Uniform foaming device for rubber and plastic thermal insulation pipe

By improving the mold fixing and heating structure of the rubber and plastic insulation pipe foaming device, the problem of inconvenient mold replacement was solved, realizing convenient mold replacement and uniform foaming of rubber and plastic insulation pipes, thereby improving operating efficiency and foaming effect.

CN224224356UActive Publication Date: 2026-05-12HEBEI YONGZHENG ENERGY SAVING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI YONGZHENG ENERGY SAVING TECH CO LTD
Filing Date
2025-06-10
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing mold replacement for the uniform foaming device for rubber and plastic insulation pipes is inconvenient, resulting in time-consuming and labor-intensive operation.

Method used

A structure including a mold, a socket block, an insert block, an active connecting rod, and a driven connecting rod is designed. The mold can be easily replaced by a motor drive, and the microwave generating component can be moved to adapt to rubber and plastic insulation pipes of different lengths through a combination of a metal movable ring, a telescopic rod, gears, and a toothed plate, ensuring uniform heating.

Benefits of technology

It enables convenient mold replacement and uniform foaming of rubber and plastic insulation pipes, resulting in more even heating and improved operating efficiency and foaming effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber and plastic foaming devices, and one embodiment of the utility model provides a rubber and plastic thermal insulation pipe uniform foaming device which comprises a foaming barrel, and a mold is movably connected to the inner surface of the foaming barrel. The circular shaft and the driving connecting rod start to rotate, at the moment, the driven connecting rod starts to rotate under the driving of the other end of the driving connecting rod, and at the same time, the other end of the driven connecting rod drives the inserting block, so that the whole inserting block starts to move rightwards along the inner surface of the guide frame, and finally the inserting block is separated from the inner surface of the sleeving block; therefore, the overall fixation of the mold is relieved, and at the moment, an operator can directly pull out the mold to replace the mold. According to the technical scheme, the technical problem that a mold is inconvenient to replace in the prior art is solved.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of rubber and plastic foaming devices, in particular to a rubber and plastic insulation pipe uniform foaming device. BACKGROUND

[0002] Rubber and plastic foaming is a processing technology that forms a porous structure of rubber or plastic base material through physical or chemical methods, which endows the material with the characteristics of lightweight, heat insulation, sound absorption and cushioning, etc. Its process includes steps such as injection of foaming agent, high-temperature expansion or high-pressure pressure release, etc. to form a uniform closed-cell or open-cell form. The finished product has advantages such as good elasticity, strong impact resistance and low thermal conductivity, etc. and is widely used in fields such as building insulation, automotive interior, sports protection and packaging shock absorption, etc.

[0003] In the prior art, when the operator performs the foaming treatment of the rubber and plastic insulation pipe, a uniform foaming device needs to be used to ensure the uniformity of the foaming effect. Although the existing uniform foaming device has a basic uniform foaming function, the existing uniform foaming device generally uses bolts to fix the mold inside the uniform foaming device, which makes the disassembly of the mold more time-consuming and laborious. Therefore, it needs to be improved. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above defects, embodiments of the present disclosure provide a rubber and plastic insulation pipe uniform foaming device, which solves the technical problem of inconvenient replacement of the mold in the prior art.

[0005] According to one aspect, at least one embodiment of the present disclosure provides a rubber and plastic insulation pipe uniform foaming device, which comprises a foaming barrel, the inner surface of the foaming barrel is movably connected with a mold, the lower surface of the mold is fixedly connected with a sleeve block, the bottom end of the sleeve block penetrates through the foaming barrel and extends below the foaming barrel, the outer surface of the sleeve block is movably connected with the inner surface of the foaming barrel, the inner surface of the sleeve block is movably connected with a plug, the upper surface of the plug is movably connected with the lower surface of the foaming barrel, a first motor is fixedly installed on the right side of the lower surface of the foaming barrel, the other end of the output shaft of the first motor is fixedly sleeved with a circular shaft, the outer surface of the circular shaft is fixedly sleeved with a driving link, the other end of the driving link is hingedly connected with a driven link, and the other end of the driven link is hingedly connected with the lower surface of the plug.

