Heating device for polyamide resin production

CN224221333UActive Publication Date: 2026-05-12CHONGQING HUAZHONG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING HUAZHONG NEW MATERIALS CO LTD
Filing Date
2025-04-22
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The electric heaters in existing heating devices used for polyamide resin production are difficult to disassemble and replace individually, resulting in high maintenance costs. Furthermore, materials can easily clog the guide tubes, affecting the smoothness of the conveying process.

Method used

The design incorporates positioning components, connection ports, slots, and baffle structures to facilitate the individual disassembly and installation of the heater; a vibrating motor and elastic ball structure are used to prevent material accumulation and blockage.

Benefits of technology

It enables convenient replacement of electric heaters, reduces maintenance costs, and improves the smoothness of the guide tube's conveying, reducing material blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating device for polyamide resin production, which comprises a base, a spiral conveyor and a support box are arranged on the base, a barrel is arranged on the support box, a feed pipe and a stirring motor are arranged on the barrel, a discharge pipe is arranged on one side of the barrel, an electric heater and a baffle are arranged in the support box, and a positioning component is arranged on the support box. A first guide pipe and a second guide pipe are arranged on one side of the spiral conveyor, a connecting opening and a clamping groove are formed in the two sides of the inner wall of the supporting box correspondingly, a vibration motor is arranged on the first guide pipe, a moving cavity is formed between the inner side and the outer side of the first guide pipe, and an elastic ball is arranged in the moving cavity. Through the arrangement of the positioning assembly, the connecting port, the clamping groove, the baffle, the vibration motor, the moving cavity and the elastic ball, the electric heater can be conveniently and independently replaced through the structure, then the later maintenance cost of the electric heater can be reduced, and due to the structure, materials are not prone to being accumulated in the pipe to cause blockage in the pipe.
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Description

Technical Field

[0001] This utility model relates to the field of heating device technology, specifically a heating device for polyamide resin production. Background Technology

[0002] Polyamide resin is a high-molecular-weight polymer composed of amide bonds. The amide groups in its molecular chain structure endow the material with excellent heat resistance, mechanical strength, and chemical stability. The production process of polyamide resin requires heating to maintain the high-temperature environment necessary for its polymerization reaction.

[0003] The existing technology has the following shortcomings: In the existing technology, the "Heating device for polyamide resin production" with application number 202021283551.0 "includes a base plate, a heating seat is fixedly connected to the top of the base plate, a groove is opened on the top of the heating seat, an electric heater is fixedly connected to the bottom of the inner wall of the groove, a box is fixedly connected to the top of the heating seat, a rotating rod is set on the top of the box, the rotating rod is fixedly connected to the output shaft of the first motor through a coupling, the first motor is fixedly installed on the outer side of the top of the box by bolts, and a stirring rack is fixedly connected to both sides of the rotating rod".

[0004] The aforementioned device, by setting up inclined plates, a first guide tube, and a second guide tube, can achieve repeated stirring of polyamide resin production materials, making the materials more evenly heated. However, once the electric heater of the aforementioned device is fixed on the heating base, it is usually difficult to disassemble it separately. If the electric heater is damaged later, it is usually necessary to replace the entire heating base on which the electric heater is installed, resulting in high maintenance costs. Furthermore, during the guiding and conveying process, due to the stickiness of the material itself, the material is prone to accumulate inside the tube, causing blockage and affecting the smoothness of material conveying through the guide tube. Utility Model Content

[0005] The purpose of this invention is to provide a heating device for polyamide resin production to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a heating device for polyamide resin production, comprising a base, a screw conveyor and a support box mounted on the base, a barrel mounted on the support box, a feed pipe and a stirring motor mounted on the barrel, a discharge pipe mounted on one side of the barrel, an electric heater and a baffle mounted inside the support box, a positioning component mounted on the support box, a first guide pipe and a second guide pipe mounted on one side of the screw conveyor, a connection port and a slot respectively opened on both sides of the inner wall of the support box, a vibration motor mounted on the first guide pipe, a moving cavity opened between the inner and outer sides of the first guide pipe, and an elastic ball mounted inside the moving cavity;

[0007] The positioning component includes a C-shaped frame, a fixing plate, a spring, a mounting groove, a mounting block, and a push rod. A C-shaped frame and a fixing plate are provided on one side of the support box. A spring is provided inside the C-shaped frame. Mounting grooves are provided on both sides of the inner wall of the C-shaped frame. A mounting block and a push rod are provided on the fixing plate.

