Plasma dust removal lifting platform

By using automated control of the plasma dust removal lifting platform and plasma dust removal technology, the problem of low efficiency in treating surface contaminants of traditional plastic products has been solved, achieving a high-efficiency, clean, and low-cost plastic product processing process.

CN224224376UActive Publication Date: 2026-05-12FUYU MOULDING & TOOLING (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUYU MOULDING & TOOLING (SUZHOU) CO LTD
Filing Date
2025-03-26
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional methods for treating surface contaminants on plastic products are inefficient, prone to causing secondary pollution, and costly, making it impossible to process in batches.

Method used

The system employs a plasma dust removal lifting platform, combined with an automated control system and plasma dust removal technology, to achieve automated cleaning of product surfaces. It utilizes a plasma generator to remove contaminants such as material debris, static electricity, and dust.

Benefits of technology

It improves processing efficiency, reduces labor costs, avoids secondary pollution, and ensures high product quality and appearance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224224376U_ABST
    Figure CN224224376U_ABST
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Abstract

The utility model discloses a plasma dust removal lifting platform which comprises a base, a supporting pipe is fixedly connected to the base, a guide rod air cylinder is fixedly installed on the top of an inner cavity of the supporting pipe through a screw, and a control system connected with the guide rod air cylinder mainly comprises a power module, an input / output module, an electromagnetic valve and the like. A mounting plate is fixedly connected to the top end of a guide rod of the guide rod air cylinder, a U-shaped mounting frame is fixedly mounted on one side of the mounting plate through bolts, handle bolts are fixedly mounted on the two sides of the U-shaped mounting frame, and a plasma dust removal device is fixedly mounted between the two handle bolts. The plasma dust removal device is composed of a plasma generator, a semiconductor refrigeration device, a machine body, a power source and the like, and a tray is fixedly mounted on the other side of the mounting plate through screws. According to the plasma dust removal lifting platform, the efficient, clean and low-cost plastic product machining process is achieved through the automatic control and plasma dust removal technology, and powerful support is provided for high-quality machining of plastic products.
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Description

Technical Field

[0001] This utility model relates to the field of plastic product processing technology, specifically to a plasma dust removal lifting platform. Background Technology

[0002] Traditional methods for treating surface contaminants on plastic products involve manual wiping and air gun blowing. Both methods require processing each plastic product individually, making batch processing impossible and significantly reducing production efficiency. Furthermore, the process is susceptible to secondary contamination due to human error; for example, the wiping cloth or air gun itself may carry contaminants, thus re-contaminating the plastic products. Therefore, traditional methods for treating surface contaminants on plastic products suffer from problems such as wasted labor costs, low efficiency, susceptibility to secondary contamination, and inconsistent quality. Utility Model Content

[0003] The purpose of this utility model is to provide a plasma dust removal lifting platform, which achieves a high-efficiency, clean, and low-cost plastic product processing process through automated control and plasma dust removal technology, providing strong support for high-quality processing of plastic products and solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A plasma dust removal lifting platform includes a base, on which a support tube is fixedly connected. A guide rod cylinder is fixedly installed on the top of the inner cavity of the support tube by screws. The control system connected to the guide rod cylinder mainly includes a power module, an input / output module, and a solenoid valve. A mounting plate is fixedly connected to the top of the guide rod of the guide rod cylinder. A U-shaped mounting bracket is fixedly installed on one side of the mounting plate by bolts. Handle bolts are fixedly installed on both sides of the U-shaped mounting bracket. A plasma dust removal device is fixedly installed between the two handle bolts. The plasma dust removal device consists of a plasma generator, a semiconductor cooling device, a body, and a power supply. A tray is fixedly installed on the other side of the mounting plate by screws.

[0006] Preferably, the base has multiple waist-shaped fixing holes.

[0007] Preferably, the support tube includes a lower support base, a connecting tube, and an upper hollow tube. The lower support base is fixedly connected to the base, the connecting tube is disposed on the upper part of the lower support base, and the bottom of the upper hollow tube is sleeved on the connecting tube.

[0008] Preferably, the bottom of the lower support is provided with an outer edge, which is fixedly mounted on the base by screws.

[0009] Preferably, the connecting pipe and the upper hollow pipe are fitted with through-hole fixing bolts.

[0010] Preferably, a first connecting block is fixed to the top of the guide rod of the guide rod cylinder, and a second connecting block is fixed to the bottom surface of the mounting plate. The second connecting block has a slot, the first connecting block is inserted into the slot, and the second connecting block is fixedly installed on the first connecting block by countersunk screws.

