Calibration device of bevel gear milling tool

Abstract

The utility model relates to the technical field of bevel gear machining, and discloses a calibration device of a bevel gear milling tool, which comprises a fixing plate, connecting threaded blocks are fixedly mounted on two sides of the fixing plate at equal intervals, a moving groove is formed in the top of the fixing plate, and a multi-shaft adjusting component is arranged at the top of the fixing plate. The multi-axis adjusting assembly is arranged for adjusting in multiple directions, the accuracy is improved, the horizontal motor is started to drive the first lead screw to rotate, the threaded sleeve block and the T-shaped supporting plate are driven for adjusting in the horizontal direction, the vertical motor is started to drive the second lead screw to rotate, and under the action of the threaded embedded base, the threaded sleeve block and the T-shaped supporting plate are driven to adjust in the horizontal direction. When the tool rotates, a second lead screw, a vertical motor and a sleeve block move in the vertical direction, a double-end motor is started to drive a rotating shaft and a gear to rotate, under the action of a semicircular toothed plate, a hollowed-out sleeve rod rotates in a rotating rod, accurate displacement adjustment of the tool in the multi-axis direction can be achieved, and therefore the multi-axis adjustment effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of bevel gear processing technology, specifically a calibration device for bevel gear milling fixtures. Background Technology

[0002] The earliest bevel gears were primitive planar wooden gears, mainly used in simple mechanical devices to transmit motion and power between intersecting shafts. With the development of metallurgical technology, bevel gears began to be made of copper and cast iron, which improved their durability and expanded their application range. Steel began to be widely used in the manufacture of bevel gears, which greatly improved their strength and load-bearing capacity. At the same time, the continuous progress of machining technology, especially the application of the generating principle in gear machining, has significantly improved the machining accuracy and production efficiency of bevel gears.

[0003] In the existing technology, milling is a key process in the mass production of bevel gears. Milling tooling calibration devices can be used to accurately calibrate the tooling after it is installed on the milling machine. However, during use, it is not possible to quickly position the bevel gears according to different models and sizes, and the calibration devices usually cannot perform multi-directional precise adjustments.

[0004] Therefore, a calibration device for bevel gear milling fixtures is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a calibration device for bevel gear milling fixtures to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a calibration device for a bevel gear milling fixture, comprising a fixed plate, connecting threaded blocks being fixedly installed at equal intervals on both sides of the fixed plate, a moving groove being provided on the top of the fixed plate, a multi-axis adjustment assembly being provided on the top of the fixed plate, and a positioning clamping assembly being provided on the surface of the multi-axis adjustment assembly.

[0007] Preferably, the multi-axis adjustment assembly specifically includes: a connecting seat, which is equidistantly fixedly installed on the top of the fixed plate; a lead screw, which is rotatably connected between the inner sides of the connecting seat; and a horizontal motor, which is fixedly installed on the outer side of the connecting seat.

[0008] Preferably, the output end of the horizontal motor is fixedly mounted with a rotating shaft, the other end of the rotating shaft movably passes through the outside of the connecting seat and extends to the inside of the connecting seat and is fixedly connected to one end of the lead screw. The outer wall of the lead screw is threadedly connected with a threaded sleeve block, and a limit block is fixedly mounted at the bottom of the threaded sleeve block. The bottom of the limit block extends to slide between the inner wall of the moving groove and the limit block.

[0009] Preferably, a T-shaped support plate is fixedly installed on the top of the threaded sleeve block, and a threaded inner seat is fixedly installed at equal intervals on the top of the T-shaped support plate. A screw rod is threadedly connected to the inner wall of the threaded inner seat, and a sleeve block is movably sleeved on the outer wall of the threaded inner seat. A vertical motor is fixedly installed on the top of the inner wall of the sleeve block, and the output end of the vertical motor is fixedly connected to one end of the screw rod.

