Automatic production and processing integrated device for compressor shell

Abstract

The utility model relates to the technical field of automatic machining equipment, in particular to an automatic production and machining integrated device for a compressor shell. Sliding seats of the manipulators are slidably connected with the transverse sliding rails, longitudinal sliding rails are arranged on the sliding seats, manipulator sliding seats are arranged on the longitudinal sliding rails, rotating shafts are arranged at the lower ends of the manipulator sliding seats, the lower ends of the rotating shafts are fixedly connected with guide rods, the guide rods are connected with fixing seats, and pneumatic driving devices are arranged at the upper ends of the fixing seats. A plurality of grabbing clamps are arranged at the lower end of the fixing base, a feeding station, an expanding station, a turning station and a discharging station are sequentially arranged below the truss body from left to right, and a plurality of sensors are arranged on all the stations. Compared with the prior art, the full-automatic machining process of the compressor shell from feeding to expanding, turning and discharging is achieved by integrating multiple stations, the labor cost is reduced, the working efficiency is improved, and the production capacity is improved.

Description

Technical Field

[0001] This utility model relates to the field of automated processing equipment technology, specifically an integrated device for automated production and processing of compressor housings. Background Technology

[0002] Current product processing typically involves multiple steps, such as loading, expansion, turning, and unloading. Existing processing equipment often suffers from low automation, low efficiency, and poor coordination between processes. This is especially true for processing compressor housings, which are heavy and require extremely high labor intensity. Therefore, improving production line automation, increasing efficiency, ensuring smooth workflow between processes, and reducing production cycles and costs are urgent issues that need to be addressed. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides an integrated device for automated production and processing of compressor housings, comprising a truss main body. The truss main body includes two uprights and a crossbeam. The left and right ends of the crossbeam are respectively mounted on the two uprights. A transverse slide rail is provided on one side of the top of the crossbeam, and several robotic arms are provided on the transverse slide rail. Each robotic arm includes a sliding seat, a longitudinal slide rail, a robotic arm sliding seat, a rotating shaft, a guide rod, a fixed seat, a pneumatic drive device, and several material grippers. The sliding seat and the transverse slide rail are slidably connected. The longitudinal slide rail is provided on the sliding seat, and the robotic arm sliding seat is provided on the longitudinal slide rail. A rotating shaft is provided at the lower end of the robotic arm sliding seat, and a guide rod is fixedly connected to the lower end of the rotating shaft. The guide rod is connected to the fixed seat. A pneumatic drive device is provided at the upper end of the fixed seat, and several material grippers are provided at the lower end of the fixed seat. From left to right, the lower part of the truss main body is provided with a loading station, an expansion station, a machining station, and an unloading station. Several sensors are provided at each station.

[0004] A control device is provided on one side of the truss body, and the control device is connected to the robot arm and several sensor signals.

[0005] Both the loading and unloading stations are equipped with locking slots, the inner contour of which matches the outer contour of the product, and a sensor is provided at the bottom of the locking slot.

[0006] The expansion station is equipped with an expansion machine. The inlet of the expansion machine is equipped with a sensor 2. The expansion machine is equipped with an expansion mold. The expansion mold has a through hole inside. The diameter of the upper end of the through hole is larger than the diameter of the lower end, and the upper and lower ends are smoothly transitioned.

[0007] The machining station is equipped with a machining lathe, which is equipped with a machining fixture, and the machining fixture is equipped with a sensor.

[0008] The inner side of the material gripper is provided with an anti-slip pad.

[0009] Compared with existing technologies, this utility model integrates multiple workstations and robotic arms to achieve a fully automated processing flow for the compressor housing, from feeding to expansion, turning and unloading, thereby reducing labor costs, improving work efficiency and increasing production capacity. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 This is a side view of the present invention;

[0012] Figure 3 This is a schematic diagram of the robotic arm structure;

[0013] Figure 4 This is a schematic diagram of the slot structure;

[0014] Figure 5 This is a top view of the card slot;

[0015] Figure 6 This is a schematic diagram of an expander.

