected to a pressure measuring tube (704), and the other end of the pressure measuring tube (704) is connected to a water pump (705). The water pump (705) is connected to the upper surface of the base (1) through a bracket. A pressure gauge (706) is connected to the front of the pressure measuring tube (704).

3. The lint collection structure according to claim 1, characterized in that: One side of the sealing cover (6) is connected to a telescopic tube (707), and one side of the telescopic tube (707) is connected to a second electric three-way valve (708) through a bend through the inner wall of the second upright plate (4). The second electric three-way valve (708) is connected to the upper surface of the base (1) through a support.

4. The lint collection structure according to claim 1, characterized in that: The filter assembly (8) includes a cylinder (801) that is connected through one side of the inner wall of the sealed box (5). The moving end of the cylinder (801) is connected to a needle tip plate (802) by bolts. A filter plate (803) is provided on one side of the needle tip plate (802), and the filter plate (803) abuts against the inner wall of the sealed box (5).

5. The lint collection structure according to claim 4, characterized in that: An outer tube (804) is connected to the inner wall of the sealed box (5). An inner rod (805) is slidably connected inside the outer tube (804) through a sealing gasket. The inner rod (805) is bolted to one side of the filter plate (803).

6. The lint collection structure according to claim 5, characterized in that: A tension spring (806) is connected to the side of the inner rod (805) away from the filter plate (803). The tension spring (806) is located inside the outer tube (804), and the other end of the tension spring (806) is connected to the inner wall of the sealed box (5).

7. The lint collection structure according to claim 5, characterized in that: A limiting groove (807) is provided on the inner wall of the outer tube (804), and a limiting block (808) is slidably connected in the limiting groove (807). The limiting block (808) is connected to the outside of the inner rod (805).

8. A water jet loom, comprising: The water jet loom body (10) is characterized in that: a lint collection structure as described in any one of claims 1-7 is installed on the water jet loom body (10).