Sleeper transferring system and sleeper stacking system
By designing a pallet transfer system, a combination of gear and rack transmission and lifting arm is used to realize the lateral and longitudinal movement of the pallet picking and placing device, which solves the problems of working space and reliability in automated pallet transfer, and improves product quality and palletizing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING GOOD FORTUNE INNOVATIVE INTELLIGENCE TECH CO LTD
- Filing Date
- 2025-04-08
- Publication Date
- 2026-05-12
Smart Images

Figure CN224226193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of product palletizing technology, specifically to a timber transfer system and a sleeper palletizing system. Background Technology
[0002] After production, some products need to be stacked for easy storage and transportation. During stacking, wooden blocks are often placed between product layers to minimize damage during stacking and transportation. For example, prefabricated components (such as railway sleepers and small prefabricated parts) are highly susceptible to damage under heavy loads and collisions, which can affect product quality and yield.
[0003] With technological advancements and production needs, cost reduction and efficiency improvement are the relentless pursuits of manufacturing enterprises. The production of some prefabricated components has already achieved a high degree of automation, and the automated handling and transfer of wooden blocks has become a key focus of current technological development. Improving the transfer efficiency and reliability of wooden blocks is crucial for the stacking of prefabricated components.
[0004] In actual production processes, because sleeper blocks are often stacked in piles with crisscrossing layers, and some blocks may deform or break after a period of use, coupled with factors such as uneven stacking and inconsistent lengths, automated transfer of sleeper blocks presents significant challenges. To address these challenges, the applicant has proposed a sleeper block transfer system and a sleeper stacking system. Utility Model Content
[0005] The purpose of this application is at least to address issues such as how to improve the working space and degree of freedom of the log transfer device, and how to ensure reliable log transfer. This is achieved through the following technical solution:
[0006] In a first aspect, this application provides a timber transport system for acquiring and transporting timber. The timber transport system includes a first load-bearing structure, a second load-bearing structure, a traveling beam, and a timber picking and placing device. The first load-bearing structure includes a first load-bearing beam; the second load-bearing structure includes a second load-bearing beam, and the first and second load-bearing beams are arranged side by side; the traveling beam spans the first and second load-bearing beams and is configured to travel along the length of the first and second load-bearing beams; the timber picking and placing device is drivenly connected to the traveling beam; the timber picking and placing device is configured to acquire and release timber and is capable of lateral and vertical movement relative to the traveling beam; the timber transport system also includes a timber placement area and a product transfer stop area, the timber placement area being located below the operating trajectory of the timber picking and placing device; the product transfer stop area being located below the operating trajectory of the timber picking and placing device.
[0007] This application includes a first and second load-bearing beam in the timber transport system, with a traveling beam spanning both beams. The timber picking and placing device is connected to the traveling beam, allowing the traveling beam to move the device along the beams, thus enabling the timber transport system to move timber within the workspace. Secondly, by connecting the timber picking and placing device to the traveling beam and allowing it to move laterally and longitudinally relative to the beam, the application effectively increases the working space of the device, better meeting the timber transport requirements. Thirdly, by placing both the timber picking and placing device and the product transport stop area below the device's trajectory, the device's movement along the traveling beam and its lateral and longitudinal movements relative to the beam satisfy the timber transport needs.
[0008] In some preferred embodiments of this application, the timber transport system further includes a walking drive motor, a transmission unit, a first transmission shaft, a second transmission shaft, a first rack, and a second rack. The transmission unit is installed in the middle of the walking beam, and the walking drive motor is transmittably connected to the power input end of the transmission unit. The first transmission shaft is mounted on the walking beam via a bearing seat, extends along the length of the walking beam, and its first end is transmittably connected to one power output end of the transmission unit. The second end of the first transmission shaft is connected to a first gear. The second transmission shaft is mounted on the walking beam via a bearing seat, extends along the length of the walking beam, and its first end is transmittably connected to the other power output end of the transmission unit. The second end of the second transmission shaft is connected to a second gear. The first rack is mounted on the first bearing beam and extends along the length of the first bearing beam. The first gear meshes with the first rack. The second rack is mounted on the second bearing beam and extends along the length of the second bearing beam. The second gear meshes with the second rack.
