Straw crusher capable of utilizing air kinetic energy to assist material lifting
By introducing pneumatic energy into the straw crusher to assist in material lifting, the problem of material jamming caused by uneven straw particles and light weight is solved, achieving more efficient crushing and lifting effects and improving the operational reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- EVERBRIGHT GREEN ENVIRONMENTAL PROTECTION TECH SERVICE (JIANGSU) CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, the crushed straw particles are uneven and lightweight, which makes it easy for small particles or flakes to get stuck in the gaps of the equipment during mechanical lifting, resulting in wear and unsatisfactory lifting effect.
The straw crusher that uses pneumatic power to assist in lifting the material uses an air-driven mechanism in the lifting chamber to assist the auger in lifting the straw material, preventing it from getting stuck in the gaps of the equipment, and then achieves further crushing through the cooperation of the crushing motor and the auger.
It improves the conveying and lifting efficiency of the material lifting mechanism, prevents straw from getting stuck in the equipment, reduces wear, and improves crushing efficiency and equipment lifespan.
Smart Images

Figure CN224218957U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to straw processing equipment technical field especially is related to a kind of straw pulverizer using air kinetic energy auxiliary material. BACKGROUND
[0002] Straw fermentation is a method for improving the nutritional value of crop straw, also known as straw microbial fermentation storage technology. Before the fermentation treatment of straw, it is usually necessary to pretreat the straw, such as crushing work, which can be crushed into small particles or fragments. This treatment method helps to speed up the decomposition rate of the straw, because the surface area of the straw will become larger due to crushing, and microorganisms are more likely to decompose organic matter in the case of larger surface area. After crushing, the straw is easier to mix with other organic materials to form a better organic fertilizer pile. For enterprises that need to use straw or straw products for production, crushing straw can not only improve production efficiency, but also make it more convenient when processing.
[0003] In the prior art, after the straw material enters the pretreatment device for pretreatment and crushing, it is usually necessary to use a screen to preliminarily separate the crushed straw material, and the straw material that has not been crushed to the required size is put into the pretreatment device again for secondary crushing to ensure the crushing effect of the pretreatment device. However, during the lifting process, the single mechanical lifting mechanism (such as an auger) is not ideal for lifting and conveying the unevenly sized and light-weight straw material after preliminary crushing, as the small particles or sheet-shaped straw material can easily get stuck between the lifting mechanism and the wall, causing wear or falling, resulting in unsatisfactory lifting effect. SUMMARY
[0004] To solve the problem of the prior art that small particles or sheet-shaped material are easily stuck in the gap of the equipment during mechanical lifting due to uneven particle size and light weight of the crushed straw, the utility model provides a straw pulverizer using air kinetic energy to assist in lifting, which includes a machine body, an inlet cavity, a sliding flow cavity, a lifting cavity and an overflow groove are formed in the machine body; the lifting cavity is inclined and vertically arranged; the bottom of the inlet cavity is connected to the bottom of the lifting cavity through the sliding flow cavity, and the sliding flow cavity is inclined and arranged with its lower end located on one side of the lifting cavity; the upper part of the lifting cavity is connected to the inlet cavity through the overflow groove, and the overflow groove is inclined and arranged with its lower end located on one side of the inlet cavity.
[0005] A crushing cutter is installed at the bottom of the inlet cavity; a discharge port is formed in the bottom wall of the sliding flow cavity, and a screen is installed at the discharge port; an auger is rotatably connected in the lifting cavity and penetrates the length direction of the lifting cavity; an air driving mechanism is installed in the lifting cavity to make the straw material separate from the auger or the inner wall of the lifting cavity.
[0006] Further, the air driving mechanism comprises a first fan fixedly installed at the top end of the material lifting cavity, and the first fan has a blowing mode towards the inside of the material lifting cavity and a suction mode towards the outside of the material lifting cavity.
[0007] Further, the air driving mechanism comprises a second fan fixedly installed at the side of the bottom of the material lifting cavity, and the second fan has a blowing mode towards the auger.
