Stainless steel pipe welding device

Abstract

The utility model relates to the technical field of welding, and discloses a stainless steel pipe welding device which comprises a fixed base, the top of the fixed base is fixedly connected with an operation plate, the top of the operation plate is provided with a limiting assembly, the side wall of the operation plate is provided with a welding assembly, and the side edge of the welding assembly is provided with a dust collection assembly. The limiting assembly comprises sliding plates in bilateral symmetry, the sliding plates are located at the top of the operation plate, first fixing blocks are fixedly connected to the two sides of the top of each sliding plate, a fixing plate is fixedly connected to one side of the top of each first fixing block, and rolling wheels are rotationally connected to the side walls of the fixing plates. According to the stainless steel pipe welding device, the hydraulic presses at the two ends drive the second sliding blocks and the rolling wheels to do relative linear motion to limit the stainless steel pipe, when the laser machine works, the motor drives the stainless steel pipe to rotate through the rolling wheels, the stainless steel pipe limiting effect is achieved, the problem that a welding device cannot adapt to stainless steel pipes with different diameters is solved, and the applicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, and in particular to a welding device for stainless steel pipes. Background Technology

[0002] In industrial production, stainless steel pipes are widely used in many fields such as construction, chemical industry, and food due to their excellent corrosion resistance and high strength. Welding of stainless steel pipes is a key step in its processing, and the quality of welding directly affects the performance and service life of stainless steel pipe products. With the development of the industry, the demand for stainless steel pipe welding is becoming increasingly diversified. It not only requires high welding efficiency, but also the ability to cope with various complex working conditions and stainless steel pipes of different specifications. Therefore, it is particularly important to develop a high-performance and highly adaptable stainless steel pipe welding device.

[0003] Currently, the stainless steel pipe welding devices commonly available on the market each have their own characteristics in terms of mechanical structure and technical principle. In terms of mechanical structure, most adopt a relatively traditional and fixed clamping mode. Among them, the simple clamping structure is more common. It uses bolts to tighten the clamp, thereby fixing the stainless steel pipe in a specific position. In terms of technical principle, as far as laser welding devices are concerned, the laser generator produces a high-energy-density laser beam, which is precisely guided to the welding head through the beam transmission system. During welding, the focused laser beam irradiates the part of the stainless steel pipe to be welded, causing the metal to quickly absorb energy and instantly heat up to the melting point or even the boiling point, achieving fusion connection. Other traditional welding devices, such as arc welding equipment, rely on the arc generated between the electrode and the workpiece to release heat, melting the welding rod to achieve welding.

[0004] However, existing welding equipment has a problem: it is difficult to adapt to stainless steel pipes of different diameters. Due to the lack of flexibility in its clamping structure, it cannot be conveniently and effectively adjusted according to the pipe diameter. This leads to the need to frequently change different specifications of clamps when facing welding tasks with multiple pipe diameters. The operation is cumbersome and time-consuming, which greatly reduces production efficiency. In addition, impurities generated during the welding process, such as metal shavings and fumes, will be scattered in the working environment, which not only pollutes the working environment, but also seriously threatens the health of workers if inhaled for a long time. Therefore, a stainless steel pipe welding device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a welding device for stainless steel pipes, which aims to improve the problem that the existing technology cannot adapt to stainless steel pipes of different diameters.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A welding device for stainless steel pipes includes a fixed base, an operating plate fixedly connected to the top of the fixed base, a limit component provided on the top of the operating plate, a welding component provided on the side wall of the operating plate, and a dust collection component provided on the side of the welding component.

[0008] The limiting assembly includes symmetrical sliding plates located at the top of the operating panel. Fixed blocks are fixedly connected to both sides of the top of the sliding plates. A fixed plate is fixedly connected to one side of the top of each fixed block. Rollers are rotatably connected to the side walls of each fixed plate, and driving components are provided on the side walls of each roller. Slider 1 is fixedly connected to both sides of the bottom of the sliding plates. A guide rail is fixedly connected to the top of the operating panel. The outer walls of slider 1 are slidably connected to the inner walls of the guide rail. Slider 2 is fixedly connected to the bottom of the sliding plates. A fixed block 2 is fixedly connected to the top of the operating panel. A hydraulic actuator is connected to one side of the fixed block 2, and the output end of the hydraulic actuator is connected to slider 2.

