Composite punching die for forging

Abstract

The utility model discloses a composite punching die for forging, which comprises a lower supporting plate, a lower foot pad is fixedly mounted on the upper surface of the lower supporting plate, a lower die assembly is fixedly mounted at the upper end of the lower foot pad, an upper die assembly is sleeved at the upper end of the lower die assembly, and a plate conveying frame is fixedly mounted on the front surface and the rear surface of the lower die assembly. The waste box is arranged on the upper surface of the lower supporting plate, the number of the lower foot pads is three, the number of the plate conveying frames and the number of the waste box are two, and the waste box is located between the lower foot pads. According to the composite punching die for forging, plates needing to be machined can be automatically conveyed and placed through the plate conveying frame, manual operation steps are reduced, the machining process is more labor-saving and safer, the waste box is responsible for collecting waste discharged from the waste sliding way of the lower die assembly, and the waste box is responsible for collecting waste discharged from the waste sliding way of the lower die assembly. Waste can be prevented from being accumulated too high to block a waste slide way and can also be prevented from sliding off from the surface of the lower supporting plate due to vibration.

Description

Technical Field

[0001] This utility model relates to the technical field of composite punching die structure, and in particular to a composite punching die for forging. Background Technology

[0002] Composite punching dies are die structures that can complete multiple punching processes in a single punching operation. Due to their compact structure and precise design, they can produce high-precision holes. During the punching process, the impact and extrusion of the die on the material are minimal, thus reducing damage to the hole walls. Since multiple punching processes can be completed in a single stroke, production efficiency is greatly improved. Composite punching dies are suitable for mass production, significantly reducing production costs and improving product quality.

[0003] Composite punching dies typically consist of multiple components, including an upper die base, an upper die pad, a push rod, a punch, a punch fixing plate, a guide sleeve, a guide shaft, a lower die base, a die, and a die fixing plate. These components work together to complete multiple punching operations in a single stamping process. In existing technologies, composite punching dies collect scrap material from the scrap chute using a scrap box, requiring manual handling of the sheet metal. This type of composite punching die presents several problems: firstly, the need for manual handling of sheet metal between the upper and lower die bases makes the processing less labor-saving and less safe; secondly, the scrap material tends to accumulate in the middle of the scrap box, easily clogging the scrap chute. Utility Model Content

[0004] The main objective of this invention is to provide a composite punching die for forging, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A composite punching die for forging includes a lower support plate, with lower pads fixedly installed on the upper surface of the lower support plate. A lower die assembly is fixedly installed on the upper end of the lower pads, and an upper die assembly is sleeved on the upper end of the lower die assembly. A sheet metal conveying frame is fixedly installed on the front and rear surfaces of the lower die assembly. A scrap box is disposed on the upper surface of the lower support plate. There are three lower pads, two sheet metal conveying frames, and two scrap boxes, with the scrap box located between the lower pads.

[0007] Preferably, the sheet material conveying frame includes a support plate, a first support column, a second support column, an electric telescopic rod, a sliding rod, a bending plate, a front clamping wheel, a rear clamping wheel, and an electric motor.

[0008] Preferably, the support plates are fixedly installed on the front and rear surfaces of the lower mold assembly, and there are two No. 1 pillars and two No. 2 pillars on the surface of the support plates. The No. 1 pillar is fixedly installed at the middle of the upper surface of the support plate and one corner of the front end, and the No. 2 pillar is fixedly installed at the middle of the upper surface of the support plate and the other corner of the front end.

[0009] Preferably, the electric telescopic rod is fixedly installed in the upper through hole of the first support column, the sliding rod is located in the upper through hole of the second support column, the lower end of the central shaft of the front clamping wheel is movably installed in the through hole at one end of the upper surface of the bending plate, the lower end of the central shaft of the rear clamping wheel is inserted into the through hole at the other end of the upper surface of the bending plate, the electric motor is fixedly installed at the other end of the lower surface of the bending plate, the rotating shaft of the electric motor is fixedly connected to the lower end of the central shaft of the rear clamping wheel, the front end of the electric telescopic rod is fixedly connected to the rear end of the sliding rod, the rear end of the electric telescopic rod is fixedly connected to one end of the bending plate, and the front end of the sliding rod is fixedly connected to the other end of the bending plate.

[0010] Preferably, the waste box includes a limiting triangular block, a hexagonal screw, and a waste box body.

[0011] Preferably, there are four limiting triangular blocks. The hexagonal screw is inserted into the through hole of the inclined groove of the limiting triangular block, and the lower end of the hexagonal screw is inserted into the threaded hole on the upper surface of the lower support plate. The limiting triangular blocks are fixedly installed on the upper surface of the lower support plate by the hexagonal screw. There are two limiting triangular blocks between the lower pads.