[0010] Preferably, a perforated plate is fixedly installed on the top of the T-shaped support plate, and rotating rods are fixedly installed on both sides of the inner wall of the perforated plate. The other end of each rotating rod is rotatably connected to a perforated sleeve rod, the bottom of which extends to the bottom of the perforated plate. A double-ended motor is fixedly installed on the inner wall surface of the perforated sleeve rod, and a second rotating shaft is fixedly installed at the output end of the double-ended motor. The other end of the second rotating shaft movably penetrates the inner wall surface of the perforated sleeve rod and extends to the outside of the perforated sleeve rod. A gear is fixedly installed at the other end of the second rotating shaft, and a semi-circular toothed plate is meshed with the surface of the gear. The surface of the semi-circular toothed plate is fixedly installed on the sleeve block. On the inside, the T-shaped support plate can be moved horizontally by the cooperation between the connecting seat, lead screw one, horizontal motor, threaded sleeve block, and limit block. The hollow sleeve rod can be moved vertically by the cooperation between the threaded inner seat, lead screw two, sleeve block, vertical motor, hollow plate, and rotating rod. The positioning and clamping assembly can be adjusted in tilt angle by the cooperation between the rotating rod, hollow sleeve rod, double-end motor, gear, and semi-circular toothed plate. The multi-axis fine adjustment structure allows the tooling to be adjusted simultaneously in the horizontal, vertical, and tilt directions, avoiding the cumulative error that may occur when adjusting in each direction, and ultimately achieving the effect of multi-axis adjustment.

[0011] Preferably, the positioning and clamping assembly specifically includes: a positioning cylinder, which is fixedly installed on the top of the hollow sleeve rod; and a base, which is fixedly sleeved on the outer wall of the positioning cylinder.

[0012] Preferably, a hydraulic rod is fixedly installed at the bottom of the inner wall of the positioning cylinder, and a conical push plate is fixedly installed at the telescopic end of the hydraulic rod. Positioning rods are evenly and equidistantly arranged on the outer circumference of the positioning cylinder.

[0013] Preferably, a positioning block is fixedly installed at one end of the positioning rod, and the other end of the positioning rod movably passes through the outer wall of the positioning cylinder and extends into the interior of the positioning cylinder. A protrusion is fixedly installed at the other end of the positioning rod, and a spring is movably sleeved on the outer wall of the positioning rod. One end of the spring is fixedly connected to the inner wall surface of the positioning cylinder, and the other end of the spring is fixedly connected to the surface of the protrusion. The bevel gear can be supported by the positioning cylinder and the chassis. The inner wall of bevel gears of different sizes can be clamped and positioned by the cooperation between the hydraulic rod, the conical push plate, the positioning rod, the positioning block, the protrusion, and the spring. The quick clamping structure can significantly shorten the clamping and disassembly time of the tooling. The quick clamping structure allows the operator to install the tooling in place more quickly and start calibration and processing, ultimately achieving the effect of positioning and clamping.

[0014] This utility model provides a calibration device for a bevel gear milling fixture. It has the following beneficial effects:

[0015] (1) This utility model improves accuracy by setting up a multi-axis adjustment component to adjust in multiple directions. The horizontal motor is started to drive the lead screw one to rotate, and drives the threaded sleeve block and T-shaped support plate to adjust in the horizontal direction. The vertical motor is started to drive the lead screw two to rotate. Under the action of the threaded inner seat, the lead screw two, the vertical motor and the sleeve block will move in the vertical direction. The double-end motor is started to drive the rotating shaft and gear to rotate. Under the action of the semi-circular toothed plate, the hollow sleeve rod will rotate in the rotating rod. It can realize the precise displacement adjustment of the tooling in multiple directions, meet the requirements of high-precision processing of bevel gears, and avoid the cumulative error that may be generated when adjusting in each direction, thereby achieving the effect of multi-axis adjustment.

[0016] (2) This utility model can position bevel gears of different sizes by setting a positioning clamping component, thereby improving accuracy. The bevel gear is fitted onto the outer wall of the positioning cylinder, and the chassis supports the bottom. The hydraulic rod is activated to drive the conical push plate to rise. The protrusion will move outward under the action of the conical push plate and drive the spring to compress, which in turn drives the positioning rod and positioning block to position the inner wall of the bevel gear. The quick clamping structure allows the operator to install the tooling in place more quickly and start calibration and processing. The uniform clamping force helps to reduce the local stress concentration of the tooling during the clamping process, improve work efficiency, and thus achieve the positioning effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial structural diagram of the multi-axis adjustment component of this utility model;

[0019] Figure 3 This is a partial structural diagram of the lead screw of this utility model;

[0020] Figure 4 This is a partial structural diagram of the positioning and clamping component of this utility model.

