On-line pore plate replacing device

Abstract

The utility model relates to the technical field of flow regulation, in particular to an on-line pore plate replacing device which structurally comprises a device body, a containing cavity is formed in the device body, and a first fluid channel and a second fluid channel which are communicated with the containing cavity are formed in the two sides of the device body. The pore plate sheet is movably arranged in the containing cavity, the pore plate sheet can reciprocate in the first direction, a plurality of holes with different hole diameters are formed in the pore plate sheet in the first direction, and the first fluid channel and the second fluid channel can be communicated through the holes; and the transmission part is connected with the pore plate sheet and is used for driving the pore plate sheet to move in the first direction. The on-line pore plate replacement device can solve the problem that equipment pipelines need to be disassembled when pore plates are replaced.

Description

Technical Field

[0001] This application relates to the field of flow regulation technology, and in particular to an online orifice plate replacement device. Background Technology

[0002] Orifice plates are key components in piping systems used to regulate flow, and they can limit flow.

[0003] Currently, orifice plates are generally fixed by clamping, which means that the equipment piping must be disassembled before replacement. For some high-temperature equipment, disassembly can only be carried out after the equipment has completely cooled down. If frequent orifice plate replacements are required, repeated disassembly and reassembly of equipment piping are necessary, severely impacting equipment production efficiency. Utility Model Content

[0004] In view of this, the purpose of this application is to provide an online orifice plate replacement device to solve the problem that replacing orifice plates requires disassembling equipment pipelines.

[0005] According to this utility model, an online orifice plate replacement device is provided, wherein the device body has a receiving cavity inside, and a first fluid channel and a second fluid channel communicating with the receiving cavity are opened on both sides of the device body; an orifice plate is movably disposed in the receiving cavity, the orifice plate is capable of reciprocating in a first direction, and the orifice plate is provided with a plurality of holes of different diameters along the first direction, and the first fluid channel and the second fluid channel are connected through the holes; and a transmission component is connected to the orifice plate for driving the orifice plate to move in the first direction.

[0006] Preferably, the receiving cavity includes a first receiving cavity, which is formed in the shape of a strip, with the length direction of the first receiving cavity being the first direction, and the side edge of the perforated plate in the width direction abutting against the side edge of the first receiving cavity in the width direction.

[0007] Preferably, the main body of the device is provided with a first annular groove and a second annular groove, the first annular groove and the second annular groove are respectively located on both sides of the perforated plate, and two washers are respectively installed in the first annular groove and the second annular groove, and the two washers abut against the two sides of the perforated plate.

[0008] Preferably, the first annular groove, the second annular groove, the first fluid channel, and the second fluid channel are coaxially arranged.

[0009] Preferably, the receiving cavity further includes a second receiving cavity, which is cylindrical and its length direction is the first direction. A limiting block is provided in the second receiving cavity, and the perforated plate moves synchronously with the limiting block. When the limiting block moves to a preset position, the first fluid channel and the second fluid channel are connected through the hole.

[0010] Preferably, the number of holes on the perforated plate is two or three, and the number of preset positions is equal to the number of holes. A spring is also provided in the second receiving cavity. The spring is connected to the first end of the second receiving cavity and the limiting block. When the spring is in the initial state, when the spring is compressed to the limit, and / or when the limiting block moves to the second end of the second receiving cavity, the limiting block is located at the preset position.

[0011] Preferably, the transmission component is a rod, which passes through the first receiving cavity and the second receiving cavity along the first direction, and the perforated plate and the limiting block are connected to the transmission component.

[0012] Preferably, the online orifice plate replacement device further includes a drive unit located outside the main body of the device, and the transmission component extends out of the main body of the device. The drive unit is capable of driving the transmission component to move a preset distance along the first direction.

[0013] Preferably, the diameter of the plurality of holes gradually increases from one end to the other of the perforated plate.

[0014] Preferably, the main body of the device includes a first half and a second half that are detachably connected. The first half and the second half can be fastened together to form the receiving cavity. When the first half and the second half are fastened together, the contact surfaces of the first half and the second half are parallel to the surface of the perforated plate.

