Auxiliary equipment for quickly mounting and positioning water beam of heating furnace

Abstract

The utility model provides a heating furnace water beam quick mounting and positioning auxiliary device, which relates to the technical field of heating furnace water beam mounting and comprises a supporting seat, a cover plate arranged at the top end of the supporting seat, a first sliding groove formed in the top end of the cover plate, a first sliding block slidably connected to the inner side wall of the first sliding groove, and a mounting frame arranged above the first sliding block. Adjusting assemblies are arranged at the bottom ends of the mounting frames. The first motor drives the first rotating shaft and the first bevel gear to rotate, the first bevel gear rotates to drive the second bevel gear and the second rotating shaft to rotate, so that the one-way threaded rod is driven to rotate, the one-way threaded rod rotates to drive the sleeve rod to move up and down, the mounting frame is driven to move up and down, and the mounting height is convenient to adjust; and the whole adjustment process is driven by the first motor, so that the labor cost is saved, and the problem that an existing universal installation device can not be directly used for fine adjustment of the installation height is solved.

Description

Technical Field

[0001] This utility model relates to the field of water beam installation technology for heating furnaces, and in particular to an auxiliary device for rapid installation and positioning of water beams for heating furnaces. Background Technology

[0002] Water beams are crucial components used to support and secure the internal structure of a heating furnace. They are typically made of high-temperature resistant materials, capable of withstanding the extreme temperature conditions within the furnace and ensuring stability and safety during the heating process. The design and installation of these water beams are essential for the proper functioning of the heating furnace.

[0003] The installation structure of the water beam in a heating furnace typically refers to a series of mechanical structures and auxiliary equipment used to support, position, and fix the water beam inside the heating furnace. These devices are designed to ensure that the water beam can be accurately installed in the predetermined position.

[0004] However, for different models or sizes of heating furnaces, especially those requiring specific adjustments such as fine-tuning of the installation height, existing general-purpose installation devices may not be directly usable. This means that the installation device must be customized to meet specific technical requirements, leading to increased costs and longer preparation times. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the defects of the existing technology. This utility model proposes a rapid installation and positioning auxiliary device for water beams of heating furnaces. By using this device, the problem that existing general-purpose installation devices may not be directly usable for fine-tuning of the installation height can be solved.

[0006] To solve the above technical problems, the technical solution adopted by this utility model is: a quick installation and positioning auxiliary device for water beams of heating furnace, including a support base, a cover plate at the top of the support base, a first sliding groove at the top of the cover plate, a first slider slidably connected to the inner side wall of the first sliding groove, an installation frame above the first slider, and an adjustment component at the bottom of the installation frame;

[0007] The adjustment assembly includes a support column fixedly connected to the top of the first slider, a power box fixedly connected to the outer surface of the support column, a first motor mounted on one side of the power box, a first rotating shaft fixedly connected to the output end of the first motor, a first bevel gear fixedly connected to the outer surface of the first rotating shaft, a second bevel gear meshing with one side of the first bevel gear, a second rotating shaft fixedly connected inside the second bevel gear, a one-way threaded rod fixedly connected to the top of the second rotating shaft, and a sleeve threaded to the outer surface of the one-way threaded rod. The sleeve is fixedly connected to the mounting bracket, and the second rotating shaft is rotatably connected to the support column. The top of the power box has an opening through which the one-way threaded rod passes. A cover is provided on one side of the power box, and a second sliding groove is provided at the top of the cover. A second slider is slidably connected inside the second sliding groove, and a telescopic connecting rod is fixedly connected to the top of the second slider. The telescopic end of the telescopic connecting rod is fixedly connected to the mounting bracket.

[0008] Furthermore, a mounting tray is provided at the top of the mounting frame, and a limit bolt is threadedly connected to the outer surface of the mounting tray, and a limit nut is movably connected to the outer surface of the limit bolt.

[0009] Furthermore, a third sliding groove is provided at the top of the mounting bracket, and a third slider is fixedly connected to the bottom of the mounting tray. The third slider is slidably connected to the third sliding groove.

[0010] Furthermore, a limiting hole is provided on one side of the mounting bracket. The limiting hole is connected to the third slide groove. A locking bolt is threaded between the limiting hole and the third slider. Multiple sets of limiting holes are provided.

[0011] Furthermore, a power groove is provided at the top of the support base, and a power assembly is provided inside the power groove. The power assembly includes a mounting plate fixedly connected to the bottom of the inner wall of the power groove, a second motor mounted on one side of the mounting plate, a rotating rod fixedly connected to the output end of the second motor, a first spur gear fixedly connected to the outer surface of the rotating rod, a second spur gear meshing with one side of the first spur gear, a hollow rod fixedly connected inside the second spur gear, and a bidirectional threaded rod fixedly connected inside the hollow rod. A connecting plate is threadedly connected to the outer surface of the bidirectional threaded rod, the connecting plate is fixedly connected to the first slider, the power groove is connected to the first sliding groove, and the bidirectional threaded rod is rotatably connected to the inner wall of the power groove.