[0021] In the diagram: 1. Fixed plate, 2. Connecting threaded block, 3. Moving groove, 4. Multi-axis adjustment assembly, 411. Connecting seat, 412. Lead screw one, 413. Horizontal motor, 414. Threaded sleeve block, 415. Limiting block, 416. T-shaped support plate, 417. Threaded embedded seat, 418. Lead screw two, 419. Sleeve block, 4111. Vertical motor, 4112. Hollow plate, 4113. Rotating rod, 4114. Hollow sleeve rod, 4115. Double-end motor, 4116. Gear, 4117. Semi-circular toothed plate, 5. Positioning and clamping assembly, 511. Positioning cylinder, 512. Chassis, 513. Hydraulic rod, 514. Conical push plate, 515. Positioning rod, 516. Positioning block, 517. Protrusion, 518. Spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example

[0024] A preferred embodiment of the calibration device for a bevel gear milling fixture provided by this utility model is, for example... Figure 1-4 As shown: A calibration device for a bevel gear milling fixture includes a fixed plate 1, with connecting threaded blocks 2 fixedly installed at equal intervals on both sides of the fixed plate 1, a moving groove 3 opened on the top of the fixed plate 1, a multi-axis adjustment assembly 4 provided on the top of the fixed plate 1, and a positioning clamping assembly 5 provided on the surface of the multi-axis adjustment assembly 4.

[0025] The multi-axis adjustment assembly 4 specifically includes: a connecting seat 411, which is equidistantly fixedly installed on the top of the fixed plate 1; a lead screw 412, which is rotatably connected between the inner sides of the connecting seat 411; and a horizontal motor 413, which is fixedly installed on the outer side of the connecting seat 411.

[0026] A rotating shaft is fixedly installed at the output end of the horizontal motor 413. The other end of the rotating shaft passes through the outside of the connecting seat 411 and extends to the inside of the connecting seat 411, where it is fixedly connected to one end of the lead screw 412. A threaded sleeve 414 is threadedly connected to the outer wall of the lead screw 412. A limit block 415 is fixedly installed at the bottom of the threaded sleeve 414. The bottom of the limit block 415 extends to slide between the inner wall of the moving groove 3 and the limit block 415.

[0027] A T-shaped support plate 416 is fixedly installed on the top of the threaded sleeve block 414. A threaded inner seat 417 is fixedly installed at equal intervals on the top of the T-shaped support plate 416. A screw rod 418 is threadedly connected to the inner wall of the threaded inner seat 417. A sleeve block 419 is movably sleeved on the outer wall of the threaded inner seat 417. A vertical motor 4111 is fixedly installed on the top of the inner wall of the sleeve block 419. The output end of the vertical motor 4111 is fixedly connected to one end of the screw rod 418.

[0028] A perforated plate 4112 is fixedly installed on the top of the T-shaped support plate 416. Rotating rods 4113 are fixedly installed on both sides of the inner wall of the perforated plate 4112. The other end of the rotating rods 4113 is rotatably connected to a perforated sleeve rod 4114. The bottom of the perforated sleeve rod 4114 extends to the bottom of the perforated plate 4112. A double-end motor 4115 is fixedly installed on the inner wall surface of the perforated sleeve rod 4114. A rotating shaft II is fixedly installed at the output end of the double-end motor 4115. The other end of the rotating shaft II moves through the inner wall surface of the perforated sleeve rod 4114 and extends to the outside of the perforated sleeve rod 4114. A gear 4116 is fixedly installed at the other end of the rotating shaft II. A semi-circular toothed plate 4117 is meshed with the surface of the gear 4116. The surface of the semi-circular toothed plate 4117 is fixedly installed on the inner side of the sleeve block 419.