[0011] Preferably, the mounting plate is tilted at an angle of 5-15°.

[0012] Preferably, the inner bottom surface of the tray is provided with anti-slip ridges.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This plasma dust removal lifting platform can adapt to product and production line layouts of different heights, enhancing its applicability and flexibility. It can effectively remove contaminants such as material debris, static electricity, and dust from product surfaces, thoroughly cleaning product surfaces, improving product appearance quality and performance, avoiding secondary pollution caused by manual operation, reducing manual intervention, and lowering labor costs. Through automated control, it greatly improves processing efficiency. This plasma dust removal lifting platform, through automated control and plasma dust removal technology, achieves a highly efficient, clean, and low-cost plastic product processing process, providing strong support for high-quality processing of plastic products. Attached Figure Description

[0015] Figure 1 Schematic diagram of the structure of the plasma dust removal lifting platform provided by this utility model Figure 1 ;

[0016] Figure 2 Schematic diagram of the structure of the plasma dust removal lifting platform provided by this utility model Figure 2 ;

[0017] Figure 3 An exploded view of the plasma dust removal lifting platform provided by this utility model;

[0018] Figure 4 A schematic diagram showing the separation of the first connecting block on the guide rod cylinder and the second connecting block on the mounting plate of the plasma dust removal lifting platform provided by this utility model.

[0019] In the diagram: 1. Base; 2. Support tube; 201. Lower support seat; 202. Connecting tube; 203. Upper hollow tube; 204. Outer edge; 205. Fixing bolt; 3. Guide rod cylinder; 4. Mounting plate; 5. U-shaped mounting bracket; 6. Handle bolt; 7. Plasma dust removal device; 8. Tray; 9. Waist-shaped fixing hole; 10. First connecting block; 11. Second connecting block; 1101. Slot; 12. Anti-slip embossed texture. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] Please see Figure 1-4 This utility model provides a plasma dust removal lifting platform, including a base 1. The base 1 has multiple waist-shaped fixing holes 9, which allows the base to be easily fixed to the ground or other tabletops, improving the stability and flexibility of the lifting platform. A support tube 2 is fixedly connected to the base 1. A guide rod cylinder 3 is fixedly installed on the top of the inner cavity of the support tube 2 by screws. The control system connected to the guide rod cylinder 3 mainly includes a power module, an input / output module, and a solenoid valve. A mounting plate 4 is fixedly connected to the top of the guide rod of the guide rod cylinder 3. A U-shaped mounting bracket 5 is fixedly installed on one side of the mounting plate 4 by bolts. Handle bolts 6 are fixedly installed on both sides of the U-shaped mounting bracket 5. A plasma dust removal device 7 is fixedly installed between the two handle bolts 6. The plasma dust removal device 7 consists of a plasma generator, a semiconductor cooling device, a body, and a power supply. A tray 8 is fixedly installed on the other side of the mounting plate 4 by screws.

[0023] The plasma dust removal lifting platform uses a guide rod cylinder 3 to move the mounting plate 4 up and down, thereby lifting the plasma dust removal device 7 and the tray 8. This allows it to adapt to products and production line layouts of different heights, enhancing its applicability and flexibility. When a product is placed on the tray 8, the plasma dust removal device 7 effectively removes contaminants such as material debris, static electricity, and dust from the product surface, thoroughly cleaning the product surface, improving its appearance quality and performance, avoiding secondary pollution caused by manual operation, reducing manual intervention, and lowering labor costs. Through automated control, it achieves rapid docking and processing of products with the plasma dust removal device 7, greatly improving processing efficiency. Simultaneously, the handle bolts 6 on the U-shaped mounting bracket 5 allow for quick installation and disassembly of the plasma dust removal device 7, improving convenience, and allowing adjustment of the installation angle of the plasma dust removal device 7 to better cover the product surface. This plasma dust removal lifting platform, through automated control and plasma dust removal technology, achieves a highly efficient, clean, and low-cost plastic product processing process, providing strong support for high-quality processing of plastic products.

[0024] The aforementioned support tube 2 includes a lower support base 201, a connecting tube 202, and an upper hollow tube 203. The lower support base 201 is fixedly connected to the base 1. The connecting tube 202 is located on the upper part of the lower support base 201. The bottom of the upper hollow tube 203 is sleeved on the connecting tube 202. The support tube 2 is designed as a three-part structure including the lower support base 201, the connecting tube 202, and the upper hollow tube 203, which makes the support tube 2 both stable and easy to assemble and disassemble. The bottom of the lower support base 201 is provided with an outer extension edge 204, which is fixedly installed on the base 1 by screws, enhancing the connection stability between the lower support base 201 and the base 1 and ensuring the stability of the lifting platform during use. The connecting tube 202 and the upper hollow tube 203 are installed with through-hole fixing bolts 205, which further ensures the connection stability between the connecting tube 202 and the upper hollow tube 203 and also facilitates assembly and disassembly.