[0006] As a preferred technical solution of the present disclosure, the outer surfaces of the front and rear sides of the plug are both fixedly connected with movable blocks, the outer surfaces of the movable blocks are movably connected with guide frames, and the upper surfaces of the guide frames are fixedly connected with the lower surface of the foaming barrel.

[0007] As a preferred technical solution of the present disclosure, the inner surface of the top of the mold is fixedly connected with a handle, and the outer surface of the handle is smooth.

[0008] Preferably, the upper surface of the foaming barrel is movably connected with a cover plate, the inner surface of the cover plate is movably connected with the outer surface of the foaming barrel, and the cover plate is made of stainless steel.

[0009] Preferably, the lower surface of the foaming barrel is fixedly connected with three supporting columns, and the supporting columns are of the same size.

[0010] Preferably, the inner surface of the foaming barrel is movably sleeved with a metal movable ring, and the inner surface of the metal movable ring is fixedly installed with a microwave generating assembly.

[0011] Preferably, the lower surface of the metal movable ring is fixedly connected with an extension rod, the bottom end of the extension rod penetrates through the foaming barrel and extends below the foaming barrel and is fixedly connected with a U-shaped plate, and the length of the extension rod is shorter than the length of the supporting column.

[0012] Preferably, the left surface of the foaming barrel is fixedly connected with a mounting plate, the front side of the left surface of the mounting plate is fixedly installed with a second motor, the other end of the output shaft of the second motor is fixedly sleeved with a rotating shaft, and the outer surface of the rotating shaft is fixedly sleeved with a gear.

[0013] Preferably, the outer surface of the gear is movably connected with a toothed plate, the right surface of the toothed plate is movably connected with the left surface of the mounting plate, and the bottom end of the toothed plate is fixedly connected with the left surface of the U-shaped plate.

[0014] Preferably, the left surface of the toothed plate is movably connected with an L-shaped limiting block located at the rear side of the gear, and the right surface of the L-shaped limiting block is fixedly connected with the left surface of the mounting plate.

[0015] The embodiment of the present disclosure has the following advantages:

[0016] 1. In the present disclosure, by arranging the mold, the sleeving block, the insertion block, the driving link and the driven link, when the first motor starts to operate, the circular shaft and the driving link start to rotate, at this time, the driven link starts to rotate under the driving of the other end of the driving link, and at the same time, the other end of the driven link drives the insertion block to move to the right along the inner surface of the guide frame, and finally the insertion block is separated from the inner surface of the sleeving block, so that the fixation of the mold is released, at this time, the operator can directly pull out the mold for replacement, thereby achieving convenient replacement of the mold.

[0017] 2. The metal movable ring, extension rod, U-shaped plate, gear and toothed plate are arranged in the disclosure, when the second motor starts to operate, the rotating shaft and the gear start to rotate, because the gear and the toothed plate are engaged with each other, so the toothed plate, the U-shaped plate, the extension rod and the metal movable ring as a whole start to move downward under the driving of the gear, which makes the microwave generating assembly can uniformly heat according to the different length of the rubber plastic heat preservation pipe, avoids the problem that the top end of the rubber plastic heat preservation pipe is heated more seriously and causes the poor foaming effect of the top end of the heat preservation pipe. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the disclosure, the drawings needed to be used in the description of the embodiments of the disclosure will be briefly introduced. Obviously, the drawings in the following description are only some example embodiments of the disclosure. For those skilled in the art, other drawings can be obtained according to the content of the example embodiments of the disclosure and these drawings without paying creative labor.