[0012] Preferably, the waste box body is mounted between the limiting triangular blocks, and there are two waste box bodies.

[0013] This utility model features a sheet material conveying frame that automatically transports and places the sheets to be processed, reducing manual operation steps and making the processing more labor-saving and safer.

[0014] The waste box is designed to collect waste material discharged from the waste chute of the lower mold assembly. This prevents waste material from accumulating too high and clogging the waste chute, and also prevents it from slipping off the surface of the lower support plate due to vibration. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a composite punching die for forging according to the present invention;

[0016] Figure 2 This is a schematic diagram of the lower support plate, lower pad, lower die assembly, and upper die assembly of a composite punching die for forging according to the present invention.

[0017] Figure 3This is an exploded view of the sheet metal conveying frame structure of a composite punching die for forging according to this utility model;

[0018] Figure 4 This is an exploded view of the scrap box structure of a composite punching die for forging according to this utility model.

[0019] In the diagram: 1. Lower support plate; 2. Lower pad; 3. Lower mold assembly; 4. Upper mold assembly; 5. Sheet material conveyor frame; 501. Support plate; 502. First support column; 503. Second support column; 504. Electric telescopic rod; 505. Slide rod; 506. Bending plate; 507. Front clamping wheel; 508. Rear clamping wheel; 509. Electric motor; 6. Scrap box; 601. Limiting triangular block; 602. Hexagonal screw; 603. Scrap box body. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figure 1-4 As shown, a composite punching die for forging includes a lower support plate 1. A lower pad 2 is fixedly installed on the upper surface of the lower support plate 1. A lower die assembly 3 is fixedly installed on the upper end of the lower pad 2. An upper die assembly 4 is sleeved on the upper end of the lower die assembly 3. A sheet metal conveying frame 5 is fixedly installed on the front and rear surfaces of the lower die assembly 3. A scrap box 6 is located on the upper surface of the lower support plate 1. There are three lower pads 2, and two sheet metal conveying frames 5 and scrap boxes 6. The scrap box 6 is located between the lower pads 2. In use, the lower support plate 1 and the upper die assembly 4 are installed on the processing machine. The sheet metal conveying frame 5 can automatically convey and place the sheet metal to be processed, reducing manual operation steps and making the processing more labor-saving and safer. The scrap box 6 is responsible for collecting the scrap discharged from the scrap chute of the lower die assembly 3, which can prevent the scrap from accumulating too high and blocking the scrap chute, and can also prevent it from slipping off the surface of the lower support plate 1 due to vibration.

[0022] In this embodiment, the sheet material conveying frame 5 includes a support plate 501, a first support column 502, a second support column 503, an electric telescopic rod 504, a slide rod 505, a bending plate 506, a front clamping wheel 507, a rear clamping wheel 508, and an electric motor 509.

[0023] In this embodiment, the support plate 501 is fixedly installed on the front and rear surfaces of the lower mold assembly 3 respectively. There are two No. 1 support column 502 and two No. 2 support column 503 on the surface of the support plate 501. The No. 1 support column 502 is fixedly installed at the middle and one corner of the front end of the upper surface of the support plate 501, and the No. 2 support column 503 is fixedly installed at the middle and the other corner of the front end of the upper surface of the support plate 501.

[0024] In this embodiment, the electric telescopic rod 504 is fixedly installed in the upper through hole of the first support column 502, the slide rod 505 is located in the upper through hole of the second support column 503, the lower end of the central shaft of the front clamping wheel 507 is movably installed in the through hole at one end of the upper surface of the bending plate 506, the lower end of the central shaft of the rear clamping wheel 508 is inserted into the through hole at the other end of the upper surface of the bending plate 506, the electric motor 509 is fixedly installed at the other end of the lower surface of the bending plate 506, the rotating shaft of the electric motor 509 is fixedly connected to the lower end of the central shaft of the rear clamping wheel 508, the front end of the electric telescopic rod 504 is fixedly connected to the rear end of the slide rod 505, the rear end of the electric telescopic rod 504 is fixedly connected to one end of the bending plate 506, and the front end of the slide rod 505 is connected to the other end of the bending plate 506. In a fixed connection, during stamping, the sheet metal to be stamped is placed between the front clamping rollers 507 and the rear clamping rollers 508. The electric telescopic rod 504 retracts, pulling the slide rod 505 inside the second support column 503. The distance between the front clamping rollers 507 and the rear clamping rollers 508 is reduced accordingly, and the front clamping rollers 507 and the rear clamping rollers 508 clamp the metal sheet. The electric motor 509 drives the rear clamping rollers 508 to rotate, and then the rear clamping rollers 508 drive the sheet metal forward. During the descent and ascent of the upper die assembly 4, the sheet metal is continuously processed. Subsequently, the remaining material is continuously transported forward by another sheet metal conveying frame 5. The sheet metal conveying frame 5 can automatically transport and place the sheet metal to be processed, reducing manual operation steps and making the processing process more labor-saving and safer.