[0012] Furthermore, a controller is installed on one side of the support base, and both the first motor and the second motor are connected to the controller via signals.

[0013] Compared with the prior art, the beneficial effects of this utility model include: the first motor drives the first rotating shaft and the first bevel gear to rotate, the rotation of the first bevel gear drives the second bevel gear and the second rotating shaft to rotate, thereby driving the one-way threaded rod to rotate, the rotation of the one-way threaded rod drives the sleeve rod to move up and down, thereby driving the mounting bracket to move up and down, which facilitates the adjustment of the installation height to meet the installation needs in different scenarios. Moreover, the entire adjustment process is driven by the first motor, eliminating the need for manual operation, saving labor costs, improving work efficiency, and solving the problem that existing general-purpose installation devices may not be directly usable for fine-tuning of the installation height. Attached Figure Description

[0014] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0015] Figure 1 The schematic diagram shows the overall structure of the auxiliary equipment for rapid installation and positioning of the water beam of the heating furnace according to one embodiment of the present invention;

[0016] Figure 2 The schematic diagram shows the internal structure of the power slot of the auxiliary device for rapid installation and positioning of the water beam of the heating furnace according to one embodiment of the present invention.

[0017] Figure 3 The schematic diagram shows the second slider, connecting plate, first slider, mounting frame, telescopic connecting rod and cover structure of the auxiliary device for rapid installation and positioning of water beams in a heating furnace according to one embodiment of the present invention.

[0018] Figure 4 The schematic diagram shows the structure of the adjustment component of the auxiliary equipment for quick installation and positioning of the water beam of the heating furnace according to one embodiment of the present invention;

[0019] Figure 5 The schematic diagram shows the mounting frame, mounting tray, and limiting bolt structure of the auxiliary equipment for quick installation and positioning of the water beam of the heating furnace according to one embodiment of the present invention.

[0020] Figure 6 The diagram illustrates the power component structure of a rapid installation and positioning auxiliary device for a heating furnace water beam according to one embodiment of the present invention.

[0021] The diagram is labeled as follows: 1. Support base; 11. Power slot; 12. Controller; 2. Cover plate; 21. Second slide rail; 211. Second slider; 22. First slide rail; 3. Power assembly; 31. Mounting plate; 32. Second motor; 33. Rotating rod; 34. First spur gear; 35. Second spur gear; 36. Hollow rod; 37. Bidirectional threaded rod; 371. Connecting plate; 4. Mounting bracket; 41. Third slide rail; 42. Limiting hole; 421. Locking bolt; 5. Adjusting assembly; 51. Support column; 52. Power box; 521. Box cover; 53. First motor; 54. First rotating shaft; 55. First bevel gear; 56. Second bevel gear; 57. Second rotating shaft; 58. One-way threaded rod; 59. Sleeve rod; 6. First slider; 7. Telescopic connecting rod; 8. Mounting tray; 81. Third slider; 9. Limiting bolt; 91. Limiting nut. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] According to one embodiment of the present invention, in conjunction with Figures 1-6 The diagram shows an auxiliary device for quick installation and positioning of a water beam in a heating furnace, including a support base 1, a cover plate 2 at the top of the support base 1, a first sliding groove 22 at the top of the cover plate 2, a first slider 6 slidably connected to the inner wall of the first sliding groove 22, an mounting frame 4 above the first slider 6, and an adjustment component 5 at the bottom of the mounting frame 4.

