Gear part cleaning device

Abstract

The utility model relates to the technical field of gear piece machining, and particularly discloses a gear piece cleaning device which comprises a water supply mechanism, a cleaning mechanism assembled on the top of the water supply mechanism and a conveying mechanism assembled in the cleaning mechanism. The water supply mechanism comprises a water storage tank, and a water storage chamber and a collection chamber are formed in the water storage tank; the cleaning mechanism comprises a cleaning box fixedly mounted at the top of the water storage tank, a cleaning cover is mounted in the cleaning box through vibration springs, and cleaning brushes and nozzles are uniformly distributed on the inner wall of the cleaning cover; the conveying mechanism comprises a conveying frame installed on the cleaning cover and the cleaning box in a penetrating mode. According to the gear cleaning device, a plurality of gear pieces can be sequentially arranged on the conveying belt in a sleeving mode to be conveyed, the cleaning brushes and the spray heads conduct wrapping type cleaning on the gears, impurities in tooth grooves can be fully brushed away, and the cleaning effect is improved.

Description

Technical Field

[0001] This utility model belongs to the field of gear processing technology, and specifically relates to a gear cleaning device. Background Technology

[0002] As a core component of mechanical transmission systems, gears are widely used in various industrial equipment, such as automotive transmissions, wind turbine gearboxes, and industrial robot joints. During their processing, cutting, grinding, and other processes leave behind a large amount of cutting fluid, lubricating oil, and metal particles. If cleaning is not thorough, it can lead to decreased assembly accuracy, increased operating noise, accelerated wear, and even transmission system failure. As the manufacturing industry develops towards precision and efficiency, the requirements for the cleaning quality of gears are increasing, and traditional cleaning methods can no longer meet the needs of modern industry.

[0003] However, traditional cleaning methods usually involve manual brushing or single-station soaking cleaning, which requires operation on a piece-by-piece basis. This is time-consuming and labor-intensive, and cannot adapt to the pace of batch processing, causing many problems for gear cleaning. To address these issues, the applicant proposes a gear cleaning device. Utility Model Content

[0004] The purpose of this invention is to provide a gear cleaning device that can continuously convey multiple gear parts by means of a conveyor. By using an enveloping cleaning method, the tooth grooves of the gears can be thoroughly cleaned, improving the cleaning effect. It effectively avoids the need for manual brushing or single-station soaking cleaning that requires operation on each piece individually, saving time and labor. It can adapt to the batch processing rhythm and brings more convenience to the gear cleaning process.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A gear cleaning device, comprising:

[0007] A water supply mechanism and a cleaning mechanism mounted on top of the water supply mechanism, and a conveying mechanism mounted inside the cleaning mechanism;

[0008] The water supply mechanism includes a water storage tank, and the water storage tank has a water storage chamber and a collection chamber inside.

[0009] The cleaning mechanism includes a cleaning box fixedly installed on the top of the water storage tank. Inside the cleaning box, a cleaning cover is installed via a vibration spring. Cleaning brushes and nozzles are evenly distributed on the inner wall of the cleaning cover.

[0010] The conveying mechanism includes a conveyor frame that runs through the cleaning hood and the cleaning box. A conveyor belt is installed around the periphery of the conveyor frame via an electric rotary drive. The surface of the conveyor belt is arc-shaped.

[0011] Preferably, a water pump is fixedly installed on the top of the water storage tank, and a delivery pipe connects the water pump to the cleaning hood.

[0012] Preferably, the top of the water storage tank is provided with a water guide hole that communicates with the collection chamber, and the water guide hole and the cleaning tank are interconnected.

[0013] Preferably, the top of the water storage tank has a water inlet corresponding to the water storage chamber, and the front end of the water storage tank has a drain outlet corresponding to the collection chamber.

[0014] Preferably, the front end of the cleaning box is provided with an observation window, and the two sides of the cleaning box are provided with openings for the conveying mechanism to pass through. Rubber curtains arranged in a ring array are fixedly installed on the inner wall of the openings.