[0008] Further, the air driving mechanism comprises a first fan fixedly installed at the top end of the material lifting cavity and a second fan fixedly installed at the side of the bottom of the material lifting cavity, and the first fan has a blowing mode towards the inside of the material lifting cavity and a suction mode towards the outside of the material lifting cavity, and the second fan has a blowing mode towards the auger.
[0009] Further, the machine body is provided with a control unit for controlling the working state of the air driving mechanism.
[0010] Further, the bottom wall of the feeding cavity, the bottom wall of the material lifting cavity and the screen have the same inclination degree and are in the same plane.
[0011] Further, the machine body is provided with a crushing motor below the feeding cavity for driving the crushing cutter disc to rotate, and the transmission output end of the crushing motor is fixedly connected with the crushing cutter disc.
[0012] Further, the machine body is provided with a material lifting motor below the material lifting cavity for driving the auger to rotate, and the transmission output end of the material lifting motor is fixedly connected with the auger.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] Through the device, after the preliminary crushing and screening of the straw material are completed, the straw material with large particles that does not pass the screening is conveyed into the feeding cavity again through the material lifting mechanism (the auger) for re-crushing. By arranging the air driving mechanism in the material lifting cavity of the pretreatment device, the airflow can be generated in the material lifting cavity, and the airflow flowability is utilized to assist the material lifting mechanism to lift the straw material with uneven particle size and light weight after crushing, so that the straw material with small particles or in the form of sheet is prevented from being clamped between the material lifting mechanism and the pipe wall, thereby the conveying and lifting effect of the material lifting mechanism on the material can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is an external schematic view of the straw crusher utilizing air kinetic energy to assist material lifting according to the utility model;
[0016] Figure 2It is the internal structure view of the straw pulverizer of the utility model for assisting in lifting material by air kinetic energy;
[0017] Figure 3 It is the bottom view of the straw pulverizer of the utility model for assisting in lifting material by air kinetic energy; Figure 2
[0018] Figure 4 It is the sectional view of the straw pulverizer of the utility model for assisting in lifting material by air kinetic energy;
[0019] Figure 5 It is the horizontal view of the straw pulverizer of the utility model for assisting in lifting material by air kinetic energy. Figure 4
[0020] In the drawing: 1, machine body;2, feed cavity;3, sliding flow cavity;4, lifting cavity;201, pulverizing cutterhead;202, pulverizing motor;301, screen;401, auger;402, lifting motor;5, overflow groove;601, first fan;602, second fan;603, control unit. DETAILED DESCRIPTION
[0021] In order to make the personnel in the technical field better understand the utility model scheme, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model, obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.
[0022] It should be noted that the terms "first", "second" and the like in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. The terms "up", "down", "front", "back", "top", "bottom" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the utility model and simplify the description, and do not indicate or imply that the device or part referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so as to implement the embodiments of the utility model described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion.
[0023] As Figures 2-5 The utility model discloses a straw pulverizer with air dynamic energy auxiliary material lifting, including the body 1, its characterized in that, the body 1 is set up with the feeding cavity 2, the sliding flow cavity 3, the lifting cavity 4 and the overflow slot 5 in it, the lifting cavity 4 is set up in the inclined vertical type, the bottom of feeding cavity 2 is communicated with the bottom of lifting cavity 4 through the sliding flow cavity 3, the sliding flow cavity 3 is arranged in the inclined type, and its lower end is located at one side of lifting cavity 4, the upper portion of lifting cavity 4 is communicated with feeding cavity 2 through overflow slot 5, and overflow slot 5 is arranged in the inclined type, and its lower end is located at one side of feeding cavity 2,
[0024] The bottom of feeding cavity 2 is provided with a pulverizing cutter head 201, the bottom wall of sliding flow cavity 3 is provided with a discharge port, and a screen 301 is arranged at the discharge port, the lifting cavity 4 is rotatably connected with a screw conveyor 401 penetrating the length direction of the lifting cavity 4, and the lifting cavity 4 is provided with an air driving mechanism for separating the straw material from the screw conveyor 401 or the inner wall of the lifting cavity 4.