[0024] In this embodiment, the adjustment assembly 5 includes a support column 51 fixedly connected to the top of the first slider 6, a power box 52 fixedly connected to the outer surface of the support column 51, a first motor 53 mounted on one side of the power box 52, a first rotating shaft 54 ​​fixedly connected to the output end of the first motor 53, a first bevel gear 55 fixedly connected to the outer surface of the first rotating shaft 54, a second bevel gear 56 meshing with one side of the first bevel gear 55, a second rotating shaft 57 fixedly connected inside the second bevel gear 56, and a single [unclear - possibly a device or component] fixedly connected to the top of the second shaft 57. The unidirectional threaded rod 58 and the sleeve 59 threaded to the outer surface of the unidirectional threaded rod 58 are fixedly connected to the mounting bracket 4. The second rotating shaft 57 is rotatably connected to the support column 51. The top of the power box 52 has an opening through which the unidirectional threaded rod 58 passes. A box cover 521 is provided on one side of the power box 52. The top of the cover plate 2 has a second sliding groove 21. A second slider 211 is slidably connected inside the second sliding groove 21. A telescopic connecting rod 7 is fixedly connected to the top of the second slider 211. The telescopic end of the telescopic connecting rod 7 is fixedly connected to the mounting bracket 4. The first motor 53 is started, which drives the first rotating shaft 54 ​​and the first bevel gear 55 to rotate. The rotation of the first bevel gear 55 drives the second bevel gear 56 and the second rotating shaft 57 to rotate, thereby driving the one-way threaded rod 58 to rotate. The rotation of the one-way threaded rod 58 drives the sleeve rod 59 to move up and down, thereby driving the mounting frame 4 to move up and down, which facilitates the adjustment of the installation height to meet the installation needs in different scenarios. The entire adjustment process is driven by the first motor 53, eliminating the need for manual operation, saving labor costs and improving work efficiency. When the one-way threaded rod 58 rotates and drives the mounting frame 4 to move up and down, the lifting and lowering of the mounting frame 4 will drive the telescopic connecting rod 7 fixedly connected to it to extend and retract, ensuring that the mounting frame 4 moves vertically along the predetermined path and preventing deviation. At the same time, the telescopic connecting rod 7 shares part of the weight of the mounting frame 4 and its load, improving the overall load-bearing capacity and service life of the equipment.

[0025] The mounting bracket 4 has a mounting tray 8 at its top. The outer surface of the mounting tray 8 is threaded with a limiting bolt 9, and the outer surface of the limiting bolt 9 is movably connected with a limiting nut 91. The limiting bolt 9 and the limiting nut 91 facilitate the installation of the heating furnace water beam at the mounting tray 8. By removing the limiting nut 91 and then removing the limiting bolt 9 from between the mounting tray 8 and the heating furnace water beam, disassembly can be easily completed, avoiding a complicated disassembly process and saving time and labor costs.

[0026] The top of the mounting frame 4 has a third sliding groove 41, and the bottom of the mounting tray 8 is fixedly connected to a third slider 81, which is slidably connected to the third sliding groove 41. The sliding connection between the third slider 81 and the third sliding groove 41 allows the mounting tray 8 to move freely along the length of the mounting frame 4, making it easy for operators to adjust the position of the heating furnace water beam according to actual needs to adapt to different installation requirements or spatial layouts.

[0027] A limiting hole 42 is provided on one side of the mounting bracket 4. The limiting hole 42 is connected to the third slide groove 41. A locking bolt 421 is threadedly connected between the limiting hole 42 and the third slider 81. Multiple sets of limiting holes 42 are provided. After the mounting tray 8 is adjusted into position, the locking bolt 421 is passed through the limiting hole 42 on one side of the mounting bracket 4 and connected to the third slider 81, thereby locking the position of the mounting tray 8. Since multiple sets of limiting holes 42 are provided, it is convenient to select different limiting holes 42 to fix different positions as needed, so as to achieve multi-stage adjustment.

[0028] The top of the support base 1 is provided with a power groove 11, and the power assembly 3 is provided inside the power groove 11. The power assembly 3 includes a mounting plate 31 fixedly connected to the bottom of the inner wall of the power groove 11, a second motor 32 mounted on one side of the mounting plate 31, a rotating rod 33 fixedly connected to the output end of the second motor 32, a first spur gear 34 fixedly connected to the outer surface of the rotating rod 33, a second spur gear 35 meshing with one side of the first spur gear 34, a hollow rod 36 fixedly connected inside the second spur gear 35, and a bidirectional threaded rod 37 fixedly connected inside the hollow rod 36. A connecting plate 371 is threadedly connected to the outer surface of the bidirectional threaded rod 37. The connecting plate 371 is fixedly connected to the first slider 6. The power groove 11 is connected to the first sliding groove 22. The bidirectional threaded rod 37 is rotatably connected to the inner wall of the power groove 11. The second motor 32 is started, which drives the rotating rod 33 and the first spur gear 34 to rotate. The rotation of the first spur gear 34 drives the second spur gear 35 and the hollow rod 36 to rotate, thereby driving the bidirectional threaded rod 37 to rotate. The rotation of the bidirectional threaded rod 37 drives the connecting plate 371 to move, thereby driving the mounting frame 4 to move, so as to meet the installation requirements of water beams of heating furnaces of different sizes.

[0029] A controller 12 is installed on one side of the support base 1, and both the first motor 53 and the second motor 32 are connected to the controller 12 via signal. This allows the operator to easily adjust the operating status of the first motor 53 and the second motor 32 through the controller 12.