[0009] This application describes a timber transport system comprising a walking drive motor, a transmission unit, a first transmission shaft, and a second transmission shaft. Furthermore, a first gear is connected to the first transmission shaft, a second gear is connected to the second transmission shaft, a first rack is mounted on a first load-bearing beam, and a second rack is mounted on a second load-bearing beam. Through the meshing transmission between the first gear and the first load-bearing beam, and the meshing transmission between the second gear and the second load-bearing beam, the walking drive motor can drive the walking beam to move along the length of the first load-bearing beam. This transmission method effectively ensures the running and positional accuracy of the walking beam, facilitating automated control of timber transport, and particularly meeting the automated control requirements of vision-based timber transport.
[0010] In some preferred embodiments of this application, the timber transport system includes a first mounting connection structure, and the timber picking and placing device includes a lifting arm and a timber picking and placing unit. The lifting arm is vertically arranged and connected to the first mounting connection structure, and the timber picking and placing unit is connected to the lifting arm. The lifting arm is configured to be movable relative to the first mounting connection structure along the length direction of the lifting arm. The first mounting connection structure is connected to a traveling beam and is movable relative to the length direction of the traveling beam. The timber picking and placing unit is configured to pick up and release the transported timber.
[0011] This application includes a timber loading and unloading device comprising a lifting arm and a timber loading and unloading unit, wherein the timber loading and unloading unit is connected to the lifting arm, and the lifting arm is configured to be movable relative to the first mounting connection structure along the length direction of the lifting arm and along the length direction of the traveling beam, thereby enabling the timber loading and unloading unit to be positioned as the lifting arm moves.
[0012] In some preferred embodiments of this application, the timber transport system further includes a first drive motor, a third gear, and a third rack. The first drive motor is mounted on a first mounting connection structure. The third gear is driven by the power output end of the first drive motor. The third rack is fixed on the lifting arm and extends along the length direction of the lifting arm. The third gear and the third rack are meshed and driven by each other, so that the lifting arm can move along the length direction of the lifting arm. Alternatively, the timber transport system further includes a second drive motor, a fourth gear, and a fourth rack. The second drive motor is mounted on the first mounting connection structure. The fourth gear is driven by the power output end of the second drive motor. The fourth rack is fixed on the traveling beam and extends along the length direction of the traveling beam. The fourth gear and the fourth rack are meshed and driven by each other, so that the first mounting connection structure can move relative to the length direction of the traveling beam.
[0013] This application further includes a first drive motor, a third rack, and a third gear in the log transport system. The first drive motor is mounted on a first mounting connection structure, and the third rack is mounted on the lifting arm and extends along the length of the lifting arm. The first drive motor is connected to the third rack via the meshing of the third gear. Driven by the first drive motor, the lifting arm can be adjusted along its length. The gear and rack transmission effectively ensures the vertical positional accuracy of the log handling unit, facilitating automated control of the log transport. Similarly, this application also includes a second drive motor, a fourth gear, and a fourth rack in the log transport system. The first mounting connection structure is connected to the fourth rack mounted on the traveling beam via the fourth gear. When the second drive motor drives the fourth gear, the first mounting connection structure uses a gear and rack meshing transmission to adjust the position of the log handling unit along the length of the traveling beam, effectively ensuring the positional accuracy of the log handling unit along the length of the traveling beam.
[0014] In addition, this application can further adjust the position of the wooden block picking and placing unit by controlling the first drive motor and the second drive motor, thereby realizing the automated control of the position adjustment of the wooden block picking and placing unit.
[0015] In some preferred embodiments of this application, the pad wood picking and placing device further includes a rotary unit, which is connected to the lifting arm via the rotary unit, so that the pad wood picking and placing unit can rotate relative to the lifting arm, and the rotary surface of the rotary unit is perpendicular to the length direction of the lifting arm; the pad wood picking and placing unit is configured to pick up and release the transported pad wood.
[0016] This application includes a rotating unit in the log loading and unloading device, thereby enabling the log loading and unloading unit to rotate, giving it greater freedom and a larger working space. This allows the position of the log loading and unloading unit to be adjusted according to the location of the log to be retrieved. Consequently, it can effectively meet the position adjustment requirements under conditions such as log deformation, wear, uneven stacking, and logs of varying lengths, effectively improving the reliability of the log loading and unloading equipment.
