Curtain wall aluminum veneer spraying conveying line hanging plate device

Abstract

The utility model relates to a curtain wall aluminum veneer spraying conveying line hanging plate device, and belongs to the technical field of curtain wall aluminum veneer production, the curtain wall aluminum veneer spraying conveying line hanging plate device comprises a rectangular aluminum veneer storage box and a pair of rails horizontally arranged along a hanging conveying chain of a conveying line, and rail wheels rolling along the rails are arranged at the bottom of the aluminum veneer storage box; first hydraulic push rods are arranged on the four faces of the outer side of the aluminum veneer storage box correspondingly, the push rod positions of the first hydraulic push rods penetrate through the aluminum veneer storage box, and push plates which are located in the aluminum veneer storage box and are perpendicular to the aluminum veneer storage box are fixed to the push rod positions of the first hydraulic push rods. A supporting frame is arranged on the side face of the aluminum veneer storage box. According to the plate hanging device of the curtain wall aluminum veneer spraying conveying line, hanging of aluminum veneers is achieved, the stored aluminum veneers are sequentially hung on the hooks on the hanging conveying chain through rolling of the rail wheels, and compared with the prior art, the plate hanging efficiency is improved, the labor intensity is reduced, and the safety risk is reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum panel production technology for curtain walls, specifically a hanging device for an aluminum panel spraying and conveying line. Background Technology

[0002] Aluminum single-panel curtain walls are a new type of curtain wall material made of high-quality aluminum alloy sheets as the base material, formed by CNC bending and other technologies, and coated with decorative paint.

[0003] After the aluminum panels for curtain walls are produced, shaped, cleaned, and dried, they are manually hung on hooks on the conveyor chain of the conveyor line for conveying, spraying, and drying. Therefore, when hanging the panels, it is necessary to manually lift the aluminum panels so that the mounting holes on the corner brackets are hooked onto the hooks. This is labor-intensive, inefficient, and poses certain safety risks. Therefore, we propose a panel hanging device for the aluminum panel spraying conveyor line to solve this technical defect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a hanging plate device for a curtain wall aluminum single panel spraying conveyor line.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hanging plate device for a curtain wall aluminum single panel spraying conveyor line, comprising a rectangular aluminum single panel storage box and a pair of tracks horizontally arranged along the suspended conveyor chain of the conveyor line. The bottom of the aluminum single panel storage box is provided with track wheels that roll along the tracks. Hydraulic push rods are provided on all four sides of the outer side of the aluminum single panel storage box. The push rods of the hydraulic push rods penetrate through the aluminum single panel storage box and are fixed with push plates located inside the aluminum single panel storage box and perpendicular to the aluminum single panel storage box.

[0006] The aluminum panel storage box has a support frame on its side, and an electric guide rail at the upper end of the support frame. The electric guide rail is horizontal to the aluminum panel storage box and is located directly above the aluminum panel storage box. The lower end of the electric guide rail has a hydraulic push rod 2. The push rod of the hydraulic push rod 2 has a hollow disc seat. The lower end of the hollow disc seat has multiple suction cups connected in a ring at equal intervals.

[0007] An air extraction and exhaust assembly is provided between the support frame and the suction cup to create negative pressure and exhaust air.

[0008] Using the above technical solution, after stacking aluminum panels in the aluminum panel storage box, the push plate is moved by the first hydraulic push rod to center and limit the aluminum panel storage box within the box, achieving a centered and aligned stacking of the aluminum panels. The track is horizontally set along the suspended conveyor chain of the conveyor line, facilitating the movement of the track wheels and the aluminum panel storage box along the track. In conjunction with the second hydraulic push rod, the suction cups on the hollow disc seat move up and down, adhering to the stored aluminum panels. Then, the exhaust and degassing components extract air to adsorb the aluminum panels. After adsorption, the hydraulic push rod two drives the adsorbed aluminum panel to move upward, and in conjunction with the electric guide rail, drives the aluminum panel to move laterally, so that the mounting holes of the corner brackets on the aluminum panel are above the hooks of the suspended conveyor chain. At the same time, the hydraulic push rod two drives the adsorbed aluminum panel to move downward, so that the mounting holes of the corner brackets on the aluminum panel are passed through by the hooks. At this time, the exhaust and degassing components exhaust the air, and the suction cup separates from the aluminum panel, thus realizing the hanging of the aluminum panel. By the rolling of the track wheel along the track, the stored aluminum panels are hung on the hooks on the suspended conveyor chain in sequence.