[0025] The use principle of the utility model is as follows: the straw enters the body 1 through the feeding cavity 2, and the straw is pulverized by the pulverizing cutter head 201 when the straw reaches the bottom of the feeding cavity 2. With the straw continuously entering the feeding cavity 2, the broken straw material is pushed into the sliding flow cavity 3, and the straw particles meeting the screening size of the screen 301 are discharged from the discharge port through the screen 301. The straw material not passing through the screen 301 enters the lifting cavity 4 along the downwardly inclined sliding flow cavity 3 and is lifted by the screw conveyor 401, so that the preliminarily pulverized straw material moves upward, and when reaching the overflow slot 5, the straw material enters the feeding cavity 2 again for pulverizing processing due to the action of gravity. By arranging the air driving mechanism in the lifting cavity 4, air flow is generated during the lifting work of the screw conveyor 401 to prevent the straw material with small particles or in the form of a sheet from being stuck between the lifting mechanism and the pipe wall, and the air flow of the air flow is used to assist the screw conveyor 401 in lifting the straw material with uneven particle size and light weight after pulverizing, so that the conveying and lifting effect of the lifting mechanism on the material can be improved.
[0026] The air driving mechanism includes a first fan 601 fixedly installed at the top end of the lifting cavity 4, and the first fan 601 has a blowing mode towards the inside of the lifting cavity 4 and a suction mode towards the outside of the lifting cavity 4.
[0027] When the first fan 601 blows air into the lifting cavity 4, the straw debris adhering to the inner wall of the lifting cavity 4 can be effectively blown away, and when the first fan 601 sucks air out of the lifting cavity 4, upward air flow is generated in the lifting cavity 4 to assist the upward lifting of the straw material.
[0028] The air driving mechanism includes a second fan 602 fixedly installed at the side edge of the bottom of the lifting cavity 4, and the second fan 602 has a blowing mode towards the screw conveyor 401.
[0029] The second fan 602 can effectively blow off the straw debris adhering between the auger 401 screw shaft and screw blade, reducing mechanical wear. At the same time, the second fan 602 can generate upward airflow to assist the upward lifting of the straw material, improving the lifting efficiency.
[0030] As a more preferred embodiment, the air driving mechanism includes a first fan 601 fixedly installed at the top end of the lifting chamber 4 and a second fan 602 fixedly installed at the bottom side of the lifting chamber 4. The first fan 601 has a blowing mode towards the inside of the lifting chamber 4 and a suction mode towards the outside of the lifting chamber 4. The second fan 602 has a blowing mode towards the auger 401.
[0031] As shown in Figure 1 As an embodiment, the machine body 1 is surface-mounted with a control unit 603 for controlling the working state of the air driving mechanism. The control unit 603 can control the airflow direction and intensity in the lifting chamber 4, and can be switched according to actual needs.
[0032] The first fan 601 and the second fan 602 can be simultaneously selected in blowing mode and airflow intensity, improving the flow speed of the airflow, and avoiding the accumulation of straw debris between the auger 401 screw shaft and screw blade, and between the lifting chamber 4 and the auger 401.
[0033] In order to achieve auxiliary lifting, the suction mode of the first fan 601 and the blowing mode of the second fan 602 can be used simultaneously, which can promote the straw material to be lifted to the upper part of the lifting chamber 4 faster to a certain extent.
[0034] The suction mode of the first fan 601 and the blowing mode of the second fan 602 can also be alternately selected and used. For example, after the suction mode of the first fan 601 is operated for a period of time, it is switched to the working state of the second fan 602, so as to avoid the continuous operation of the first fan 601 causing the smaller and lighter straw material to adhere to the air inlet end of the first fan 601, causing blockage, and ensuring the stability of the airflow in the lifting chamber 4.
[0035] Every time after being used for a period of time, the first fan 602 can be switched to blowing state to disperse the straw debris adhering to the inner wall of the lifting chamber 4.