[0029] In this example, the multi-axis adjustment component 4 is set up to adjust in multiple directions, thereby improving accuracy. The horizontal motor 413 is started to drive the lead screw 412 to rotate, which in turn drives the threaded sleeve block 414 and the T-shaped support plate 416 to adjust in the horizontal direction. The vertical motor 4111 is started to drive the lead screw 418 to rotate. Under the action of the threaded insert seat 417, the lead screw 418, the vertical motor 4111, and the sleeve block 419 will move in the vertical direction. The double-end motor 4115 is started to drive the rotating shaft and the gear 4116 to rotate. Under the action of the semi-circular toothed plate 4117, the hollow sleeve rod 4114 will rotate inside the rotating rod 4113, thereby achieving the effect of multi-axis adjustment. Example

[0030] Based on Embodiment 1, a preferred embodiment of the calibration device for a bevel gear milling fixture provided by this utility model is, for example... Figure 1-4 As shown: The positioning and clamping assembly 5 specifically includes: a positioning cylinder 511, which is fixedly installed on the top of the hollow sleeve rod 4114; and a base plate 512, which is fixedly sleeved on the outer wall of the positioning cylinder 511.

[0031] A hydraulic rod 513 is fixedly installed on the bottom of the inner wall of the positioning cylinder 511. A conical push plate 514 is fixedly installed on the telescopic end of the hydraulic rod 513. Positioning rods 515 are evenly and equidistantly arranged on the outer circumference of the positioning cylinder 511.

[0032] A positioning block 516 is fixedly installed at one end of the positioning rod 515, and the other end of the positioning rod 515 movably passes through the outer wall of the positioning cylinder 511 and extends into the interior of the positioning cylinder 511. A protrusion 517 is fixedly installed at the other end of the positioning rod 515. A spring 518 is movably sleeved on the outer wall of the positioning rod 515. One end of the spring 518 is fixedly connected to the inner wall surface of the positioning cylinder 511, and the other end of the spring 518 is fixedly connected to the surface of the protrusion 517.

[0033] In this example, the positioning clamping component 5 can be used to position bevel gears of different sizes, improving accuracy. The bevel gear is fitted onto the outer wall of the positioning cylinder 511, and the chassis 512 supports the bottom. The hydraulic rod 513 is activated to drive the conical push plate 514 to rise. The protrusion 517 moves outward under the action of the conical push plate 514, and drives the spring 518 to be compressed, which further drives the positioning rod 515 and the positioning block 516 to position the inner wall of the bevel gear, thereby achieving the positioning function.

[0034] Working Principle: First, this equipment requires an external power supply. It can be fixed to the worktable via the connecting threaded block 2. The bevel gear is fitted onto the outer wall of the positioning cylinder 511, and the base 512 supports the bottom of the bevel gear. Then, the hydraulic rod 513 is activated, causing the conical push plate 514 to rise. The protrusion 517 moves outward under the action of the conical push plate 514, compressing the spring 518. This further drives the positioning rod 515 and positioning block 516 to position the inner wall of the bevel gear. When horizontal movement is required, the horizontal motor 413 is activated, driving the lead screw 412 to rotate, which in turn drives the threaded sleeve 414 and T-shaped support plate 416 for horizontal adjustment. The threaded sleeve 414 also simultaneously activates the limit switch. Block 415 slides within the moving groove 3 to ensure the stability of the threaded sleeve block 414. When vertical adjustment is required, the vertical motor 4111 is started to drive the lead screw 418 to rotate. Under the action of the threaded insert seat 417, the lead screw 418, the vertical motor 4111, and the sleeve block 419 will move vertically. When tilt adjustment is required, the double-end motor 4115 is started to drive the rotating shaft and gear 4116 to rotate. Under the action of the semi-circular toothed plate 4117, the gear 4116 moves within the semi-circular toothed plate 4117, ultimately causing the hollow sleeve rod 4114 to rotate within the rotating rod 4113, thus adjusting the tilt of the top positioning cylinder 511, thereby achieving multi-axis adjustment and positioning.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A calibration device for a bevel gear milling fixture, comprising a fixing plate (1), characterized in that: Connecting threaded blocks (2) are fixedly installed at equal intervals on both sides of the fixed plate (1). A moving groove (3) is opened on the top of the fixed plate (1). A multi-axis adjustment assembly (4) is provided on the top of the fixed plate (1). A positioning clamping assembly (5) is provided on the surface of the multi-axis adjustment assembly (4).