[0015] Preferably, the conveyor frame is fixedly installed on one side of the cleaning tank by a fixing frame, and a collection box is placed between the fixing frames.

[0016] Preferably, a movable plate is slidably installed inside the conveyor frame, a support spring is fixedly installed between the movable plate and the conveyor frame, and a support wheel corresponding to the conveyor belt is rotatably installed on the top of the movable plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] (1) This utility model is equipped with a conveying mechanism and a cleaning mechanism that work together. By sequentially placing multiple gear parts on the conveyor belt, the gear parts can be driven to be conveyed and pass through the cleaning hood. During the movement of the gear parts, the cleaning brush and nozzle can perform a wrapping cleaning of the gears, which can easily and thoroughly clean the impurities in the gear grooves, improve the cleaning effect, and effectively avoid the need for manual brushing or single-station soaking cleaning, which requires operation of each piece. It saves time and effort, can adapt to the batch processing rhythm, and brings more convenience to the cleaning and processing of gears.

[0019] (2) The cleaning cover of this utility model is suspended inside the cleaning box. It can utilize the vibration force generated during the operation of the whole device. The cleaning cover can be vibrated in multiple directions by the vibration spring. The cleaning brush and nozzle can vibrate and brush the gear parts, which can easily clean the stubborn stains on the surface of the gear parts and enhance the cleaning effect. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0022] Figure 3 This is a cross-sectional view of the cleaning box of this utility model;

[0023] Figure 4 This is a cross-sectional view of the cleaning cover of this utility model;

[0024] Figure 5 This is a schematic diagram of the conveying mechanism structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the internal structure of the conveyor frame of this utility model;

[0026] Figure 7 This is a cross-sectional view of the water storage tank of this utility model;

[0027] In the diagram: 1. Cleaning mechanism; 11. Cleaning tank; 12. Observation window; 13. Cleaning hood; 14. Vibration spring; 15. Opening; 16. Rubber curtain; 17. Cleaning brush; 18. Nozzle; 2. Conveying mechanism; 21. Fixing frame; 22. Collection box; 23. Conveying frame; 24. Electric rotating wheel; 25. Conveyor belt; 26. Movable plate; 27. Support wheel; 28. Support spring; 3. Water supply mechanism; 31. Water storage tank; 32. Water inlet; 33. Drain outlet; 34. Water pump; 35. Delivery pipe; 36. Water storage chamber; 37. Collection chamber; 38. Water guide hole. Detailed Implementation

[0028] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Example 1:

[0032] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, a gear cleaning device includes:

[0033] Water supply mechanism 3 and cleaning mechanism 1 mounted on top of water supply mechanism 3, and conveying mechanism 2 mounted inside cleaning mechanism 1;

[0034] The water supply system 3 includes a water storage tank 31, and the water storage tank 31 has a water storage chamber 36 and a collection chamber 37 respectively inside;

[0035] The cleaning mechanism 1 includes a cleaning box 11 fixedly installed on the top of the water storage tank 31. A cleaning cover 13 is installed inside the cleaning box 11 via a vibration spring 14. Cleaning brushes 17 and nozzles 18 are evenly distributed on the inner wall of the cleaning cover 13.

[0036] The conveying mechanism 2 includes a conveyor frame 23 that runs through the cleaning hood 13 and the cleaning box 11. A conveyor belt 25 is installed around the periphery of the conveyor frame 23 via an electric rotating wheel 24. The surface of the conveyor belt 25 is arc-shaped.

[0037] As can be seen from the above, when using the gears, multiple gear components are sequentially placed on the conveyor belt 25. The gravity of the gear components allows the conveyor belt 25 to support the top of the inner ring of the gear components, leaving the bottom of the inner ring suspended. The arc shape of the surface of the conveyor belt 25 allows it to easily fit against the inner ring surface of the gear components, increasing the contact area. This facilitates the conveying operation of the gear components by the conveyor belt 25. By conveying the gear components into the cleaning hood 13, the cleaning brush 17 and the nozzle 18 can wrap around the gear components. The movement of the gear components allows the cleaning brush 17 to thoroughly clean the tooth grooves, and the nozzle 18 can spray cleaning fluid to rinse the gear components.

