Double-channel tray transplanting device
By designing a dual-channel pallet transfer device, which utilizes lifting and translating components and lifting and translating return components to achieve bidirectional pallet conveying and return, the problem of single material transmission path and low efficiency in existing technologies is solved, pallet conveying and recycling efficiency is improved, and the footprint of the device is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU GACII OPTOELECTRONICTECHNOLOGY CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, the material transport path of conveying devices is relatively simple, resulting in low efficiency in material transport and pallet recycling, as well as low floor space efficiency and large footprint.
A dual-channel pallet transfer device is designed, including a lifting and translating component, a first conveying component, and a second conveying component. By using the dual-channel conveying pallets arranged vertically, the lifting and translating component and the lifting and translating return component are used to realize bidirectional conveying and return of the pallets, thereby improving the conveying efficiency.
It improves the efficiency of pallet conveying and recycling, reduces the footprint of transplanting equipment, and enhances the compactness of the equipment.
Smart Images

Figure CN224225980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveyor technology, and in particular to a dual-channel pallet transfer device. Background Technology
[0002] In the production process of industrial automated production lines, conveying devices are often used to transport production materials from the loading point to the unloading point. After the materials are unloaded, empty pallets need to be collected and stored. Currently, single-channel conveying devices are generally used for material transfer. The material transfer path of single-channel conveying devices is relatively simple, lacks flexibility, and is not convenient for simultaneous material transfer and pallet collection. Therefore, existing conveying devices have the problem of low transmission efficiency. If a unidirectional conveying device is added, it will occupy production space. Summary of the Invention
[0003] Therefore, the technical problem to be solved by this utility model is to overcome the problem that the material transmission path of the existing conveying device is relatively simple and the material transmission and pallet recycling efficiency is low. In this way, a dual-channel pallet transfer device is provided, which provides upper and lower dual-channel pallet conveying, which not only improves the pallet conveying and recycling efficiency, but also improves the compactness of the transfer device and reduces the size of the transfer device.
[0004] To solve the above-mentioned technical problems, this utility model provides a dual-channel tray transplanting device, comprising:
[0005] A lifting and translating assembly, which includes a lifting mechanism and a translating mechanism mounted on the lifting mechanism;
[0006] The first conveying component has the lifting and translating component at its pallet buffer end, and the conveying direction of the first conveying component is perpendicular to the conveying direction of the translating mechanism.
[0007] The second conveying component has the lifting and translating component at its pallet buffer end. The conveying direction of the second conveying component is perpendicular to the conveying direction of the translating mechanism. The first conveying component and the second conveying component are vertically aligned. The first conveying component, the second conveying component, and the translating mechanism are all configured for bidirectional transmission.
[0008] The lifting and translating return assembly is located on the same side of the first conveying assembly and the second conveying assembly.
[0009] In one embodiment of the present invention, the lifting and translating assembly includes a first lifting and translating assembly and a second lifting and translating assembly. The first lifting and translating assembly is disposed at the tray buffer end of the first conveying assembly, and the second lifting and translating assembly is disposed at the tray buffer end of the second conveying assembly.
[0010] In one embodiment of this utility model, the first lifting and translating component and the second lifting and translating component are arranged vertically aligned.
[0011] In one embodiment of the present invention, the tray buffer end of the first conveying component and the tray buffer end of the second conveying component are vertically aligned.
[0012] In one embodiment of the present invention, the first conveying component is disposed above the second conveying component, and the lifting and translating component of the first conveying component is disposed at the loading station.
[0013] In one embodiment of the present invention, the first conveying component and the second conveying component are provided with a material unloading station on the same side along their conveying direction, and the material unloading station is provided with the lifting and translating return component.
[0014] In one embodiment of the present invention, both the first conveying component and the second conveying component include a first conveyor belt and a second conveyor belt, wherein the conveying direction of the first conveyor belt and the conveying direction of the second conveyor belt are the same.
[0015] In one embodiment of the present invention, a first limiting component is further included. The first limiting component is disposed on one side of the lifting and translating component and between the first conveyor belt and the second conveyor belt. The first limiting component includes a translation driver, a first lifting driver disposed at the output end of the translation driver, and a first limiting plate disposed at the output end of the first lifting driver. The translation driver drives the first limiting plate to move along the conveying direction of the first conveying component.