2. The calibration device for a bevel gear milling fixture according to claim 1, characterized in that: The multi-axis adjustment assembly (4) specifically includes: The connecting seat (411) is fixedly installed at equal intervals on the top of the fixing plate (1); Lead screw 1 (412) is rotatably connected between the inner sides of connecting seat (411); A horizontal motor (413) is fixedly installed on the outside of the connector (411).

3. The calibration device for a bevel gear milling fixture according to claim 2, characterized in that: The output end of the horizontal motor (413) is fixedly mounted with a rotating shaft. The other end of the rotating shaft passes through the outside of the connecting seat (411) and extends to the inside of the connecting seat (411) and is fixedly connected to one end of the lead screw (412). The outer wall of the lead screw (412) is threadedly connected with a threaded sleeve block (414). The bottom of the threaded sleeve block (414) is fixedly mounted with a limit block (415). The bottom of the limit block (415) extends to slide between the inner wall of the moving groove (3).

4. The calibration device for a bevel gear milling fixture according to claim 3, characterized in that: A T-shaped support plate (416) is fixedly installed on the top of the threaded sleeve block (414). A threaded insert seat (417) is fixedly installed at equal intervals on the top of the T-shaped support plate (416). A screw rod (418) is threadedly connected to the inner wall of the threaded insert seat (417). A sleeve block (419) is movably sleeved on the outer wall of the threaded insert seat (417). A vertical motor (4111) is fixedly installed on the top of the inner wall of the sleeve block (419). The output end of the vertical motor (4111) is fixedly connected to one end of the screw rod (418).

5. The calibration device for a bevel gear milling fixture according to claim 4, characterized in that: A perforated plate (4112) is fixedly installed on the top of the T-shaped support plate (416). Rotating rods (4113) are fixedly installed on both sides of the inner wall of the perforated plate (4112). The other end of each rotating rod (4113) is rotatably connected to a perforated sleeve rod (4114). The bottom of the perforated sleeve rod (4114) extends to the bottom of the perforated plate (4112). A double-ended motor (4115) is fixedly installed on the inner surface of the perforated sleeve rod (4114). The output end of the double-ended motor (4115) is fixedly mounted with a rotating shaft II. The other end of the rotating shaft II movably passes through the inner wall surface of the hollow sleeve rod (4114) and extends to the outside of the hollow sleeve rod (4114). The other end of the rotating shaft II is fixedly mounted with a gear (4116). The surface of the gear (4116) is meshed with a semi-circular toothed plate (4117). The surface of the semi-circular toothed plate (4117) is fixedly mounted on the inner side of the sleeve block (419).

6. The calibration device for a bevel gear milling fixture according to claim 1, characterized in that: The positioning and clamping component (5) specifically includes: The positioning cylinder (511) is fixedly installed on the top of the hollow sleeve rod (4114); The chassis (512) is fixedly sleeved on the outer wall of the positioning cylinder (511).

7. The calibration device for a bevel gear milling fixture according to claim 6, characterized in that: A hydraulic rod (513) is fixedly installed on the bottom of the inner wall of the positioning cylinder (511), and a conical push plate (514) is fixedly installed on the telescopic end of the hydraulic rod (513). Positioning rods (515) are evenly and equidistantly arranged on the outer circumference of the positioning cylinder (511).

8. The calibration device for a bevel gear milling fixture according to claim 7, characterized in that: One end of the positioning rod (515) is fixedly installed with a positioning block (516), and the other end of the positioning rod (515) movably penetrates the outer wall of the positioning cylinder (511) and extends into the interior of the positioning cylinder (511). The other end of the positioning rod (515) is fixedly installed with a protrusion (517). A spring (518) is movably sleeved on the outer wall of the positioning rod (515). One end of the spring (518) is fixedly connected to the inner wall surface of the positioning cylinder (511), and the other end of the spring (518) is fixedly connected to the surface of the protrusion (517).

Images