[0009] As a further description of the above technical solution:

[0010] The drive assembly includes a motor, the bottom of which is fixedly connected to the top of the fixed block, and the output end of the motor is connected to the roller.

[0011] As a further description of the above technical solution:

[0012] The welding assembly includes a laser machine, the bottom of which is fixedly connected to the top of the fixed base.

[0013] As a further description of the above technical solution:

[0014] The vacuuming assembly includes a collection box, inside which a partition net is slidably connected, and a handle is fixedly connected to the top of the partition net.

[0015] As a further description of the above technical solution:

[0016] A filter plate is slidably connected inside the collection box, and a handle is fixedly connected to the top of the filter plate. The separator mesh and the filter plate are symmetrically distributed inside the collection box.

[0017] As a further description of the above technical solution:

[0018] A fan is provided between the separator and the filter plate, and a support block is fixedly connected to the side wall of the fan.

[0019] As a further description of the above technical solution:

[0020] The support blocks are symmetrically distributed on the side wall of the fan, and the side walls of the support blocks are all fixedly connected to the inner wall of the collection box.

[0021] As a further description of the above technical solution:

[0022] The collection box has a drawer that is slidably connected inside. The top of the drawer is slidably connected to the bottom of the divider mesh, and a handle is fixedly connected to the side wall of the drawer.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the output ends of the hydraulic devices at both ends first drive the second slider to make relative linear motion. The second slider drives the slide plate and roller to make linear motion in the same direction, which limits the stainless steel pipe. When the laser machine starts working, the output end of the motor drives the roller to make clockwise motion in the same direction, which rotates the stainless steel pipe clockwise and performs laser welding. This achieves the effect of limiting stainless steel pipes of different diameters, solves the problem that traditional welding devices cannot adapt to stainless steel pipes of different diameters, and improves the applicability of the device.

[0025] 2. In this utility model, the operator first turns on the working button of the collection box by operating the button. The fan starts to suck in the impurities generated during the welding process. Larger impurities will be separated by the separator, while smaller impurities will pass through the separator and be blocked by the filter plate, eventually falling into the drawer. This achieves the effect of collecting impurities, solves the problem of impurities affecting the working environment, and improves the cleanliness of the working environment. Attached Figure Description

[0026] Figure 1 This is a perspective view of a welding device for stainless steel pipes proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the roller structure of a welding device for stainless steel pipes proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the fan structure of a stainless steel pipe welding device proposed in this utility model.

[0029] Legend:

[0030] 1. Fixed base; 2. Control panel; 3. Guide rail; 4. Slider 1; 5. Slide plate; 6. Fixing block 1; 7. Roller; 8. Motor; 9. Fixing plate; 10. Slider 2; 11. Hydraulic unit; 12. Fixing block 2; 13. Laser machine; 14. Collection box; 15. Separator net; 16. Handle 1; 17. Drawer; 18. Handle 2; 19. Fan; 20. Support block; 21. Filter plate; 22. Handle 3. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-3 This utility model provides an embodiment of a stainless steel pipe welding device, including a fixed base 1 made of cast iron, which provides a stable support foundation for the entire welding device to ensure the stability of the welding operation. An operating plate 2 is fixedly connected to the top of the fixed base 1. The operating plate 2 is made of carbon steel and has a limit component on the top. A welding component is provided on the side wall of the operating plate 2. The welding component includes a laser machine 13, which mainly consists of a laser generator, a beam transmission system, and a control system. Its function is to generate a high-energy-density laser beam. By precisely controlling the power, pulse frequency, and other parameters of the laser beam, the laser energy is focused on the welding part of the stainless steel pipe, so that the metal material of the stainless steel pipe melts rapidly and a high-quality welding connection is achieved. This is existing technology and will not be described in detail here. The bottom of the laser machine 13 is fixedly connected to the top of the fixed base 1. A dust collection component is provided on the side of the welding component.