[0015] The online orifice plate replacement device of this utility model has an internal receiving cavity in its main body, and a first fluid channel and a second fluid channel communicating with the receiving cavity are formed on both sides of the main body. The first fluid channel and the second fluid channel are connected to the equipment pipeline. The orifice plate is movably disposed in the receiving cavity and can reciprocate in a first direction. The orifice plate has multiple holes of different diameters along the first direction, and the first fluid channel and the second fluid channel can be connected through the holes. A transmission component is connected to the orifice plate and is used to drive the orifice plate to move in the first direction. In use, the holes communicating with the equipment pipeline can be replaced by driving the orifice plate through the transmission component, thus effectively solving the problem of disassembling the equipment pipeline when replacing the orifice plate.

[0016] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the internal structure of an online orifice plate replacement device according to the present invention.

[0019] Figure 2 This is a schematic diagram from another angle of an online orifice plate replacement device according to the present invention.

[0020] Figure 3 This is a schematic diagram of an online orifice plate replacement device according to the present invention.

[0021] Reference numerals: 1-Main body of the device; 11-First receiving cavity; 12-Second receiving cavity; 100-First fluid channel; 101-First half; 102-Second half; 2-Perforated plate; 20-Hole; 3-Transmission component; 4-Washer; 5-Limiting block; 6-Spring. Detailed Implementation

[0022] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0023] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0024] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0025] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0026] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0027] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0028] The terminology used herein is for the purpose of describing various examples only and is not intended to limit the examples. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0029] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0030] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0031] like Figures 1 to 3 As shown, according to a first aspect of the present invention, an online orifice plate replacement device is provided, which includes a device body 1, an orifice plate 2, and a transmission component 3.

[0032] In the following description, reference will be made to Figures 1 to 3 The specific structure of the above-mentioned components of the online orifice plate replacement device and the connection relationship of the above-mentioned components are described in detail.

[0033] like Figures 1 to 3 As shown, in this embodiment, a receiving cavity may be provided inside the device body 1, and a first fluid channel 100 and a second fluid channel (not shown) communicating with the receiving cavity may be provided on both sides of the device body 1. The first fluid channel 100 and the second fluid channel may communicate with equipment pipelines. The orifice plate 2 may be movably disposed within the receiving cavity, and the orifice plate 2 may be movably disposed in a first direction (such as...). Figure 2 The fluid reciprocates in the transverse direction (as shown). Simultaneously, multiple holes 20 of different diameters are provided on the orifice plate 2 along the first direction, allowing the first fluid channel 100 and the second fluid channel to communicate through the holes 20. The transmission component 3 can be connected to the orifice plate 2 to drive its movement in the first direction. During use, the transmission component 3 can change the holes 20 connecting the equipment pipeline by driving the orifice plate 2, thereby adjusting the flow rate within the equipment pipeline.

[0034] Preferred, such as Figures 1 to 3As shown, in this embodiment, the main body 1 of the device can be approximately rectangular in shape. The main body 1 may include a detachably connected first half 101 and a second half 102, with a receiving cavity formed between the first half 101 and the second half 102. The first half 101 and the second half 102 can be interlocked to form the receiving cavity. More preferably, when the first half 101 and the second half 102 are interlocked, the contact surfaces of the first half 101 and the second half 102 can be parallel to the surface of the perforated plate 2. This arrangement makes it easier for the operator to observe the entire perforated plate 2 when the first half 101 and the second half 102 are disassembled, facilitating adjustments. Preferably, the first half 101 and the second half 102 can be connected by bolts or pins.

[0035] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the receiving cavity may include a first receiving cavity 11. The first receiving cavity 11 may be formed in a strip shape; specifically, the shape of the first receiving cavity 11 may be approximately a cuboid. The length direction of the first receiving cavity 11 may be the first direction, to reserve sufficient movement space for the perforated plate 2. The perforated plate 2 may be a rectangular plate. The side edge in the width direction of the perforated plate 2 may abut against the side edge in the width direction of the first receiving cavity 11 to guide the movement of the perforated plate 2.