[0016] Figure 7 A schematic diagram of a lathe for machining;

[0017] See Figures 1 to 7 1. Truss main body, 2. Crossbeam, 3. Transverse slide rail, 4. Robot arm, 5. Sliding seat, 6. Longitudinal slide rail, 7. Robot arm sliding seat, 8. Rotary shaft, 9. Guide rod, 10. Fixed seat, 11. Pneumatic drive device, 12. Material gripper, 13. Loading station, 14. Expanding station, 15. Machining station, 16. Unloading station, 17. Control device, 18. Grip slot, 19. Sensor 1, 20. Expanding machine, 21. Sensor 2, 22. Expanding mold, 23. Through hole, 24. Machining lathe, 25. Machining fixture, 26. Sensor 3, 27. Product. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] like Figures 1 to 3An integrated automated production and processing device for compressor housings includes a truss body 1, which comprises two uprights and a crossbeam 2. The left and right ends of the crossbeam 2 are respectively mounted on the two uprights. A transverse slide rail 3 is provided on one side of the top of the crossbeam 2. Several robotic arms 4 are provided on the transverse slide rail 3. Each robotic arm 4 includes a sliding seat 5, a longitudinal slide rail 6, a robotic arm sliding seat 7, a rotating shaft 8, a guide rod 9, a fixed seat 10, a pneumatic drive device 11, and several gripping clamps 12. The sliding seat 5 and the transverse slide rail 3 are slidably connected. The longitudinal slide rail 6 is provided on the sliding seat 4, and the robotic arm sliding seat 7 is provided on the longitudinal slide rail 6. The lower end of the robotic arm sliding seat 7 is provided with a rotating shaft 8, and the lower end of the rotating shaft 8 is fixedly connected to the guide rod 9. The guide rod 9 is connected to the fixed seat 10. The upper end of the fixed seat 10 is provided with a pneumatic drive device 11, and the lower end of the fixed seat 10 is provided with four gripping clamps 12. The rotating shaft 8 enables the robotic arm 4 to rotate, flexibly adjusting the gripping angle and position. The pneumatic drive device 11 drives the opening and closing of the gripping clamps 12, realizing the gripping and release of the product 27. The coordinated action of the four gripping clamps 12 can firmly grip shell parts of different shapes and sizes, ensuring the stability and reliability of the product during processing.

[0020] The sliding seat contains a motor, which drives the robot arm 7 to move along the extension direction of the transverse slide rail 3. The robot arm sliding seat also contains a motor, which drives the robot arm sliding seat to move along the extension direction of the longitudinal slide rail 8.

[0021] Below the truss main body 1, from left to right, there are a loading station 12, an expansion station 13, a machining station 14, and an unloading station 15. Each station is equipped with a sensor to detect whether the product is placed in the correct position.

[0022] A control device 17 is provided on one side of the truss body 1. The control device 17 is connected to the robot arm 4 and several sensor signals.

[0023] like Figures 4-5 Both the loading station 13 and the unloading station 16 are equipped with a locking groove 18. The inner contour of the locking groove 18 matches the outer contour of the product 27. A sensor 19 is provided at the bottom of the locking groove 18.

[0024] like Figure 6 The expansion station 14 is equipped with an expansion machine 20. The feed inlet of the expansion machine 20 is equipped with a sensor 21. The expansion machine 20 is equipped with an expansion mold 22. The expansion mold 22 is equipped with a through hole 23. The upper diameter of the through hole 23 is larger than the lower diameter, and the upper and lower ends are smoothly transitioned to realize the expansion of the product with two diameter sizes.

[0025] like Figure 7 The machining station 15 is equipped with a machining lathe 24, a machining fixture 25 is mounted on the machining lathe 24, and a sensor 26 is mounted on the machining fixture 25.