[0036] More preferably, the bottom wall of the feeding chamber 2, the bottom wall of the lifting chamber 4 and the inclination of the screen 301 are the same, and they are in the same plane, so that the straw material entering the feeding chamber 2 can smoothly slide into the sliding chamber 3 and the lifting chamber 4 by gravity.
[0037] As an implementation manner, the pulverizing motor 202 for driving the pulverizing cutter 201 to rotate is embedded below the feeding cavity 2 in the machine body 1, and the transmission output end of the pulverizing motor 202 is fixedly connected with the pulverizing cutter 201. The lifting motor 402 for driving the auger 401 to rotate is embedded below the lifting cavity 4 in the machine body 1, and the transmission output end of the lifting motor 402 is fixedly connected with the auger 401.
[0038] The above is only the preferred embodiment of the present application, and does not limit the implementation range of the present application. It should be noted that, for ordinary technicians in the technical field, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should be covered within the protection scope of the present application.
Claims
1. A straw crusher using aerodynamic energy to assist in material lifting, comprising a machine body (1), characterized in that, The machine body (1) is provided with a feeding chamber (2), a sliding chamber (3), a lifting chamber (4), and an overflow trough (5); the lifting chamber (4) is inclined and vertically arranged; the bottom of the feeding chamber (2) and the bottom of the lifting chamber (4) are connected through the sliding chamber (3), the sliding chamber (3) is inclined and its lower end is located on one side of the lifting chamber (4); the upper part of the lifting chamber (4) is connected to the feeding chamber (2) through the overflow trough (5), the overflow trough (5) is inclined and its lower end is located on one side of the feeding chamber (2); A crushing disc (201) is installed at the bottom of the feeding chamber (2); a discharge port is opened on the bottom wall of the sliding chamber (3), and a screen (301) is installed at the discharge port; an auger (401) that runs through the length of the lifting chamber (4) is rotatably connected inside the lifting chamber (4); an air drive mechanism is installed inside the lifting chamber (4) to allow the straw material to detach from the auger (401) or the inner wall of the lifting chamber (4).
2. A straw crusher using air kinetic energy to assist in material lifting according to claim 1, characterized in that, The air drive mechanism includes a first fan (601) fixedly installed at the top of the lifting chamber (4), the first fan (601) having a blowing mode toward the inside of the lifting chamber (4) and a suction mode toward the outside of the lifting chamber (4).
3. A straw crusher using air kinetic energy to assist in material lifting according to claim 1, characterized in that, The air drive mechanism includes a second blower (602) fixedly installed on the bottom side of the lifting chamber (4), the second blower (602) having a blowing mode toward the auger (401).
4. A straw crusher using aerodynamic energy to assist in material lifting according to claim 1, characterized in that, The air drive mechanism includes a first fan (601) fixedly installed at the top of the lifting chamber (4) and a second fan (602) fixedly installed at the bottom side of the lifting chamber (4). The first fan (601) has a blowing mode toward the inside of the lifting chamber (4) and a suction mode toward the outside of the lifting chamber (4). The second fan (602) has a blowing mode toward the auger (401).
5. A straw crusher using aerodynamic energy-assisted material lifting as described in claim 1, characterized in that, The surface of the body (1) is equipped with a control unit (603) for controlling the working state of the air drive mechanism.
6. A straw crusher using aerodynamic energy-assisted material lifting as described in claim 1, characterized in that, The bottom wall of the feeding chamber (2), the bottom wall of the lifting chamber (4), and the screen (301) have the same degree of inclination, and the three are on the same plane.
7. A straw crusher using aerodynamic energy-assisted material lifting as described in claim 1, characterized in that, A crushing motor (202) for driving the crushing disc (201) to rotate is embedded in the lower part of the feeding chamber (2) in the machine body (1), and the transmission output end of the crushing motor (202) is fixedly connected to the crushing disc (201).
8. A straw crusher using aerodynamic energy-assisted material lifting as described in claim 1, characterized in that, A lifting motor (402) for driving the auger (401) to rotate is embedded in the lower part of the lifting chamber (4) in the body (1), and the transmission output end of the lifting motor (402) is fixedly connected to the auger (401).