[0017] In some preferred embodiments of this application, the lifting arm includes a lifting arm body and a second mounting connection structure, the second mounting connection structure being located at one end of the lifting arm body; the slewing unit includes a slewing drive motor, a fifth gear and a toothed slewing bearing, the slewing drive motor being mounted on the second mounting connection structure, the fifth gear being driveably connected to the power output end of the slewing drive motor, and the fifth gear being meshed with the toothed slewing bearing; the wooden block picking and placing unit is connected to the toothed slewing bearing.
[0018] This application incorporates a rotary unit comprising a rotary drive motor, a fifth gear, and a toothed slewing bearing. Both the rotary drive motor and the toothed slewing bearing are mounted on the second mounting connection structure included in the lifting arm. Furthermore, the rotary drive motor meshes with the toothed slewing bearing via the fifth gear. The timber loading / unloading unit is connected to the toothed slewing bearing. Driven by the rotary drive motor, the timber loading / unloading unit rotates with the toothed slewing bearing, facilitating automated control of its position adjustment. Additionally, using gear meshing to adjust the position of the timber loading / unloading unit effectively ensures its positional accuracy, further facilitating automated control of timber loading / unloading.
[0019] In some preferred embodiments of this application, the wood padding device includes a mounting base, a first push-pull assembly, and two wood padding units. The mounting base is connected to a toothed slewing bearing. The two wood padding units are arranged side by side, and each of the two wood padding units is connected to the mounting base via at least one first push-pull assembly. The pushing and pulling direction of the first push-pull assembly is parallel to the length direction of the lifting arm.
[0020] This application includes a mounting base in the log-picking and placing device, enabling it to meet the installation requirements of multiple log-picking and placing units. Secondly, by including two log-picking and placing units side-by-side, the device can transport two logs at a time, effectively improving log transport efficiency and consequently, product stacking efficiency. Thirdly, by including two units, the device can selectively transport one or two logs at a time, depending on actual transport needs, thus better meeting transport requirements. Fourthly, by connecting the log-picking and placing unit to the mounting base via a first push-pull assembly, the position of the log can be adjusted during placement to avoid collisions or interference from another log-picking and placing unit.
[0021] In some preferred embodiments of this application, the pad placement and removal assembly includes a mounting beam, a first clamping member, a second clamping member, a second push-pull assembly, and a third push-pull assembly; the first clamping member is located at a first end of the mounting beam and has a first clamping portion; the second clamping member is located at a second end of the mounting beam and has a second clamping portion opposite to the first clamping portion; the second push-pull assembly is installed at the first end of the mounting beam, and the push-pull end of the second push-pull assembly is connected to the first clamping member, and the second push-pull assembly is configured to push and pull the first clamping member along the length direction of the mounting beam; the third push-pull assembly is installed at the second end of the mounting beam, and the push-pull end of the third push-pull assembly is connected to the second clamping member, and the third push-pull assembly is configured to push and pull the second clamping member along the length direction of the mounting beam.
[0022] This application includes a mounting beam, a first clamping member, and a second clamping member in the log loading and unloading unit, enabling the acquisition and transfer of logs through clamping, thus achieving a more reliable log loading, unloading, and transfer process. Secondly, by connecting the first clamping member to the first end of the mounting beam and the second clamping member to the second end of the mounting beam, with the first and second clamping parts facing each other, the logs can be clamped along their length, effectively avoiding interference and influence from adjacent logs, thereby improving the reliability of the log loading and unloading unit. Thirdly, by including a second push-pull assembly and a third push-pull assembly in the log loading and unloading unit, the distance between the first and second clamping parts can be adjusted under the action of the second and third push-pull assemblies to facilitate the clamping and release of the logs. Furthermore, a control unit controls the second and third push-pull assemblies to achieve automated control of the log loading and unloading process.
[0023] In some preferred embodiments of this application, the first load-bearing structure includes a first load-bearing beam and two supporting columns, with the first load-bearing beam spanning across the two spaced-apart supporting columns; the second load-bearing structure includes a second load-bearing beam and two supporting columns, with the second load-bearing beam spanning across the two spaced-apart supporting columns; the timber transfer system is configured such that the product transfer equipment can transfer the product to a position below the running trajectory of the timber picking and placing device.
[0024] This application arranges the first load-bearing structure to include a first load-bearing beam and a supporting column, and the second load-bearing structure to include a second load-bearing beam and a supporting column. This arrangement facilitates the transfer of the stack of wooden blocks and also allows the product transfer equipment to move between the two supporting columns and below the running trajectory of the wooden block picking and placing device.