[0025] In this embodiment, the waste box 6 includes a limiting triangular block 601, a hexagonal screw 602, and a waste box body 603.

[0026] In this embodiment, four limiting triangular blocks 601 are provided. Hex screws 602 are inserted into the through holes of the inclined grooves of the limiting triangular blocks 601. The lower end of the hex screws 602 is inserted into the threaded holes on the upper surface of the lower support plate 1. The limiting triangular blocks 601 are fixedly installed on the upper surface of the lower support plate 1 by the hex screws 602. There are two limiting triangular blocks 601 between the lower pads 2.

[0027] In this embodiment, the waste box body 603 is mounted between the limiting triangular blocks 601. There are two waste box bodies 603. When collecting waste, the waste that slides down from the waste slide of the lower mold assembly 3 will slide from the middle to both ends of the waste box body 603. The limiting triangular blocks 601 restrict the position of the waste box body 603.

[0028] The scope of protection of this utility model is not limited to the above embodiments and their variations. Conventional modifications and substitutions made by those skilled in the art based on the content of these embodiments are all within the scope of protection of this utility model.

Claims

1. A composite punching die for forging, characterized in that: The assembly includes a lower support plate (1) and a waste box (6). The upper surface of the lower support plate (1) is fixedly equipped with a lower pad (2). The upper end of the lower pad (2) is fixedly equipped with a lower mold assembly (3). The upper end of the lower mold assembly (3) is fitted with an upper mold assembly (4). The front and rear surfaces of the lower mold assembly (3) are fixedly equipped with a plate conveying frame (5). The waste box (6) is located on the upper surface of the lower support plate (1). There are three lower pads (2). There are two plate conveying frames (5) and waste boxes (6). The waste box (6) is located between the lower pads (2). The sheet material conveying frame (5) includes a support plate (501), a first support column (502), a second support column (503), an electric telescopic rod (504), a slide rod (505), a bending plate (506), a front clamping wheel (507), a rear clamping wheel (508), and an electric motor (509). The support plate (501) is fixedly installed on the front and rear surfaces of the lower mold assembly (3). There are two No. 1 support column (502) and two No. 2 support column (503) on the surface of the support plate (501). The No. 1 support column (502) is fixedly installed at the middle and one corner of the front end of the upper surface of the support plate (501), and the No. 2 support column (503) is fixedly installed at the middle and the other corner of the front end of the upper surface of the support plate (501). The electric telescopic rod (504) is fixedly installed in the upper through hole of the first support (502). The sliding rod (505) is located in the upper through hole of the second support (503). The lower end of the central shaft of the front clamping wheel (507) is movably installed in the through hole at one end of the upper surface of the bending plate (506). The lower end of the central shaft of the rear clamping wheel (508) is inserted into the through hole at the other end of the upper surface of the bending plate (506). The electric motor (509) is fixedly installed at the other end of the lower surface of the bending plate (506). The rotating shaft of the electric motor (509) is fixedly connected to the lower end of the central shaft of the rear clamping wheel (508). The front end of the electric telescopic rod (504) is fixedly connected to the rear end of the sliding rod (505). The rear end of the electric telescopic rod (504) is fixedly connected to one end of the bending plate (506). The front end of the sliding rod (505) is fixedly connected to the other end of the bending plate (506).

2. The composite punching die for forging according to claim 1, characterized in that: The waste box (6) includes a limiting triangular block (601), a hexagonal screw (602), and a waste box body (603).

3. The composite punching die for forging according to claim 2, characterized in that: There are four limiting triangular blocks (601). The hexagonal screw (602) is inserted into the through hole of the inclined groove of the limiting triangular block (601). The lower end of the hexagonal screw (602) is inserted into the threaded hole on the upper surface of the lower support plate (1). The limiting triangular block (601) is fixedly installed on the upper surface of the lower support plate (1) by the hexagonal screw (602). There are two limiting triangular blocks (601) between the lower pads (2).

4. A composite punching die for forging according to claim 3, characterized in that: The waste box body (603) is mounted between the limiting triangular blocks (601), and there are two waste box bodies (603).

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