[0038] By continuously conveying the gear components, the cleaned gear components can be moved to the other end of the conveyor mechanism 2. By making the conveyor belt 25 rotate in the opposite direction, the gear components can be easily driven to move back and forth, which can facilitate the secondary cleaning operation of the gear components, effectively improving the cleaning effect. It avoids the need for manual brushing or single-station soaking cleaning, which requires operation on each piece. It saves time and effort, can adapt to the batch processing rhythm, and brings more convenience to the cleaning and processing of gears.

[0039] During the cleaning process of the gear parts by the cleaning hood 13, the vibration force generated during the operation of the whole device can be used to make the cleaning hood 13 vibrate in multiple directions through the elastic action of the vibration spring 14. This allows the cleaning brush 17 and the nozzle 18 to vibrate and brush the gear parts, which can easily clean the stubborn stains on the surface of the gear parts and enhance the cleaning effect.

[0040] Depend on Figure 4 and Figure 7 It can be seen that a water pump 34 is fixedly installed on the top of the water storage tank 31, and a delivery pipe 35 connects the water pump 34 and the cleaning cover 13.

[0041] As can be seen from the above, since the interior of the cleaning hood 13 is a cavity, the cleaning fluid stored in the water storage chamber 36 can be easily drawn out by the water pump 34, and can be easily transported to the cavity inside the cleaning hood 13 by the delivery pipe 35, so that the cleaning fluid can be sprayed out through the nozzle 18. The delivery pipe 35 is made of flexible material, so it does not affect the vibration of the cleaning hood 13.

[0042] For details, please refer to Figure 3 and Figure 7 As shown, the top of the water storage tank 31 is provided with a water guide hole 38 that communicates with the collection chamber 37, and the water guide hole 38 and the cleaning tank 11 are interconnected.

[0043] As can be seen from the above, the wastewater generated after cleaning can flow into the cleaning tank 11, and the wastewater in the cleaning tank 11 can be easily guided into the collection chamber 37 for collection using the water guide hole 38.

[0044] For details, please refer to Figure 1 and Figure 7 As shown, the top of the water storage tank 31 is provided with a water inlet 32 ​​corresponding to the water storage chamber 36, and the front end of the water storage tank 31 is provided with a drain outlet 33 corresponding to the collection chamber 37.

[0045] As can be seen from the above, the cleaning fluid can be easily injected into the water storage chamber 36 through the water inlet 32 ​​for storage, and the cleaning fluid in the water storage chamber 36 can be easily drawn out to rinse the gear parts. The wastewater collected in the collection chamber 37 can be easily discharged through the drain outlet 33, which facilitates the recycling and treatment of wastewater and avoids the situation of random discharge causing pollution to the surrounding environment.

[0046] Example 2:

[0047] refer to Figure 1 and Figure 3 As shown, the front end of the cleaning box 11 is provided with an observation window 12, and the two sides of the cleaning box 11 are provided with openings 15 for the conveying mechanism 2 to pass through. Rubber curtains 16 arranged in a ring array are fixedly installed on the inner wall of the openings 15.

[0048] As can be seen from the above, the cleaning status inside the cleaning box 11 can be easily observed through the observation window 12, making it easy to understand the cleaning status of the gear parts. The opening 15 allows the conveyor belt 25 to easily drive the gear parts into the cleaning box 11. The rubber curtain 16 can easily cover the opening 15 to prevent water generated during internal cleaning from splashing to the outside.

[0049] refer to Figure 5 As shown, the conveyor frame 23 is fixedly installed on one side of the cleaning box 11 by a fixing frame 21, and a collection box 22 is placed between the fixing frames 21.