[0033] The limiting assembly includes symmetrical sliding plates 5, made of aluminum alloy. Their function is to limit the movement of stainless steel tubes of different diameters. Sliding plates 5 are located on top of the operating plate 2. Fixing blocks 6, made of carbon steel, are fixedly connected to both sides of the top of sliding plates 5. Fixing plates 9, also made of carbon steel, are fixedly connected to one side of the top of each fixing block 6. These plates support and fix rollers 7, ensuring stable rotation. Rollers 7, made of rubber, are rotatably connected to the side walls of fixing plates 9. Their function is to contact the surface of the stainless steel tubes. In the drive assembly... Driven by the components, the stainless steel tube rotates, allowing the laser machine 13 to perform full welding on the stainless steel tube. Simultaneously, it acts as a buffer when limiting the stainless steel tube, preventing damage to the tube surface. Drive components are installed on the side walls of the rollers 7. Slider 4, made of alloy steel, is fixedly connected to both sides of the bottom of the slide plate 5. A guide rail 3, made of carbon steel, is fixedly connected to the top of the operating plate 2. The outer walls of slider 4 are slidably connected to the inner walls of the guide rail 3. Through the cooperation of slider 4 and guide rail 3, the slide plate 5 can move smoothly in a straight line along the guide rail 3, thereby achieving precise limiting of stainless steel tubes of different diameters. The bottom of the slide plate 5 is fixedly connected to a slider 2 10, and the top of the operating plate 2 is fixedly connected to a fixing block 2 12. The fixing block 2 12 is made of carbon steel and is used to install the hydraulic device 11, thereby fixing the hydraulic device. The hydraulic device 11 is connected to one side of the fixing block 2 12. The hydraulic device (11) is mainly composed of a cylinder body, piston and related hydraulic control components made of alloy steel. It is existing technology and will not be described in detail here. The function of the hydraulic device 11 is to output hydraulic power to push the slider 2 10 to make linear motion, thereby driving the slide plate 5 and the roller 7 to achieve the clamping action of the stainless steel pipe, and can provide different clamping action according to the needs of different pipe diameters. Provides corresponding clamping force, the output end of hydraulic device 11 is connected to slider 10, the drive component includes motor 8, motor (8) is selected as an AC motor with a certain torque output and adjustable speed, its function is to provide rotational power for roller 7, which is existing technology, and will not be described in detail here, the output end of motor 8 is connected to roller 7, driving roller 7 to make clockwise circular motion, so that the stainless steel tube placed on roller 7 makes the same direction circular motion, to meet the requirement of laser machine 13 to perform all-round welding on the surface of stainless steel tube, the bottom of motor 8 is fixedly connected to the top of fixed block 6, and the output end of motor 8 is connected to roller 7.

[0034] The dust collection assembly includes a collection box 14, which is made of galvanized steel sheet. A separator mesh 15, made of woven stainless steel, is slidably connected inside the collection box 14. Its function is to initially intercept larger particles of impurities generated during welding, preventing them from entering subsequent filtration stages. A handle 16, made of rubber, is fixedly connected to the top of the separator mesh 15, facilitating installation and removal by the operator to clean the intercepted impurities. A filter plate 21, made of high-efficiency fiber filter material, is slidably connected inside the collection box 14 to further filter smaller particles of impurities that pass through the separator mesh 15, purifying the exhaust gas generated during welding. A handle 22, made of the same material as handle 16, is fixedly connected to the top of the filter plate 21, facilitating operation by the operator. The separator mesh 15 and filter plate 21 are symmetrically distributed inside the collection box 14. A fan 19 is installed between the separator mesh 15 and filter plate 21, mainly composed of a motor, fan blades, and a protective mesh cover. Its outer shell is made of plastic, and the fan blades are made of aluminum alloy. Support blocks 20 are fixedly connected to the side wall of the fan 19. The function of the fan 19 is to generate suction, drawing the waste gas containing impurities generated during the welding process into the collection box 14. After being filtered by the separator 15 and the filter plate 21, the purified air is discharged, thus protecting the welding environment. This is existing technology and will not be elaborated further here. The support blocks 20 are symmetrically distributed on the side wall of the fan 19, and the side walls of the support blocks 20 are all fixedly connected to the inner wall of the collection box 14. The support blocks 20 are made of... Made of carbon steel, the fan 19 is fixed to the inner wall of the collection box 14. A drawer 17 is slidably connected inside the collection box 14. The drawer 17 is made of thin steel plate. The top of the drawer 17 is slidably connected to the bottom of the separator 15. A second handle 18 is fixedly connected to the side wall of the drawer 17. The material of the second handle 18 is the same as that of the first handle 16. The drawer 17 is used to collect impurities that fall after being filtered by the separator 15 and the filter plate 21. The operator can easily pull out the drawer 17 through the second handle 18 to clean and treat the impurities collected inside.