[0008] As a preferred embodiment of this utility model, the barrel is fixedly installed on the top of the support box, a suitable sealing cap is installed on the discharge pipe, the electric heater is snapped into the support box and its top is in contact with the bottom of the barrel, and one side of the support box is open.

[0009] As a preferred technical solution of this utility model, the connection port, the slot and the baffle are adapted to each other. One end of the baffle passes through the connection port and is snapped into the slot, and one side of the baffle is in contact with the electric heater. One side of the fixing plate is in contact with the other end of the baffle.

[0010] As a preferred embodiment of this utility model, the C-shaped frame is fixedly installed on the support box on one side of the connection port, one end of the spring is fixedly installed on one side of the inner wall of the C-shaped frame, and one end of the fixing plate extends into the C-shaped frame and is fixedly installed on the other end of the spring.

[0011] As a preferred embodiment of this utility model, mounting blocks are fixedly installed at the top and bottom of the extended end of the fixed plate, the two sets of mounting grooves are respectively adapted to the two sets of mounting blocks, the two sets of mounting blocks are respectively snapped into the two sets of mounting grooves, and the push rod is fixedly installed on one side of the extended end of the fixed plate.

[0012] As a preferred embodiment of this utility model, the movable cavity is spherical and larger than the elastic ball, the elastic ball is placed inside the movable cavity and is made of elastic rubber, and the movable cavity and the elastic ball are arranged in several groups and the number of both is the same.

[0013] As a preferred embodiment of this utility model, the vibration motor is fixedly installed on one side of the first guide tube. The first guide tube and the second guide tube have the same structure, and both sets of vibration motors are electrically connected to the same external controller.

[0014] Compared with the prior art, the present invention provides a heating device for polyamide resin production, which has the following advantages:

[0015] 1. This heating device for polyamide resin production, by setting positioning components, connection ports, slots, and baffles, allows for the replacement of damaged heaters later. When a damaged heater needs to be replaced, the push rod is pushed so that the entire device is completely within the C-shaped frame. At the same time, the baffle is moved outward so that it disengages from the slots and the baffle in sequence, allowing the heater to be moved out from the opening on one side of the support box. This allows for the individual disassembly of the heater. The reverse operation allows for the installation of the heater. This facilitates the individual replacement of the heater and reduces the maintenance cost of the heater in the later stages.

[0016] 2. This heating device for polyamide resin production, by setting up a vibrating motor, a moving cavity, and an elastic ball, guides the material during the process of guiding and conveying it through the guide tube. When the vibrating motor is started, its own vibration can cause the inner wall of the guide tube to shake, which in turn can cause the elastic ball to bounce. The moving cavity is larger than the elastic ball, which can provide sufficient space for the elastic ball to bounce. The bounce of the elastic ball can improve the shaking effect of the inner wall of the guide tube, and the material is less likely to accumulate in the tube and cause blockage. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the support box structure after the baffle of this utility model has been removed;

[0019] Figure 3 This is a schematic diagram of the fixing plate structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the first guide tube of this utility model.

[0021] In the diagram: 1. Base; 2. Barrel body; 3. Screw conveyor; 4. Feed pipe; 5. Agitator motor; 6. Discharge pipe; 7. Support box; 8. Heater; 9. Positioning assembly; 901. C-frame; 902. Fixing plate; 903. Spring; 904. Mounting groove; 905. Mounting block; 906. Push rod; 10. First guide tube; 11. Second guide tube; 12. Connection port; 13. Slot; 14. Baffle; 15. Vibration motor; 16. Moving cavity; 17. Elastic ball. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4In this embodiment: a heating device for polyamide resin production includes a base 1, a screw conveyor 3 and a support box 7 on the base 1, a barrel 2 on the support box 7, a feed pipe 4 and a stirring motor 5 on the barrel 2, the stirring motor 5 can facilitate the rotation of the stirring rod inside the barrel 2, a discharge pipe 6 is provided on one side of the barrel 2, an electric heater 8 and a baffle 14 are provided inside the support box 7, a positioning component 9 is provided on the support box 7, a first guide pipe 10 and a second guide pipe 11 are provided on one side of the screw conveyor 3, the first guide pipe 10 and the second guide pipe 11 can facilitate the conveying of materials between the barrel 2 and the screw conveyor 3, a connection port 12 and a slot 13 are respectively opened on both sides of the inner wall of the support box 7, a vibration motor 15 is provided on the first guide pipe 10, a moving cavity 16 is opened between the inner and outer sides of the first guide pipe 10, and an elastic ball 17 is provided inside the moving cavity 16;