[0026] The inner side of the gripper 12 is equipped with an anti-slip pad made of rubber to increase friction during gripping and prevent the product from slipping.

[0027] In use, the product 27 to be processed is first placed in the slot 18 of the loading station 13. After the sensor 19 of the loading station 13 detects the product 27, the signal is fed back to the control device 17. The robot arm 4 moves along the horizontal slide rail 3 and the vertical slide rail 6 to directly above the product 27. The robot arm 4 opens and grabs the product. Then the robot arm 4 moves the product to the expansion station 14. After sensor 21 of expansion machine 20 detects product 27, robot arm 4 releases and moves above expansion station 14. Expansion machine 20 begins expansion operation on product 27. After expansion, robot arm 4 moves product to machining station 15. Robot arm rotates 90 degrees to fit product 27 into machining fixture 25. Sensor 26 on machining fixture 25 senses that product 27 has been placed and clamps it. Robot arm 4 releases and moves above machining station 15. Machining lathe 24 performs machining on product 27. After machining, robot arm 4 moves again to move product 27 into slot 18 of unloading station 15. Sensor at unloading station 15 detects product 27, and the processing flow ends, awaiting the start of the next processing cycle. The sensors at each station work closely with control device 17 to achieve precise control of the machining status of the shell parts, ensuring efficient and stable operation of the equipment.

Claims

1. An integrated automated production and processing device for compressor housings, comprising a truss main body (1), characterized in that: The truss body (1) includes two uprights and a crossbeam (2). The left and right ends of the crossbeam (2) are respectively installed on the two uprights. A transverse slide rail (3) is provided on one side of the top of the crossbeam (2). Several manipulators (4) are provided on the transverse slide rail (3). The manipulators (4) include a sliding seat (5), a longitudinal slide rail (6), a manipulator sliding seat (7), a rotating shaft (8), a guide rod (9), a fixed seat (10), a pneumatic drive device (11), and several material grippers (12). The sliding seat (5) and the transverse slide rail (3) are slidably connected. The sliding seat (4) is provided with A longitudinal slide rail (6) is provided with a robotic arm sliding seat (7). A rotating shaft (8) is provided at the lower end of the robotic arm sliding seat (7). A guide rod (9) is fixedly connected to the lower end of the rotating shaft (8). The guide rod (9) is connected to a fixed seat (10). A pneumatic drive device (11) is provided at the upper end of the fixed seat (10). Several material gripping clamps (12) are provided at the lower end of the fixed seat (10). From left to right, a loading station (13), an expansion station (14), a machining station (15), and a unloading station (16) are provided below the truss body (1). Several sensors are provided at each station.

2. The integrated automated production and processing device for compressor housing according to claim 1, characterized in that: The main body of the truss (1) is provided with a control device (17) on one side. The control device (17) is connected to the robot (4) and several sensor signals respectively.

3. The integrated automated production and processing device for compressor housing according to claim 1, characterized in that: Both the loading station (13) and the unloading station (16) are provided with a slot (18). The inner contour of the slot (18) matches the outer contour of the product (27). A sensor (19) is provided at the bottom of the slot (18).

4. The integrated automated production and processing device for compressor housing according to claim 1, characterized in that: The expansion station (14) is equipped with an expansion machine (20). The feed inlet of the expansion machine (20) is equipped with a sensor (21). The expansion machine (20) is equipped with an expansion mold (22). The expansion mold (22) is equipped with a through hole (23). The upper diameter of the through hole (23) is larger than the lower diameter, and the upper and lower ends are smoothly transitioned.

5. The integrated automated production and processing device for compressor housing according to claim 1, characterized in that: The machining station (15) is equipped with a machining lathe (24), a machining fixture (25) is provided on the machining lathe (24), and a sensor (26) is provided on the machining fixture (25).

6. The integrated automated production and processing device for compressor housing according to claim 1, characterized in that: The inner side of the material gripper (12) is provided with an anti-slip pad.

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