[0016] In one embodiment of the present invention, the first conveying component and the second conveying component are provided with a feeding end, the feeding end is provided with a second limiting component, the second limiting component is disposed between the first conveyor belt and the second conveyor belt, and the second limiting component includes a second limiting plate and a second lifting driver for driving the second limiting plate to rise and fall.
[0017] In one embodiment of the present invention, the translation mechanism includes a third conveyor belt and a fourth conveyor belt, wherein the conveying direction of the third conveyor belt and the conveying direction of the fourth conveyor belt are the same.
[0018] In one embodiment of this utility model, the unloading ends of the first conveying component and the second conveying component are aligned vertically.
[0019] In one embodiment of the present invention, a frame is further included, the frame having an upper channel and a lower channel, the first conveying component being disposed in the upper channel, and the second conveying component being disposed in the lower channel.
[0020] In one embodiment of the present invention, the second limiting component is disposed on one side of the lifting and translating component along the conveying direction of the first conveying component.
[0021] In one embodiment of the present invention, the first conveying assembly and the second conveying assembly are provided with a plurality of rollers on the side near the unloading station, and the rollers are set higher than the first conveyor belt and the second conveyor belt.
[0022] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial effects:
[0023] The dual-channel pallet transplanting device of this utility model, by setting a first conveying component and a second conveying component at the top and bottom, simultaneously transports pallets through two channels, which not only improves pallet transport but also reduces the footprint of the transplanting device, effectively saving factory space. The first conveying component, the second conveying component, and the lifting, translating, and return components work together to switch pallet transport between the upper and lower channels, enabling bidirectional pallet transport and improving pallet transport and return efficiency. By setting lifting and translating components on the first and second conveying components, the pallets are raised and moved horizontally, achieving pallet diversion and improving the transport efficiency of the transplanting device. Attached Figure Description
[0024] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0025] Figure 1 This is a schematic diagram of the structure of the dual-channel tray transplanting device in a preferred embodiment of the present invention;
[0026] Figure 2 for Figure 1 The diagram shows the structure of the first conveying component, the second conveying component, and the lifting and translating component.
[0027] Figure 3 for Figure 2 A top view of the first conveying component, the second conveying component, and the lifting and translating component shown in the diagram.
[0028] Figure 4 for Figure 1 The diagram shows the structure of the lifting and translating component.
[0029] Explanation of reference numerals in the accompanying drawings: 1. Lifting and translating assembly; 1a. First lifting and translating assembly; 1b. Second lifting and translating assembly; 11. Lifting motor; 12. Third conveyor belt; 13. Drive motor; 14. Fourth conveyor belt; 2. First conveying assembly; 2a. Second conveying assembly; 2a1. First conveyor belt of the second conveying assembly; 2a2. Second conveyor belt of the second conveying assembly; 21. First conveyor belt of the first conveying assembly; 23. Second conveyor belt of the first conveying assembly; 3. Lifting and translating return assembly; 31. Conveyor belt; 32. Lifting and return mechanism; 4. Pallet buffer end of the first conveying assembly; 41. Pallet buffer end of the second conveying assembly; 42. Loading station; 43. Unloading station; 44. Unloading end of the first conveying assembly; 45. Unloading end of the second conveying assembly; 5. First limiting plate; 51. First lifting driver; 52. Translation driver; 6. Second limiting plate; 62. Second lifting driver; 7. Frame; 8. Roller; 9. Robot arm. Detailed Implementation
[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0031] Reference Figure 1 and Figure 2 As shown, in one embodiment of this utility model, a dual-channel tray transplanting device is disclosed, comprising:
[0032] The lifting and translating assembly 1 includes a lifting mechanism and a translating mechanism mounted on the lifting mechanism;
[0033] The first conveying component 2 has a pallet buffer end 4 equipped with the lifting and translating component 1, and the conveying direction of the first conveying component 2 is perpendicular to the conveying direction of the translating mechanism.
[0034] The second conveying component 2a has the lifting and translating component 1 provided on its tray buffer end 41. The conveying direction of the second conveying component 2a is perpendicular to the conveying direction of the translating mechanism. The first conveying component 2 and the second conveying component 2a are vertically aligned. The first conveying component 2, the second conveying component 2a and the translating mechanism are all configured for bidirectional transmission.
[0035] The lifting and translating return assembly 3 is located on the same side of the first conveying assembly 2 and the second conveying assembly 2a.