[0009] As a preferred technical solution of this utility model, the bottom wall of the aluminum single-panel storage box is provided with a limiting groove for the push plate to slide linearly, and the limiting groove is cross-shaped.

[0010] The four push plates are respectively located in the middle of the four sides of the inner wall of the aluminum panel storage box.

[0011] By adopting the above technical solution, the limiting slide allows the push plate to move linearly, thereby improving the stability of the push plate's movement.

[0012] As a preferred embodiment of this utility model, the upper surface of the pusher plate is higher than the upper surface of the aluminum single-panel storage box.

[0013] The above technical solution ensures the limiting height of the stored aluminum panels.

[0014] As a preferred embodiment of this utility model, the exhaust assembly includes an exhaust vacuum pump located on the outside of the support frame, and a flexible hose is connected between the exhaust port of the exhaust vacuum pump and the hollow disc base.

[0015] Using the above technical solution, the vacuum pump operates, and by utilizing the interconnection between the vacuum pump, hose, hollow disc base and suction cup, a vacuum treatment is performed at the bonding area after the suction cup is attached to the surface of the aluminum panel, ensuring that the suction cup adsorbs the aluminum panel.

[0016] As a preferred embodiment of the present invention, the exhaust assembly further includes an automatic exhaust valve connected to the upper end of the hollow disc base.

[0017] Using the above technical solution, the automatic exhaust valve opens to release air, and the suction cup separates from the adsorbed aluminum panel.

[0018] As a preferred embodiment of this utility model, the upper side of the support frame is provided with an L-shaped rod, and the other end of the L-shaped rod is provided with a buffer ball.

[0019] By adopting the above technical solution, the aluminum panel is separated from the plate and hung on the hook. The aluminum panel changes from a horizontal position to a vertical position. Under the action of inertia, the aluminum panel swings and contacts the buffer ball on the L-shaped rod, thereby achieving buffering and stabilizing of the aluminum panel and avoiding impact damage.

[0020] As a preferred embodiment of this invention, the buffer ball is a sponge ball, but is not limited to sponge balls.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] 1. The aluminum panel spraying and conveying line hanging device for this curtain wall utilizes a hydraulic push rod to move a push plate after the aluminum panels are stacked and placed inside the aluminum panel storage box. This centering and aligning of the aluminum panels within the storage box ensures proper stacking and alignment. The track is horizontally positioned along the suspended conveyor chain of the conveyor line, facilitating the movement of the track wheels and the storage box. Simultaneously, a hydraulic push rod moves the suction cups on the hollow disc seat up and down, bringing them into contact with the stored aluminum panels. The exhaust and degassing assembly then extracts air to adsorb the aluminum panels. After adsorption, the hydraulic push rod moves the suction cups on the storage box up and down. The aluminum panels adsorbed by the motor move upwards, and the electric guide rail drives the aluminum panels to move laterally. This movement positions the mounting holes of the corner brackets on the aluminum panels above the hooks on the suspended conveyor chain. Simultaneously, the hydraulic push rod moves the adsorbed aluminum panels downwards, allowing the hooks to pass through the mounting holes of the corner brackets. At this point, the exhaust assembly releases air, and the suction cups separate from the aluminum panels, thus enabling the aluminum panels to be hung. By moving along the track using the rolling wheels, the stored aluminum panels are sequentially hung on the hooks on the suspended conveyor chain. Compared to existing technologies, this method improves the efficiency of hanging panels, reduces labor intensity, and lowers safety risks.

[0023] 2. The aluminum panel hanging device of this curtain wall aluminum panel spraying and conveying line separates the aluminum panel from the tray and hangs it on the hook. The aluminum panel changes from a horizontal position to a vertical position. Under the action of inertia, the aluminum panel swings and contacts the buffer ball on the L-shaped rod, realizing the buffer and stability of the aluminum panel, avoiding impact damage, and effectively realizing the protection of the hanging panel. Attached Figure Description

[0024] Figure 1 This is a perspective view of the present utility model;

[0025] Figure 2 This is a side perspective view of the present invention;

[0026] Figure 3This is a side view of the present invention;

[0027] Figure 4 This is a partial sectional perspective view of the present invention;

[0028] Figure 5 This utility model Figure 4 Top view.