[0050] As can be seen from the above, the fixed frame 21 can be used to fix one end of the conveyor frame 23, so that the conveyor frame 23 can pass through and be suspended inside the cleaning box 11 and the cleaning cover 13. This allows the gear parts to be transported along the conveyor belt 25 without obstruction. The collection box 22 can be used to collect the water droplets that fall from the gear parts that have moved outside the cleaning box 11, preventing water droplets from falling to the ground and causing pollution to the environment.

[0051] refer to Figure 6 As shown, a movable plate 26 is slidably installed inside the conveyor frame 23, and a support spring 28 is fixedly installed between the movable plate 26 and the conveyor frame 23. A support wheel 27 corresponding to the conveyor belt 25 is rotatably installed on the top of the movable plate 26.

[0052] As can be seen from the above, the support spring 28 can support the movable plate 26, allowing the movable plate 26 to move up and down. The support wheel 27 can roll the conveyor belt 25, allowing the conveyor belt 25 to easily support the gear components for conveying operations. The vibration generated during the operation of the entire device can cause the movable plate 26 to move up and down, which can drive the gear components to jump up and down synchronously. Combined with the vibration of the cleaning cover 13, the gear components and the cleaning brush 17 can move relative to each other, allowing the cleaning brush 17 to easily clean the stubborn stains on the surface of the gear components, avoiding incomplete cleaning.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear cleaning device, characterized in that, include: Water supply mechanism (3) and cleaning mechanism (1) assembled on top of the water supply mechanism (3), and conveying mechanism (2) assembled inside the cleaning mechanism (1); The water supply mechanism (3) includes a water storage tank (31), and the water storage tank (31) has a water storage chamber (36) and a collection chamber (37) respectively inside; The cleaning mechanism (1) includes a cleaning box (11) fixedly installed on the top of the water storage tank (31). The cleaning box (11) is equipped with a cleaning cover (13) by means of a vibration spring (14). The inner wall of the cleaning cover (13) is evenly distributed with cleaning brushes (17) and nozzles (18). The conveying mechanism (2) includes a conveyor frame (23) that runs through the cleaning hood (13) and the cleaning box (11). A conveyor belt (25) is installed around the periphery of the conveyor frame (23) via an electric rotating wheel (24). The surface of the conveyor belt (25) is arc-shaped.

2. The gear cleaning device according to claim 1, characterized in that: A water pump (34) is fixedly installed on the top of the water storage tank (31), and a delivery pipe (35) is connected between the water pump (34) and the cleaning hood (13).

3. The gear cleaning device according to claim 1, characterized in that: The top of the water storage tank (31) is provided with a water guide hole (38) that communicates with the collection chamber (37), and the water guide hole (38) and the cleaning tank (11) are interconnected.

4. The gear cleaning device according to claim 1, characterized in that: The top of the water storage tank (31) is provided with a water inlet (32) corresponding to the water storage chamber (36), and the front end of the water storage tank (31) is provided with a drain outlet (33) corresponding to the collection chamber (37).

5. A gear cleaning device according to claim 1, characterized in that: The front end of the cleaning box (11) is provided with an observation window (12), and the two sides of the cleaning box (11) are provided with openings (15) for the conveying mechanism (2) to pass through. The inner wall of the opening (15) is fixedly installed with rubber curtains (16) arranged in a ring array.

6. A gear cleaning device according to claim 1, characterized in that: The conveyor (23) is fixedly installed on one side of the cleaning box (11) by a fixing frame (21), and a collection box (22) is placed between the fixing frames (21).

7. The gear cleaning device according to claim 1, characterized in that: A movable plate (26) is slidably installed inside the conveyor frame (23). A support spring (28) is fixedly installed between the movable plate (26) and the conveyor frame (23). A support wheel (27) corresponding to the conveyor belt (25) is rotatably installed on the top of the movable plate (26).

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