[0035] Working principle: When using the stainless steel pipe welding device, the operator first drives the slider 10 to make relative linear motion according to the size of the stainless steel pipe through the output end of the hydraulic device 11 at both ends of the control plate 2. The movement of the slider 10 drives the slider 4 to make linear motion inward on the guide rail 3. The slider 4 drives the slide plate 5 and the roller 7 to make linear motion inward. At this time, the operator places the stainless steel pipe between the rollers 7. The rollers 7 at both ends limit the stainless steel pipe. At this time, the laser machine 13 starts to weld the stainless steel pipe. At the same time, the output end of the motor 8 drives the roller 7 to make clockwise circular motion, which drives the stainless steel pipe to make the same circular motion, so that the laser machine 13 can fully weld the surface of the stainless steel pipe.

[0036] While the laser machine 13 is welding, the operator first turns on the working button of the collection box 14 by operating the button. The fan 19 inside the collection box 14 begins to suck in the impurities generated during the welding process. Larger impurities are separated by the separator 15, while smaller impurities pass through the separator 15 and are blocked by the filter plate 21, eventually falling into the drawer 17. After welding is completed, the operator can remove the drawer 17 by the handle 2 18 to further process the impurities inside. The separator 15 and filter plate 21 can also be removed for easy cleaning, achieving the effect of collecting impurities and purifying the air.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A welding device for stainless steel pipes, comprising a fixed base (1), characterized in that: The fixed base (1) is fixedly connected to the top of the operating plate (2), the top of the operating plate (2) is provided with a limit component, the side wall of the operating plate (2) is provided with a welding component, and the side of the welding component is provided with a dust collection component. The limiting component includes a left-right symmetrical sliding plate (5), the sliding plate (5) is located on the top of the operating plate (2), the top two sides of the sliding plate (5) are fixedly connected to a fixing block (6), the top one side of the fixing block (6) is fixedly connected to a fixing plate (9), the side wall of the fixing plate (9) is rotatably connected to a roller (7), the side wall of the roller (7) is provided with a driving component, the bottom two sides of the sliding plate (5) are fixedly connected to a slider (4), the top of the operating plate (2) is fixedly connected to a guide rail (3), the outer wall of the slider (4) is slidably connected to the inner wall of the guide rail (3), the bottom of the sliding plate (5) is fixedly connected to a slider (10), the top of the operating plate (2) is fixedly connected to a fixing block (12), the side of the fixing block (12) is connected to a hydraulic device (11), the output end of the hydraulic device (11) is connected to the slider (10).

2. The welding apparatus for stainless steel pipes according to claim 1, characterized in that: The drive assembly includes a motor (8), the bottom of which is fixedly connected to the top of the fixing block (6), and the output end of the motor (8) is connected to the roller (7).

3. The welding apparatus for stainless steel pipes according to claim 1, characterized in that: The welding assembly includes a laser machine (13), the bottom of which is fixedly connected to the top of the fixed base (1).

4. The welding apparatus for stainless steel pipes according to claim 1, characterized in that: The vacuuming assembly includes a collection box (14), inside which a partition net (15) is slidably connected, and a handle (16) is fixedly connected to the top of the partition net (15).

5. The welding apparatus for stainless steel pipes according to claim 4, characterized in that: The collection box (14) is slidably connected to a filter plate (21), and a handle (22) is fixedly connected to the top of the filter plate (21). The separator (15) and the filter plate (21) are symmetrically distributed inside the collection box (14).

6. The welding apparatus for stainless steel pipes according to claim 5, characterized in that: A fan (19) is provided between the separator (15) and the filter plate (21), and a support block (20) is fixedly connected to the side wall of the fan (19).

7. The stainless steel pipe welding apparatus according to claim 6, characterized in that: The support blocks (20) are symmetrically distributed on the side wall of the fan (19), and the side walls of the support blocks (20) are all fixedly connected to the inner wall of the collection box (14).

8. The stainless steel pipe welding apparatus according to claim 7, characterized in that: The collection box (14) has a drawer (17) slidably connected inside. The top of the drawer (17) is slidably connected to the bottom of the partition net (15). The side wall of the drawer (17) is fixedly connected to a handle (18).

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