[0036] The dual-channel pallet transfer device described in this embodiment consists of a first conveying component 2 and a second conveying component 2a forming an upper and lower dual channel. Empty pallets enter the first conveying component 2 and the second conveying component 2a from the pallet buffer end for dual-channel conveying, which improves the pallet conveying efficiency and reduces the footprint of the transfer device. The lifting and translating component 1 and the lifting and translating return component 3 cooperate to form a closed-loop pallet circulation, realizing the cross-layer transfer of pallets between the first conveying component 2 and the second conveying component 2a, which improves the pallet conveying and return efficiency.
[0037] Reference Figure 4 As shown, in one embodiment of this utility model, the lifting mechanism includes a lifting motor 11 for moving the translation mechanism along the Z direction, so that the tray can rise from the first conveying component 2 and the second conveying component 2a, and fall onto the first conveying component 2 and the second conveying component 2a. The lifting mechanism is conventional technology and will not be described in detail. The translation mechanism is used to translate the tray along the X direction to the same side of the first conveying component 2 and the second conveying component 2a, so that the tray is caught by the lifting translation return component 3. The first conveying component 2 and the second conveying component 2a are used to convey the tray along the Y direction.
[0038] Reference Figure 2 As shown, in one embodiment of this utility model, the lifting and translating assembly 1 includes a first lifting and translating assembly 1a and a second lifting and translating assembly 1b. The first lifting and translating assembly 1a is disposed at the pallet buffer end 4 of the first conveying assembly 2 and is used to lift and slide the pallet on the first conveying assembly 2. The second lifting and translating assembly 1b is disposed at the pallet buffer end 41 of the second conveying assembly 2a and is used to lift and slide the pallet on the second conveying assembly 2a. The two work independently, which can speed up the pallet transfer cycle.
[0039] Reference Figure 2 As shown, in one embodiment of this utility model, the first lifting and translating component 1a and the second lifting and translating component 1b are arranged vertically aligned to facilitate their connection with the lifting and translating return component 3 and accelerate the working cycle of the lifting and translating return component 3.
[0040] Reference Figure 2 As shown, in one embodiment of the present invention, the pallet buffer end 4 of the first conveying component 2 and the pallet buffer end 41 of the second conveying component 2a are vertically aligned to form a standardized material interface, which facilitates the entry of the pallet of the pallet buffer device into the first conveying component 2 and the second conveying component 2a.
[0041] Reference Figure 2As shown, in one embodiment of the present invention, the first conveying component 2 is disposed above the second conveying component 2a, and the lifting and translating component 1 of the first conveying component 2 is disposed at the loading station 42. After the pallet moves to the loading station 42, it stops moving and waits for the robot arm 9 to place the material on the pallet. After the loading is completed, the pallet is quickly lifted and lateralized by the lifting and translating component 1.
[0042] Reference Figure 2 As shown, in one embodiment of the present invention, the first conveying component 2 and the second conveying component 2a are provided with a material unloading station 43 on the same side along their conveying direction. The material unloading station 43 is provided with the lifting and translating return component 3. Integrating the lifting and translating return component 3 and the material unloading station 43 can speed up the material unloading and pallet cross-city transfer efficiency.
[0043] Reference Figure 2 As shown, in one embodiment of this utility model, the first conveying component 2 includes a first conveyor belt 21 and a second conveyor belt 23, and the second conveying component 2a also includes a first conveyor belt 2a1 and a second conveyor belt 2a2; the conveying direction of the first conveyor belt and the conveying direction of the second conveyor belt are the same, both used for transverse pallet conveying; the first lifting and translating component 1a is disposed in the middle of the first conveyor belt 21 and the second conveyor belt 23, and the second lifting and translating component 1b is disposed in the middle of the first conveyor belt 2a1 and the second conveyor belt 2a2; so as to lift and lower the pallets on the first conveyor belt and the second conveyor belt. The first conveying component 2 and the second conveying component 2a are both conventional technologies and will not be described in detail.