[0029] In the diagram: 1. Aluminum single-panel storage box; 2. Track; 3. Track wheel; 4. Hydraulic push rod one; 5. Push plate; 6. Limiting slide groove; 7. Support frame; 8. Electric guide rail; 9. Hydraulic push rod two; 10. Hollow disc seat; 11. Suction cup; 12. Vacuum pump; 13. Hoses; 14. Automatic exhaust valve; 15. L-shaped rod; 16. Buffer ball. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1 to 5 The curtain wall aluminum single panel spraying conveyor hanging device in this embodiment mainly includes aluminum single panel storage box 1, track 2, track wheel 3, hydraulic push rod 1 4, push plate 5, support frame 7, electric guide rail 8, hydraulic push rod 2 9, hollow disc seat 10, suction cup 11, exhaust assembly and other components.

[0032] The aluminum single-panel storage box 1 is rectangular and made of high-strength aluminum alloy material, which has good stability and corrosion resistance. The bottom of the storage box is equipped with track wheels 3. The track wheels 3 roll along the track 2 which is horizontally set along the suspended conveyor chain of the conveyor line. The outside of the track 2 is not separated from the track 2. The track 2 is made of I-beam steel to ensure the stable movement of the track wheels 3.

[0033] The aluminum panel storage box 1 has hydraulic push rods 4 bolted to all four sides of its outer side. The hydraulic push rods 4 are made of high-strength alloy steel and have good thrust and stability. The push rod of the hydraulic push rod 4 extends into the interior of the aluminum panel storage box 1 and is fixed with push plates 5. The push plates 5 are made of high-strength plastic and have a smooth surface to reduce friction with the aluminum panels. The bottom wall of the aluminum panel storage box 1 has a limiting groove 6 for the push plates 5 to slide linearly. The limiting groove 6 is cross-shaped to ensure the stable movement of the push plates 5. The four push plates 5 are located in the middle of the four sides of the inner wall of the aluminum panel storage box 1. The upper surface of the push plates 5 is higher than the upper surface of the aluminum panel storage box 1 to ensure effective limiting and centered stacking of the aluminum panels.

[0034] A support frame 7 is bolted to the right side of the aluminum panel storage box 1. The support frame 7 is made of high-strength steel and has good stability and support capacity. An electric guide rail 8 is bolted to the upper surface of the support frame 7. The electric guide rail 8 is made of high-precision guide rail to ensure smooth movement. The electric guide rail 8 is horizontal to the aluminum panel storage box 1 and is located directly above the storage box. A hydraulic push rod 9 is bolted to the guide rail groove at the lower end of the electric guide rail 8. The hydraulic push rod 9 is made of high-strength alloy steel and has good thrust and stability.

[0035] A hollow disc seat 10 is fixed at the push rod of the hydraulic push rod 2 9. The hollow disc seat 10 is made of high-strength plastic material and has an internal cavity for air extraction and exhaust. Multiple suction cups 11 are connected at equal intervals in a ring at the lower end of the hollow disc seat 10. The suction cups 11 are made of high-elasticity rubber material and have good adsorption performance and sealing performance.

[0036] An air extraction and exhaust assembly is provided between the support frame 7 and the suction cup 11 to create negative pressure and exhaust air.

[0037] The exhaust assembly includes a vacuum pump 12 fixed to the right side of the support frame 7 by bolts and an automatic exhaust valve 14 connected to the upper surface of the hollow disc base 10. The vacuum pump 12 is a high-efficiency vacuum pump, and a hose 13 is connected between the exhaust port and the hollow disc base 10. The automatic exhaust valve 14 is a high-precision solenoid valve used to control the exhaust process.

[0038] The upper left side of the support frame 7 has an L-shaped rod 15 in the middle. The other end of the L-shaped rod 15 is equipped with a buffer ball 16. The buffer ball 16 is made of sponge material, or other alternative buffer materials. It has good buffering performance and prevents the aluminum panel from being damaged by impact during the hanging process.

[0039] The equipment works by stacking aluminum panels in the aluminum panel storage box 1, and using hydraulic push rod 4 to push the push plate 5 along the limiting slide groove 6 to center and limit the aluminum panels in the storage box, thus achieving the centered stacking and alignment of the aluminum panels.

[0040] Adsorption process: The aluminum panel storage box 1 moves along the track 2 to the side of the hanging conveyor chain hook of the conveyor line. The hydraulic push rod 2 9 drives the hollow disc seat 10 and the suction cup 11 to move down, so that the suction cup 11 is in contact with the surface of the aluminum panel. The vacuum pump 12 draws air from the inside of the hollow disc seat 10 and the suction cup 11 through the hose 13 to form a negative pressure and adsorb the aluminum panel.