[0025] A first connecting block 10 is fixed to the top of the guide rod of the guide rod cylinder 3, and a second connecting block 11 is fixed to the bottom surface of the mounting plate 4. A slot 1101 is provided on the second connecting block 11. The first connecting block 10 is inserted into the slot 1101, and the second connecting block 11 is fixedly installed on the first connecting block 10 by countersunk screws. This makes the connection between the guide rod of the guide rod cylinder 3 and the mounting plate 4 more stable, and also facilitates installation and disassembly, thus improving the efficiency of installation and maintenance.

[0026] The mounting plate 4 is tilted at an angle of 5-15°. The appropriately tilted mounting plate 4 allows the plasma dust removal device 7 to better cover the surface of the product, improving the dust removal effect. The inner bottom surface of the tray 8 is provided with anti-slip ridges 12, which enhances the friction between the tray 8 and the product and prevents the product from sliding or falling during the dust removal process.

[0027] When the plasma dust removal lifting platform is in its initial position, the guide rod of the guide cylinder 3 is in the retracted state, and the plasma dust removal device 7 and the tray 8 are in a lower position. The lifting platform receives the mold opening signal from the injection molding machine, and the guide rod of the guide cylinder 3 begins to extend, driving the plasma dust removal device 7 and the tray 8 to rise together. The robot arm takes the injection-molded product out of the injection molding machine and places it on the tray 8 of the lifting platform. The plasma dust removal device 7 starts to work, generating plasma to remove dust from the product surface, removing contaminants such as material chips, static electricity, and dust. After the plasma dust removal is completed, the lifting platform receives the mold closing signal from the injection molding machine, and the guide rod of the guide cylinder 3 begins to retract, driving the plasma dust removal device 7 and the tray 8 to descend together and return to the initial position. After visual inspection, the dust-removed product can be directly placed into PE bags for sealing and packaging.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A plasma dust removal lifting platform, comprising a base (1), characterized in that: A support tube (2) is fixedly connected to the base (1). A guide rod cylinder (3) is fixedly installed on the top of the inner cavity of the support tube (2) by screws. A mounting plate (4) is fixedly connected to the top of the guide rod of the guide rod cylinder (3). A U-shaped mounting bracket (5) is fixedly installed on one side of the mounting plate (4) by bolts. Handle bolts (6) are fixedly installed on both sides of the U-shaped mounting bracket (5). A plasma dust removal device (7) is fixedly installed between the two handle bolts (6). A tray (8) is fixedly installed on the other side of the mounting plate (4) by screws.

2. The plasma dust removal lifting platform according to claim 1, characterized in that: The base (1) has multiple waist-shaped fixing holes (9).

3. The plasma dust removal lifting platform according to claim 1, characterized in that: The support tube (2) includes a lower support base (201), a connecting tube (202) and an upper hollow tube (203). The lower support base (201) is fixedly connected to the base (1). The connecting tube (202) is located on the upper part of the lower support base (201). The bottom of the upper hollow tube (203) is sleeved on the connecting tube (202).

4. The plasma dust removal lifting platform according to claim 3, characterized in that: The bottom of the lower support (201) is provided with an outer edge (204), which is fixedly installed on the base (1) by screws.

5. The plasma dust removal lifting platform according to claim 3, characterized in that: The connecting pipe (202) and the upper hollow pipe (203) are fitted with through-hole fixing bolts (205).

6. The plasma dust removal lifting platform according to claim 1, characterized in that: The top of the guide rod of the guide rod cylinder (3) is fixed with a first connecting block (10), and the bottom surface of the mounting plate (4) is fixed with a second connecting block (11). The second connecting block (11) has a slot (1101) on it. The first connecting block (10) is inserted into the slot (1101), and the second connecting block (11) is fixedly installed on the first connecting block (10) by countersunk screws.

7. The plasma dust removal lifting platform according to claim 1, characterized in that: The mounting plate (4) is tilted at an angle of 5-15°.

8. The plasma dust removal lifting platform according to claim 7, characterized in that: The inner bottom surface of the tray (8) is provided with anti-slip ridges (12).