[0019] Figure 1 The structure schematic diagram of an embodiment of the disclosure as a whole;

[0020] Figure 2 The structure schematic diagram of an embodiment of the disclosure as a whole; Figure 1 The structure schematic diagram of the L-shaped limiting block in an embodiment of the disclosure;

[0021] Figure 3 The structure schematic diagram of the guiding frame in an embodiment of the disclosure; Figure 1 The structure schematic diagram of the extension rod in an embodiment of the disclosure;

[0022] Figure 4 The structure schematic diagram of the extension rod in an embodiment of the disclosure; Figure 1 The sectional structure schematic diagram of the extension rod in an embodiment of the disclosure;

[0023] Figure 5 The sectional structure schematic diagram of the foaming barrel in an embodiment of the disclosure. Figure 1

[0024] In the figure: 1, foaming barrel; 2, mold; 3, sleeve block; 4, plug; 5, first motor; 6, round shaft; 7, driving link; 8, driven link; 9, guiding frame; 10, movable block; 11, handle; 12, cover plate; 13, metal movable ring; 14, microwave generating assembly; 15, extension rod; 16, U-shaped plate; 17, mounting plate; 18, second motor; 19, rotating shaft; 20, gear; 21, toothed plate; 22, L-shaped limiting block; 23, supporting column. DETAILED DESCRIPTION

[0025] The disclosure will be further described in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the disclosure, not to limit the disclosure.

[0026] ​For the purpose of clarity, only the parts of the apparatus that are pertinent to the disclosure have been shown in the drawings, and they do not necessarily represent the actual size or shape of the product. In addition, for the purpose of clarity, in some of the drawings, only one of the parts having the same structure or function has been shown schematically, or only one of them has been labeled. In this document, "one" means not only "only one", but also "more than one", and "several" includes "two" and "more than two".

[0027] In this document, unless otherwise explicitly specified and limited, the terms "mount", "connected", "connection" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.

[0028] In the present disclosure, unless otherwise explicitly specified and limited, "on" or "under" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "above" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. "Under", "below" and "below" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.

[0029] In the description of the present embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure.

[0030] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0031] As Figures 1-5As shown in the figure, it shows a rubber plastic insulation pipe uniform foaming device in an embodiment of the present disclosure, including a foaming barrel 1, the inner surface of the foaming barrel 1 is movably connected with a mold 2, the lower surface of the mold 2 is fixedly connected with a sleeve block 3, the bottom end of the sleeve block 3 penetrates through the foaming barrel 1 and extends below the foaming barrel 1, the outer surface of the sleeve block 3 and the inner surface of the foaming barrel 1 are movably connected, the inner surface of the sleeve block 3 movably connects with an insertion block 4, the upper surface of the insertion block 4 and the lower surface of the foaming barrel 1 are movably connected, the lower surface of the foaming barrel 1 is fixedly installed with a first motor 5, the other end of the output shaft of the first motor 5 is fixedly sleeved with a circular shaft 6, the outer surface of the circular shaft 6 is fixedly sleeved with a driving link 7, the other end of the driving link 7 is hinged with a driven link 8, the other end of the driven link 8 is hinged with the lower surface of the insertion block 4.

[0032] When the operator starts the first motor 5, the circular shaft 6 and the driving link 7 will start to rotate, at this time the other end of the driving link 7 will drive the driven link 8, so that the driven link 8 starts to rotate, and the other end of the driven link 8 will drive the insertion block 4 in the process, so that the insertion block 4 starts to move to the right.

[0033] In some examples, the outer surfaces of the front and rear sides of the insertion block 4 are fixedly connected with movable blocks 10, the outer surfaces of the movable blocks 10 are movably connected with guide frames 9, and the upper surfaces of the guide frames 9 are fixedly connected with the lower surface of the foaming barrel 1.

[0034] The design of the guide frame 9 and the movable block 10 plays a limiting role in the moving direction and range of the insertion block 4.

[0035] In some examples, the inner surface of the top of the mold 2 is fixedly connected with a handle 11, and the outer surface of the handle 11 is smooth.

[0036] The design of the handle 11 facilitates the operator to pull out the mold 2 as a whole for replacement.