[0041] Hanging process: After adsorption is completed, hydraulic push rod 29 drives the adsorbed aluminum panel to move upward, and electric guide rail 8 drives the aluminum panel to move laterally, so that the mounting hole of the corner bracket on the aluminum panel is above the hook of the suspension conveyor chain. Hydraulic push rod 29 drives the adsorbed aluminum panel to move downward, so that the mounting hole is passed through by the hook. Automatic exhaust valve 14 opens, and exhaust causes suction cup 11 to separate from aluminum panel, completing the hanging process. The aluminum panel changes from a horizontal setting to a vertical state. Under the action of inertia, the aluminum panel swings and contacts the buffer ball 16 on L-shaped rod 15, realizing the buffering and stabilization of the aluminum panel and avoiding impact damage.

[0042] The aluminum panels are continuously hung on the conveyor chain. The track wheel 3 rolls along the track 2, and the aluminum panel storage box 1 moves along the track, sequentially hanging the stored aluminum panels on the hooks on the conveyor chain.

[0043] Technological advantages and efficient installation: Through the coordinated work of hydraulic push rods, electric guide rails and suction cups, the automatic adsorption and installation of aluminum panels are achieved, which significantly improves installation efficiency and reduces labor intensity.

[0044] Stable and reliable: The design of the limiting slide and push plate ensures that the aluminum panel is stably centered in the storage box, and the efficient adsorption of the suction cup and exhaust assembly ensures the stability of the hanging process.

[0045] Safety protection: The buffer balls effectively prevent impact damage to the aluminum panels during installation, improving the safety of the equipment.

[0046] Intelligent control system, controller: uses PLC or microcontroller as the core controller, with high reliability and powerful control functions.

[0047] In summary, this aluminum panel spraying and conveying line hanging device significantly improves production efficiency, reduces labor intensity and safety risks through automated aluminum panel adsorption and hanging functions. The stability and reliability of the equipment are effectively guaranteed, making it suitable for large-scale production of aluminum panels for curtain walls. With reasonable structural design, material selection and intelligent expansion, this device has broad application prospects in modern aluminum panel production for curtain walls.

[0048] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hanging device for a curtain wall aluminum single-panel spraying conveyor line, comprising a rectangular aluminum single-panel storage box and a pair of tracks horizontally arranged along the suspended conveyor chain of the conveyor line, characterized in that, The bottom of the aluminum panel storage box is provided with track wheels that roll along the track. The four sides of the outer side of the aluminum panel storage box are provided with hydraulic push rods. The push rods of the hydraulic push rods penetrate the aluminum panel storage box and are fixed with push plates located inside the aluminum panel storage box and perpendicular to the aluminum panel storage box. The aluminum panel storage box has a support frame on its side, and an electric guide rail at the upper end of the support frame. The electric guide rail is horizontal to the aluminum panel storage box and is located directly above the aluminum panel storage box. The lower end of the electric guide rail has a hydraulic push rod 2. The push rod of the hydraulic push rod 2 has a hollow disc seat. The lower end of the hollow disc seat has multiple suction cups connected in a ring at equal intervals. An air extraction and exhaust assembly is provided between the support frame and the suction cup to create negative pressure and exhaust air.

2. The hanging plate device for the aluminum single-panel spraying conveyor line of the curtain wall according to claim 1, characterized in that: The bottom wall of the aluminum single-panel storage box is provided with a limiting groove for the push plate to slide linearly, and the limiting groove is cross-shaped. The four push plates are located in the middle of the four sides of the inner wall of the aluminum single-panel storage box.

3. The hanging plate device for the aluminum single-panel spraying conveyor line of the curtain wall according to claim 1, characterized in that: The upper surface of the pusher plate is higher than the upper surface of the aluminum single-panel storage box.

4. The hanging plate device for the aluminum single-panel spraying conveyor line of the curtain wall according to claim 1, characterized in that: The exhaust assembly includes an exhaust vacuum pump located on the outside of the support frame, and a flexible hose is connected between the exhaust port of the exhaust vacuum pump and the hollow disc base.

5. The hanging plate device for the aluminum single-panel spraying conveyor line of the curtain wall according to claim 1, characterized in that: The exhaust assembly also includes an automatic exhaust valve connected to the upper end of the hollow disc base.

6. The hanging plate device for the aluminum single-panel spraying conveyor line of a curtain wall according to claim 1, characterized in that: The upper side of the support frame is provided with an L-shaped rod, and the other end of the L-shaped rod is provided with a buffer ball.

7. The hanging plate device for the aluminum single-panel spraying conveyor line of a curtain wall according to claim 6, characterized in that: The buffer ball is a sponge ball, but is not limited to sponge balls.

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