[0036] Further optimized, such as Figures 1 to 3 As shown, in this embodiment, a first annular groove and a second annular groove may be provided inside the main body 1 of the device. The first annular groove and the second annular groove may be respectively formed on both sides of the perforated plate 2, and the first annular groove and the second annular groove may be formed on the side wall of the first receiving cavity 11. Two washers 4 are respectively installed in the first annular groove and the second annular groove to fix the washers 4. The two washers 4 may abut against the two sides of the perforated plate 2 to prevent fluid leakage into the first receiving cavity 11.

[0037] Further optimized, such as Figures 1 to 3 As shown, in this embodiment, the first fluid channel 100 and the second fluid channel can be cylindrical channels, and the axial directions of the first fluid channel 100 and the second fluid channel can be perpendicular to the surface of the orifice plate 2. The first annular groove, the second annular groove, the first fluid channel 100, and the second fluid channel can be coaxially arranged to facilitate fluid flow. Furthermore, the diameter of the first annular groove is larger than the orifice diameter of the first fluid channel 100, and the diameter of the second annular groove is larger than the orifice diameter of the second fluid channel. The diameters of the first annular groove and the second annular groove can be equal and larger than the orifice diameter of any of the holes 20.

[0038] Preferred, such as Figures 1 to 3 In this embodiment, the receiving cavity may further include a second receiving cavity 12, specifically, the second receiving cavity 12 is cylindrical. The length direction of the second receiving cavity 12 can be a first direction. A limiting block 5 can be movably disposed within the second receiving cavity 12. The limiting block 5 can move synchronously with the perforated plate 2, that is, the limiting block 5 reciprocates within the second receiving cavity 12 along the first direction. When the limiting block 5 moves to a preset position, the first fluid channel 100 and the second fluid channel are connected through one of the holes 20 on the perforated plate 2, at which time the hole 20 moves between the two washers 4.

[0039] Furthermore, preferably, such as Figure 1 and Figure 2 In this embodiment, the transmission component 3 can be a cylindrical rod. A through hole for the transmission component 3 to pass through can be provided between the first receiving cavity 11 and the second receiving cavity 12. The transmission component 3 can pass through the first receiving cavity 11 and the second receiving cavity 12 along a first direction. The end of the transmission component 3 can be connected to the end of the perforated plate 2 to drive the perforated plate 2 to reciprocate along the first direction. The limiting block 5 can be a cylindrical component. The transmission component 3 can pass through the limiting block 5 along its axis and be fixedly connected to the limiting block 5 to drive the limiting block 5 and the perforated plate 2 to move synchronously. In addition, the circumferential surface of the limiting block 5 can contact the inner wall surface of the second receiving cavity 12 to provide guidance for the movement of the limiting block 5.

[0040] Preferred, such as Figures 1 to 3 In this embodiment, the online orifice plate replacement device may further include a drive unit located outside the device body 1. A transmission component 3 may partially extend from the device body 1 and be connected to the drive unit. The drive unit is capable of driving the transmission component 3 to move along a first direction.

[0041] like Figures 1 to 3 In one embodiment, the driving unit may be used solely to drive the transmission component 3. The driving unit may be manually operated, or it may be a linear motor, cylinder, etc. In this case, the number of holes 20 on the perforated plate 2 may be two or three. The number of preset positions is equal to the number of holes 20. A spring 6 may also be provided inside the second receiving cavity 12, and the spring 6 is connected to the first end of the second receiving cavity 12 (which may be, for example,...). Figure 2 (shown on the left end) and limit block 5.

[0042] During use, when no force is applied by the driving unit, the spring 6 is in its initial state (neither extended nor compressed), and the limiting block 5 is in its initial position. When the driving unit applies a pulling force, the limiting block 5 compresses the spring 6 to its limit. When the driving unit applies a pushing force, the spring 6 extends, and the limiting block 5 moves to the second end of the second receiving cavity 12 (which can be as follows). Figure 2 (As shown on the right end). In the above three states, the position of the limiting block 5 is the preset position, corresponding to the three holes 20 on the perforated plate 2. That is, when the spring 6 is compressed to its limit, the hole 20 away from the second receiving part moves between the two washers 4; when the spring 6 is in the initial state, the middle hole 20 is located between the two washers 4; when the limiting block 5 moves to the second end of the second receiving cavity 12, the hole 20 near the second receiving part moves between the two washers 4, thereby enabling the limiting block 5 to position the holes 20 on the perforated plate 2. When there are two holes 20 on the perforated plate 2, the preset position can be selected from two of the above three preset positions.