[0044] Reference Figure 2 As shown, in one embodiment of this utility model, a first limiting component is further included. The first limiting component is disposed on one side of the lifting and translating component 1 and between the first conveyor belt and the second conveyor belt. The first limiting component includes a translation driver 52, a first lifting driver 51 disposed at the output end of the translation driver 52, and a first limiting plate 5 disposed at the output end of the first lifting driver 51. The translation driver 52 drives the first limiting plate 5 to move along the conveying direction of the first conveying component 2. The first limiting plate 5 is located below the first conveyor belt and the second conveyor belt, thus avoiding the pallet. When the first lifting driver 51 raises the first limiting plate 5 to a height above the first and second conveyor belts, the first limiting plate 5 can stop the pallet above the lifting and translating component 1, facilitating the loading of the pallet. The translation driver 52 pushes the first limiting plate 5 to fine-tune the position of the pallet, improving the positioning accuracy of the pallet.
[0045] Reference Figure 2As shown, in one embodiment of this utility model, the first conveying component 2 is provided with a discharge end 44, and the second conveying component 2a is provided with a discharge end 45. Both discharge ends 44 and 45 are provided with a second limiting component. The second limiting component is disposed between the first conveyor belt and the second conveyor belt. The second limiting component includes a second limiting plate 6 and a second lifting driver 62 that drives the second limiting plate 6 to rise and fall. The second limiting plate 6 is set lower than the first conveyor belt and the second conveyor belt. When the second lifting driver 62 raises the second limiting plate 6, the second limiting plate 6 can stop the pallet at the discharge end so as to perform the discharge operation on the pallet.
[0046] In one embodiment of the present invention, the first lifting driver 51, the second lifting driver 62, and the translation driver 52 are all preferably cylinders.
[0047] Reference Figure 4 As shown, in one embodiment of this utility model, the translation mechanism includes a drive motor 13, a third conveyor belt 12, and a fourth conveyor belt 14. The drive motor 13 drives the third conveyor belt 12 and the fourth conveyor belt 14. The conveying direction of the third conveyor belt 12 and the conveying direction of the fourth conveyor belt 14 are the same, and it is used to move the pallet laterally to the unloading station 43. The translation mechanism is a conventional technology and will not be described in detail.
[0048] Reference Figure 2 As shown, in one embodiment of this utility model, the unloading end 44 of the first conveying component 2 and the unloading end 45 of the second conveying component 2a are aligned vertically to form a standardized material interface, which facilitates the material handling operation of the tray at the unloading end.
[0049] Reference Figure 2 As shown, in one embodiment of this utility model, it further includes a frame 7, which is provided with an upper channel and a lower channel. The first conveying component 2 is disposed in the upper channel, and the second conveying component 2a is disposed in the lower channel.
[0050] Reference Figure 2 As shown, in one embodiment of the present invention, the second limiting component is disposed on one side of the lifting and translating component 1 along the conveying direction of the first conveying component 2. Specifically, the second limiting component is disposed between the loading station 42 and the unloading end 44 to stop the pallet on the loading station 42 and prevent the pallet from continuing to move.
[0051] Reference Figure 2As shown, in one embodiment of the present invention, the first conveying component 2 and the second conveying component 2a are provided with a plurality of rollers 8 on the side near the unloading station 43. The rollers 8 are set higher than the first conveyor belt and the second conveyor belt. More specifically, the rollers 8 are arranged between the translation mechanism and the lifting translation return component 3 to support the pallet and make the pallet move smoothly between the translation mechanism and the lifting translation return component 3.
[0052] Reference Figure 1 As shown, in one embodiment of this utility model, the lifting and translating return assembly 3 includes a translating return mechanism and a lifting and translating return mechanism 32 that drives the translating return mechanism to rise and fall. The translating return mechanism includes a conveyor belt 31 for transmitting the pallet and a motor for driving the conveyor belt 31. The lifting and translating return mechanism 32 also includes a lifting motor, which can drive the translating return mechanism to rise and fall to the same height as the first lifting and translating assembly 1a and the second lifting and translating assembly 1b, respectively, so that the translating return mechanism can move the pallet onto the first lifting and translating assembly 1a and the second lifting and translating assembly 1b, thereby realizing the cross-layer transfer of the pallet between the first conveying assembly 2 and the second conveying assembly 2a. The lifting and translating return mechanism and the translating return mechanism are conventional technologies and will not be described in detail.