[0030] In use, the operator adjusts the working status of the first motor 53 and the second motor 32 through the controller 12. Starting the second motor 32 drives the rotating rod 33 and the first spur gear 34 to rotate. The rotation of the first spur gear 34 drives the second spur gear 35 and the hollow rod 36 to rotate, thereby driving the bidirectional threaded rod 37 to rotate. The rotation of the bidirectional threaded rod 37 drives the connecting plate 371 to move, thereby moving the mounting bracket 4 to facilitate the installation of water beams for heating furnaces of different sizes. Starting the first motor 53 drives the first rotating shaft 54 ​​and the first bevel gear 55 to rotate. The rotation of the first bevel gear 55 drives the second bevel gear... The rotation of wheel 56 and second shaft 57 drives the rotation of one-way threaded rod 58. The rotation of one-way threaded rod 58 drives sleeve rod 59 to move up and down, thereby driving mounting frame 4 to move up and down, which facilitates adjustment of installation height. The entire adjustment process is driven by first motor 53, saving labor costs. The sliding connection between third slider 81 and third slide groove 41 allows mounting tray 8 to move freely in the length direction of mounting frame 4, which makes it easy for operators to adjust the position of heating furnace water beam according to actual needs to adapt to different installation requirements or spatial layouts. After adjustment, the heating furnace water beam can be installed on mounting tray 8 through limit bolts 9 and limit nuts 91.

[0031] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An auxiliary device for rapid installation and positioning of a water beam in a heating furnace, characterized in that: The support base includes a cover plate at its top, a first groove at the top of the cover plate, a first slider slidably connected to the inner side wall of the first groove, a mounting frame above the first slider, and an adjustment component at the bottom of the mounting frame. The adjustment assembly includes a support column fixedly connected to the top of the first slider, a power box fixedly connected to the outer surface of the support column, a first motor mounted on one side of the power box, a first rotating shaft fixedly connected to the output end of the first motor, a first bevel gear fixedly connected to the outer surface of the first rotating shaft, a second bevel gear meshing with one side of the first bevel gear, a second rotating shaft fixedly connected inside the second bevel gear, a one-way threaded rod fixedly connected to the top of the second rotating shaft, and a sleeve threaded to the outer surface of the one-way threaded rod. The sleeve is fixedly connected to the mounting bracket, and the second rotating shaft is rotatably connected to the support column. The top of the power box has an opening through which the one-way threaded rod passes. A cover is provided on one side of the power box, and a second sliding groove is provided at the top of the cover. A second slider is slidably connected inside the second sliding groove, and a telescopic connecting rod is fixedly connected to the top of the second slider. The telescopic end of the telescopic connecting rod is fixedly connected to the mounting bracket.

2. The auxiliary equipment for rapid installation and positioning of the heating furnace water beam according to claim 1, characterized in that: The mounting bracket is provided with a mounting tray at its top. The outer surface of the mounting tray is threaded with a limit bolt, and the outer surface of the limit bolt is movably connected with a limit nut.

3. The auxiliary equipment for rapid installation and positioning of the heating furnace water beam according to claim 2, characterized in that: The top of the mounting bracket is provided with a third sliding groove, and the bottom of the mounting tray is fixedly connected with a third slider, which is slidably connected to the third sliding groove.

4. The auxiliary equipment for rapid installation and positioning of the heating furnace water beam according to claim 3, characterized in that: A limiting hole is provided on one side of the mounting bracket. The limiting hole is connected to the third sliding groove. A locking bolt is threaded between the limiting hole and the third slider. Multiple sets of limiting holes are provided.

5. The auxiliary equipment for rapid installation and positioning of the water beam in the heating furnace according to claim 1, characterized in that: The top of the support base is provided with a power groove, and a power assembly is provided inside the power groove. The power assembly includes a mounting plate fixedly connected to the bottom of the inner wall of the power groove, a second motor mounted on one side of the mounting plate, a rotating rod fixedly connected to the output end of the second motor, a first spur gear fixedly connected to the outer surface of the rotating rod, a second spur gear meshing with one side of the first spur gear, a hollow rod fixedly connected inside the second spur gear, and a bidirectional threaded rod fixedly connected inside the hollow rod. A connecting plate is threadedly connected to the outer surface of the bidirectional threaded rod. The connecting plate is fixedly connected to the first slider. The power groove is connected to the first sliding groove. The bidirectional threaded rod is rotatably connected to the inner side wall of the power groove.

6. The auxiliary equipment for rapid installation and positioning of the water beam in the heating furnace according to claim 5, characterized in that: A controller is provided on one side of the support base, and both the first motor and the second motor are connected to the controller via signals.

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