[0037] In some examples, the upper surface of the foaming barrel 1 movably connects with a cover plate 12, the inner surface of the cover plate 12 movably connects with the outer surface of the foaming barrel 1, and the cover plate 12 is made of stainless steel.

[0038] The metal material of the cover plate 12 can reflect microwaves, thereby preventing microwaves from causing harm to surrounding workers and objects.

[0039] In some examples, the lower surface of the foaming barrel 1 is fixedly connected with support columns 23, the number of support columns 23 is three, and the sizes of the three support columns 23 are the same.

[0040] The design of the support column 23 plays a supporting role for the foaming barrel 1 as a whole.

[0041] In some examples, the inner surface of the foaming barrel 1 is sleeved with a metal movable ring 13, and the inner surface of the metal movable ring 13 is fixedly installed with a microwave generating assembly 14.

[0042] The microwave generating assembly 14 can emit microwaves to heat the rubber and plastic insulation pipe during operation, so that the rubber and plastic insulation pipe reaches the foaming temperature.

[0043] In some examples, the lower surface of the metal movable ring 13 is fixedly connected with an extension rod 15, the bottom end of the extension rod 15 penetrates through the foaming barrel 1 and extends below the foaming barrel 1 and is fixedly connected with a U-shaped plate 16, and the length of the extension rod 15 is shorter than the length of the supporting column 23.

[0044] The design of the extension rod 15 plays a limiting role on the overall moving direction of the microwave generating assembly 14.

[0045] In some examples, the left surface of the foaming barrel 1 is fixedly connected with a mounting plate 17, the front side of the left surface of the mounting plate 17 is fixedly installed with a second motor 18, the other end of the output shaft of the second motor 18 is fixedly sleeved with a rotating shaft 19, and the outer surface of the rotating shaft 19 is fixedly sleeved with a gear 20.

[0046] When the second motor 18 operates, the rotating shaft 19 and the gear 20 will start to rotate.

[0047] In some examples, the outer surface of the gear 20 is meshingly connected with a toothed plate 21, the right surface of the toothed plate 21 is movably connected with the left surface of the mounting plate 17, and the bottom end of the toothed plate 21 is fixedly connected with the left surface of the U-shaped plate 16.

[0048] The rotation of the gear 20 drives the toothed plate 21, so that the toothed plate 21 and the U-shaped plate 16 as a whole start to move upward.

[0049] In some examples, the left surface of the toothed plate 21 is movably connected with an L-shaped limiting block 22 located at the rear side of the gear 20, and the right surface of the L-shaped limiting block 22 is fixedly connected with the left surface of the mounting plate 17.

[0050] The design of the L-shaped limiting block 22 plays a limiting role on the moving direction of the toothed plate 21 and a protection role on the toothed plate 21.

[0051] The working principle and use process of the present disclosure are as follows:

[0052] Firstly, the operator inserts the mold 2 into the middle of the inner surface of the foaming barrel 1 as a whole, and makes the bottom end of the sleeve block 3 pass through the inner surface of the foaming barrel 1 to the lower part of the foaming barrel 1, then the operator starts the No. 1 motor 5, with the operation of the No. 1 motor 5, the circular shaft 6 and the driving link 7 begin to rotate, and the rotation of the driving link 7 drives the driven link 8, thereby making the other end of the driven link 8 drive the plug block 4, so that the plug block 4 begins to move left along the inner surface of the guide frame 9 as a whole, and finally the plug block 4 is inserted into the inner surface of the sleeve block 3, thereby fixing the mold 2 as a whole in the middle of the inner surface of the foaming barrel 1.

[0053] Then the operator puts the rubber plastic insulation pipe on the outer surface of the mold 2, and then the operator starts the microwave generating assembly 14 and the No. 2 motor 18, wherein the operation of the microwave generating assembly 14 makes the microwave generating assembly 14 begin to release microwaves to heat the rubber plastic insulation pipe, and the operation of the No. 2 motor 18 makes the rotating shaft 19 and the gear 20 begin to rotate, and the rotation of the gear 20 drives the toothed plate 21, thereby making the toothed plate 21, the U-shaped plate 16, the telescopic rod 15 and the metal movable ring 13 begin to move up and down as a whole, and finally under the joint action of the microwave generating assembly 14 and the toothed plate 21, the rubber plastic insulation pipe is uniformly heated and foamed, thereby completing the foaming treatment of the rubber plastic insulation pipe.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, not to limit it, although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present disclosure, and they should be covered in the scope of the claims of the present disclosure.