[0024] The positioning component 9 includes a C-shaped frame 901, a fixing plate 902, a spring 903, a mounting groove 904, a mounting block 905, and a push rod 906. The support box 7 has a C-shaped frame 901 and a fixing plate 902 on one side. The fixing plate 902 can limit and fix the baffle 14. The spring 903 is installed inside the C-shaped frame 901. Mounting grooves 904 are opened on both sides of the inner wall of the C-shaped frame 901. The fixing plate 902 has a mounting block 905 and a push rod 906. The movement of the fixing plate 902 can be controlled by the push rod 906.

[0025] In this embodiment, the barrel 2 is fixedly installed on the top of the support box 7, a suitable sealing cap is installed on the discharge pipe 6, the electric heater 8 is snapped into the support box 7 and its top is in contact with the bottom of the barrel 2, and one side of the support box 7 is open.

[0026] Specifically, the support box 7 facilitates the installation of the electric heater 8 and provides support for the barrel 2.

[0027] In this embodiment, the connection port 12, the slot 13 and the baffle 14 are adapted to each other. One end of the baffle 14 passes through the connection port 12 and is snapped into the slot 13. One side of the baffle 14 is in contact with the heater 8, and one side of the fixing plate 902 is in contact with the other end of the baffle 14.

[0028] Specifically, the baffle 14 can limit and fix the electric heater 8;

[0029] In this embodiment, the C-shaped frame 901 is fixedly installed on the support box 7 on one side of the connection port 12, one end of the spring 903 is fixedly installed on one side of the inner wall of the C-shaped frame 901, and one end of the fixing plate 902 extends into the C-shaped frame 901 and is fixedly installed on the other end of the spring 903.

[0030] Specifically, the C-frame 901 facilitates the installation of the fixing plate 902;

[0031] In this embodiment, mounting blocks 905 are fixedly installed at the top and bottom of the extended end of the fixed plate 902. Two sets of mounting grooves 904 are respectively adapted to the two sets of mounting blocks 905. The two sets of mounting blocks 905 are respectively snapped into the two sets of mounting grooves 904. The push rod 906 is fixedly installed on one side of the extended end of the fixed plate 902.

[0032] Specifically, the mounting block 905 combined with the mounting groove 904 facilitates the movable installation of the fixing plate 902 and prevents the fixing plate 902 from detaching from the C-frame 901;

[0033] In this embodiment, the movable cavity 16 is spherical and larger than the elastic ball 17. The elastic ball 17 is placed inside the movable cavity 16 and is made of elastic rubber. The movable cavity 16 and the elastic ball 17 are provided in several sets and the number of both is the same.

[0034] Specifically, the movable cavity 16 can provide sufficient bounce space for the elastic ball 17;

[0035] In this embodiment, the vibration motor 15 is fixedly installed on one side of the first guide tube 10. The first guide tube 10 and the second guide tube 11 have the same structure. Both sets of vibration motors 15 are electrically connected to the same external controller.

[0036] Specifically, the vibration of the vibration motor 15 itself can cause the inner walls of the first guide tube 10 and the second guide tube 11 to vibrate.

[0037] The working principle and usage process of this utility model are as follows: The operator first checks whether the relevant components are installed in the correct position. The polyamide resin production material is conveyed into the barrel 2 through the feed pipe 4. The electric heater 8 can heat the bottom of the barrel 2, thereby heating the polyamide resin production material in the barrel 2. The stirring motor 5 can drive the stirring rod in the barrel 2 to rotate. The stirring rod can stir the material to make the material heat more evenly. The first guide pipe 10 can convey the stirred and heated material into the screw conveyor 3. The screw conveyor 3 can convey the material back into the barrel 2 through the second guide pipe 11, thereby realizing repeated stirring of the material and making the material heat more evenly.