[0053] The working principle of the dual-channel tray transplanting device described in this utility model is as follows:
[0054] An empty pallet enters the first conveying assembly 2 from the pallet buffer end 4. When the empty pallet moves to the loading station 42, the second limiting assembly stops the pallet on the first lifting and translating assembly 1a. The robot arm 9 loads the material into the pallet. After loading, the full pallet moves linearly to the unloading end 44 or moves to the unloading station 43 via the first lifting and translating assembly 1a, depending on the actual working conditions. Taking the latter as an example, the lifting and translating return assembly 3 is positioned, the lifting mechanism first raises the pallet to be able to slide over the roller 8, and the translating mechanism then translates the pallet to the lifting and translating return assembly 3. After the lifting and translating return assembly 3 receives the pallet, it is translated to the unloading station 43. After the pallet is unloaded, the second lifting... The lifting mechanism of the translation component 1b rises and waits. The lifting and translation return component 3 lowers the pallet to the same height as the second lifting and translation component 1b. Then, the lifting and translation return component 3 moves the pallet onto the translation mechanism of the second lifting and translation component 1b. The lifting mechanism of the second lifting and translation component 1b lowers and places the pallet on the second conveying component 2a. If there is still material on the pallet at this time, the second conveying component 2a moves the pallet to the unloading end 45. After unloading, the empty pallet is moved to the pallet buffer end 41 for storage. If the pallet is empty at this time, the second conveying component 2a directly moves the pallet to the pallet buffer end 41 for storage, thus realizing the pallet conveying and return.
[0055] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A dual-channel tray transplanting device, characterized in that, include, A lifting and translating assembly, which includes a lifting mechanism and a translating mechanism mounted on the lifting mechanism; The first conveying component has the lifting and translating component at its pallet buffer end, and the conveying direction of the first conveying component is perpendicular to the conveying direction of the translating mechanism. The second conveying component has the lifting and translating component at its pallet buffer end. The conveying direction of the second conveying component is perpendicular to the conveying direction of the translating mechanism. The first conveying component and the second conveying component are vertically aligned. The first conveying component, the second conveying component, and the translating mechanism are all configured for bidirectional transmission. The lifting and translating return assembly is located on the same side of the first conveying assembly and the second conveying assembly.
2. The dual-channel tray transplanting device according to claim 1, characterized in that, The lifting and translating assembly includes a first lifting and translating assembly and a second lifting and translating assembly. The first lifting and translating assembly is disposed at the pallet buffer end of the first conveying assembly, and the second lifting and translating assembly is disposed at the pallet buffer end of the second conveying assembly.
3. A dual-channel tray transplanting device according to claim 2, characterized in that, The first lifting and translating component and the second lifting and translating component are aligned vertically.
4. A dual-channel tray transplanting device according to claim 1, characterized in that, The pallet buffer end of the first conveying component is vertically aligned with the pallet buffer end of the second conveying component.
5. A dual-channel tray transplanting device according to claim 1, characterized in that, The first conveying component is positioned above the second conveying component, and the lifting and translating component of the first conveying component is positioned at the loading station.
6. A dual-channel tray transplanting device according to claim 1, characterized in that, The first conveying component and the second conveying component are provided with a material unloading station on the same side along their conveying direction, and the material unloading station is provided with the lifting and translating return component.
7. A dual-channel tray transplanting device according to claim 1, characterized in that, Both the first conveying component and the second conveying component include a first conveyor belt and a second conveyor belt, and the conveying direction of the first conveyor belt and the conveying direction of the second conveyor belt are the same.
8. A dual-channel tray transplanting device according to claim 7, characterized in that, It also includes a first limiting component, which is disposed on one side of the lifting and translating component and between the first conveyor belt and the second conveyor belt. The first limiting component includes a translation driver, a first lifting driver disposed at the output end of the translation driver, and a first limiting plate disposed at the output end of the first lifting driver. The translation driver drives the first limiting plate to move along the conveying direction of the first conveying component.
9. A dual-channel tray transplanting device according to claim 7, characterized in that, The first conveying component and the second conveying component are provided with a feeding end. The feeding end is provided with a second limiting component. The second limiting component is disposed between the first conveyor belt and the second conveyor belt. The second limiting component includes a second limiting plate and a second lifting driver for driving the second limiting plate to rise and fall.
10. A dual-channel tray transplanting device according to claim 1, characterized in that, The translation mechanism includes a third conveyor belt and a fourth conveyor belt, wherein the conveying direction of the third conveyor belt is the same as that of the fourth conveyor belt.