[0043] Not limited to this, in another embodiment, the drive unit can drive the transmission component 3 to move a preset distance along a first direction. The drive unit can be a graduated knob or a servo motor, etc. In this case, the number of holes 20 on the perforated plate 2 can be greater than three. The operator can set multiple preset distances to correspond to the positions of multiple holes 20.

[0044] In addition, preferred, such as Figure 2 As shown, in this embodiment, the diameter of the plurality of holes 20 on the orifice plate 2 can gradually increase from one end to the other. This arrangement makes it easy for operators to adjust the flow rate of the equipment pipeline.

[0045] The online orifice plate replacement device enables the online replacement of the orifice plate 2 during operation. It can adjust the size of the orifice 20 connecting the equipment pipeline in real time without disassembling the equipment pipeline, thereby regulating the flow rate of the fluid in the equipment pipeline. The online orifice plate replacement device significantly improves the working efficiency of the equipment while effectively reducing the labor intensity of the operators.

[0046] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be determined by the protection scope of the claims.

Claims

1. An online orifice plate replacement device, characterized in that, The online orifice plate replacement device includes: The device body has an internal cavity, and a first fluid channel and a second fluid channel communicating with the cavity are provided on both sides of the device body. An orifice plate is movably disposed within the receiving cavity. The orifice plate is capable of reciprocating in a first direction. The orifice plate has multiple holes of different diameters along the first direction, and the first fluid channel and the second fluid channel are connected through these holes. A transmission component is connected to the perforated plate and is used to drive the perforated plate to move in the first direction.

2. The online orifice plate replacement device according to claim 1, characterized in that, The receiving cavity includes a first receiving cavity, which is formed in the shape of a strip. The length direction of the first receiving cavity is the first direction, and the side edge of the perforated plate in the width direction abuts against the side edge of the first receiving cavity in the width direction.

3. The online orifice plate replacement device according to claim 2, characterized in that, The main body of the device is provided with a first annular groove and a second annular groove. The first annular groove and the second annular groove are respectively located on both sides of the perforated plate. Two washers are respectively installed in the first annular groove and the second annular groove, and the two washers abut against the two sides of the perforated plate.

4. The online orifice plate replacement device according to claim 3, characterized in that, The first annular groove, the second annular groove, the first fluid channel, and the second fluid channel are coaxially arranged.

5. The online orifice plate replacement device according to claim 2, characterized in that, The receiving cavity further includes a second receiving cavity, which is cylindrical in shape and has its length direction aligned with the first direction. A limiting block is provided inside the second receiving cavity. The perforated plate moves synchronously with the limiting block. When the limiting block moves to a preset position, the first fluid channel and the second fluid channel are connected through the hole.

6. The online orifice plate replacement device according to claim 5, characterized in that, The perforated plate has two or three holes, and the number of preset positions is equal to the number of holes. A spring is also provided in the second receiving cavity. The spring is connected to the first end of the second receiving cavity and the limiting block. When the spring is in the initial state, when the spring is compressed to the limit, and / or when the limiting block moves to the second end of the second receiving cavity, the limiting block is located at the preset position.

7. The online orifice plate replacement device according to claim 6, characterized in that, The transmission component is a rod, which passes through the first receiving cavity and the second receiving cavity along the first direction. The perforated plate and the limiting block are connected to the transmission component.

8. The online orifice plate replacement device according to claim 2, characterized in that, The online orifice plate replacement device also includes a drive unit located outside the main body of the device. The transmission component extends out of the main body of the device, and the drive unit is capable of driving the transmission component to move a preset distance along the first direction.

9. The online orifice plate replacement device according to any one of claims 1 to 8, characterized in that, The diameter of the plurality of holes gradually increases from one end to the other of the perforated plate.

10. The online orifice plate replacement device according to any one of claims 1 to 8, characterized in that, The main body of the device includes a first half and a second half that are detachably connected. The first half and the second half can be fastened together to form the receiving cavity. When the first half and the second half are fastened together, the contact surfaces of the first half and the second half are parallel to the surface of the perforated plate.

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