[0038] When the damaged heater 8 needs to be replaced later, push the push rod 906 so that it is completely inside the C-shaped frame 901. At the same time, move the baffle 14 outward so that the baffle 14 disengages from the slot 13 and the baffle 14 in sequence. The heater 8 can be moved out from the opening on one side of the support box 7 to complete the individual disassembly of the heater 8. The above operation is reversed to complete the installation of the heater 8. This makes it convenient to replace the heater 8 individually without replacing the support box 7 (heating base of the heater 8) together, thereby reducing the maintenance cost of the heater 8 in the later stage.

[0039] Furthermore, during the material guiding and conveying process of the first guide tube 10 and the second guide tube 11, two sets of vibration motors 15 are started. The vibration of the vibration motor 15 itself can drive the inner wall of the first guide tube 10 and the second guide tube 11 to vibrate, which in turn can drive the elastic ball 17 to bounce. The moving cavity 16 is larger than the elastic ball 17, which can provide sufficient bouncing space for the elastic ball 17. The bouncing of the elastic ball 17 can improve the vibration effect of the inner wall of the guide tube, and the material is not easy to accumulate in the tube and cause blockage.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A heating device for polyamide resin production, comprising a base (1), wherein a screw conveyor (3) and a support box (7) are disposed on the base (1), a barrel (2) is disposed on the support box (7), a feed pipe (4) and a stirring motor (5) are disposed on the barrel (2), and a discharge pipe (6) is disposed on one side of the barrel (2), characterized in that: The support box (7) is equipped with an electric heater (8) and a baffle (14). The support box (7) is equipped with a positioning component (9). The screw conveyor (3) is equipped with a first guide tube (10) and a second guide tube (11) on one side. The inner wall of the support box (7) is provided with a connection port (12) and a slot (13) on both sides respectively. The first guide tube (10) is equipped with a vibration motor (15). A moving cavity (16) is provided between the inner and outer sides of the first guide tube (10). An elastic ball (17) is provided in the moving cavity (16). The positioning component (9) includes a C-shaped frame (901), a fixing plate (902), a spring (903), a mounting groove (904), a mounting block (905), and a push rod (906). The support box (7) is provided with a C-shaped frame (901) and a fixing plate (902) on one side. A spring (903) is provided inside the C-shaped frame (901). Mounting grooves (904) are provided on both sides of the inner wall of the C-shaped frame (901). The fixing plate (902) is provided with a mounting block (905) and a push rod (906).

2. The heating device for polyamide resin production according to claim 1, characterized in that: The barrel (2) is fixedly installed on the top of the support box (7), and a suitable sealing cap is installed on the discharge pipe (6). The electric heater (8) is snapped into the support box (7) and its top is in contact with the bottom of the barrel (2). One side of the support box (7) is open.

3. The heating device for polyamide resin production according to claim 1, characterized in that: The connection port (12), the slot (13) and the baffle (14) are adapted to each other. One end of the baffle (14) passes through the connection port (12) and is snapped into the slot (13). One side of the baffle (14) is in contact with the electric heater (8). One side of the fixing plate (902) is in contact with the other end of the baffle (14).

4. The heating device for polyamide resin production according to claim 1, characterized in that: The C-shaped frame (901) is fixedly installed on the support box (7) on one side of the connection port (12). One end of the spring (903) is fixedly installed on one side of the inner wall of the C-shaped frame (901). One end of the fixing plate (902) extends into the C-shaped frame (901) and is fixedly installed on the other end of the spring (903).

5. The heating device for polyamide resin production according to claim 1, characterized in that: Mounting blocks (905) are fixedly installed at the top and bottom of the extended end of the fixed plate (902). The two sets of mounting grooves (904) are respectively adapted to the two sets of mounting blocks (905). The two sets of mounting blocks (905) are respectively snapped into the two sets of mounting grooves (904). The push rod (906) is fixedly installed on one side of the extended end of the fixed plate (902).

6. The heating device for polyamide resin production according to claim 1, characterized in that: The movable cavity (16) is spherical and larger than the elastic ball (17). The elastic ball (17) is placed inside the movable cavity (16) and is made of elastic rubber. The movable cavity (16) and the elastic ball (17) are provided in several sets, and the number of the two is the same.

7. The heating device for polyamide resin production according to claim 1, characterized in that: The vibration motor (15) is fixedly installed on one side of the first guide tube (10). The first guide tube (10) and the second guide tube (11) have the same structure. Both sets of vibration motors (15) are electrically connected to the same external controller.