Claims

1. A uniform foaming device for rubber and plastic insulation pipes, comprising a foaming tank (1), characterized in that: The inner surface of the foaming barrel (1) is movably connected to a mold (2), and the lower surface of the mold (2) is fixedly connected to a sleeve block (3). The bottom end of the sleeve block (3) penetrates the foaming barrel (1) and extends to the bottom of the foaming barrel (1). The outer surface of the sleeve block (3) is movably connected to the inner surface of the foaming barrel (1). The inner surface of the sleeve block (3) is movably connected to an insert block (4). The upper surface of the insert block (4) is movably connected to the lower surface of the foaming barrel (1). A first motor (5) is fixedly installed on the right side of the lower surface of the foaming barrel (1). The other end of the output shaft of the first motor (5) is fixedly sleeved with a round shaft (6). The outer surface of the round shaft (6) is fixedly sleeved with an active connecting rod (7). The other end of the active connecting rod (7) is hinged to a driven connecting rod (8). The other end of the driven connecting rod (8) is hinged to the lower surface of the insert block (4).

2. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: The outer surfaces of the front and rear sides of the insert (4) are fixedly connected to movable blocks (10), and the outer surfaces of the movable blocks (10) are movably connected to guide frames (9). The upper surface of the guide frames (9) and the lower surface of the foaming barrel (1) are fixedly connected.

3. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: A handle (11) is fixedly connected to the inner surface of the top of the mold (2), and the outer surface of the handle (11) is smooth.

4. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: The upper surface of the foaming barrel (1) is movably connected to a cover plate (12), the inner surface of the cover plate (12) is movably connected to the outer surface of the foaming barrel (1), and the cover plate (12) is made of stainless steel.

5. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: The lower surface of the foaming barrel (1) is fixedly connected with a support column (23), and there are three support columns (23), all of which are the same size.

6. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: A metal movable ring (13) is movably sleeved on the inner surface of the foaming barrel (1), and a microwave generating component (14) is fixedly installed on the inner surface of the metal movable ring (13).

7. The uniform foaming device for rubber and plastic insulation pipes according to claim 6, characterized in that: The lower surface of the metal movable ring (13) is fixedly connected to a telescopic rod (15). The bottom end of the telescopic rod (15) passes through the foaming barrel (1) and extends to the bottom of the foaming barrel (1) and is fixedly connected to a U-shaped plate (16). The length of the telescopic rod (15) is shorter than the length of the support column (23).

8. The uniform foaming device for rubber and plastic insulation pipes according to claim 1, characterized in that: A mounting plate (17) is fixedly connected to the left side of the outer surface of the foaming barrel (1). A second motor (18) is fixedly installed on the front side of the left surface of the mounting plate (17). A rotating shaft (19) is fixedly sleeved on the other end of the output shaft of the second motor (18). A gear (20) is fixedly sleeved on the outer surface of the rotating shaft (19).

9. The uniform foaming device for rubber and plastic insulation pipes according to claim 8, characterized in that: The outer surface of the gear (20) is meshed with a toothed plate (21), the right surface of the toothed plate (21) is movably connected to the left surface of the mounting plate (17), and the bottom end of the toothed plate (21) is fixedly connected to the left surface of the U-shaped plate (16).

10. The uniform foaming device for rubber and plastic insulation pipes according to claim 9, characterized in that: The left surface of the toothed plate (21) is movably connected to an L-shaped limiting block (22) located behind the gear (20), and the right surface of the L-shaped limiting block (22) is fixedly connected to the left surface of the mounting plate (17).