[0025] Secondly, this application also provides a sleeper stacking system, which includes a sleeper transfer device and a sleeper pad transfer system as described in any of the foregoing embodiments. The sleeper transfer device is configured to transfer sleepers, and the transfer route of the sleeper transfer device passes through a product transfer stop area. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the timber transport system involved in some embodiments of this application;
[0027] Figure 2 This is a schematic diagram of the structure of the components formed by the walking beam and the wooden block picking and placing device included in the wooden block transfer system according to some embodiments of this application.
[0028] Figure 3 for Figure 2 The diagram shows another structural view of the component.
[0029] Figure 4 This is a structural schematic diagram from one perspective of the traveling beam included in the timber transport system according to some embodiments of this application;
[0030] Figure 5 for Figure 4 The diagram shows a structural schematic of the traveling beam from another perspective;
[0031] Figure 5.1 for Figure 5 A magnified view of the structure at point A in the middle;
[0032] Figure 6 This is a schematic diagram of the components formed by the lifting arm, rotating unit, wooden block picking and placing unit, and first installation and connection structure included in the wooden block transfer system according to some embodiments of this application.
[0033] Figure 6.1 for Figure 6 A magnified view of the structure at point B is shown.
[0034] Figure 7 for Figure 6 The diagram shows the second-view structural diagram of the component;
[0035] Figure 8 This is a schematic diagram of the structure of the components including the lifting arm, the rotating unit, and the wooden block picking and placing unit, which are included in the wooden block transfer system according to some embodiments of this application.
[0036] Figure 9 for Figure 8 The diagram shows the second-view structural diagram of the component;
[0037] Figure 10 This is a schematic diagram of the structure of the mounting base involved in some embodiments of this application;
[0038] Figure 11 This is a schematic diagram of the structure of the wooden pad placement and removal unit involved in some embodiments of this application;
[0039] Figure 12 This is a schematic diagram of the working state of the timber transport system according to some embodiments of this application;
[0040] Figure 13 for Figure 12 The diagram shown is a structural schematic of the timber transport system in its second working state from one perspective.
[0041] Figure 14 for Figure 13 The diagram shown is a second-view structural schematic of the timber transport system.
[0042] In the picture:
[0043] 1. Wooden pad placement and removal unit; 11. Mounting beam; 12. First clamping member; 121. First clamping part; 13. Second clamping member; 131. Second clamping part; 14. Second push-pull assembly; 15. Third push-pull assembly; 16. First slide rail; 17. First slider; 18. Second slide rail; 19. Second slider;
[0044] 101. Mounting base; 1011. Mounting flange; 1012. Mounting platform; 102. First push-pull assembly;
[0045] 201. Lifting arm; 2011. Lifting arm body; 2012. Second mounting connection structure; 2013. Third rack; 202. Rotation unit; 2021. Rotation drive motor; 2022. Third gear; 2023. Toothed slewing bearing;
[0046] 21. Traveling beam; 22. First drive motor; 24. First mounting connection structure; 241. First surface; 242. Second surface;
[0047] 31. Second drive motor; 32. Fourth gear; 33. Fourth rack;
[0048] 41. Third slide rail; 42. Third slider; 43. Fourth slide rail; 44. Fourth slider;
[0049] 51. Walking drive motor; 52. Transmission unit; 53. First drive shaft; 54. First gear; 55. Second drive shaft; 56. Second gear; 57. Bearing housing; 58. Second rack;
[0050] 61. Information acquisition unit; 62. Mounting bracket;
[0051] 100. Timber transfer system; 1001. First load-bearing beam; 1002. Second load-bearing beam; 1003. Support column; 1004. Timber placement area; 1005. Product transfer stop area; 1006. Traveling guide rail;
[0052] 200. Railway sleeper transfer equipment. Detailed Implementation
[0053] Exemplary embodiments of the present application will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.
[0054] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “described” as used herein may also mean including the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.
[0055] Although terms such as "first," "second," and "third" may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these technical terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as a first element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.
[0056] For ease of description, spatial relative terms may be used in the text to describe the relationship of one element or feature relative to another element or feature, as shown in the figure. These relative terms include "inside," "outside," "middle," "outer," "below," "below," "above," "over," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure is flipped, then an element described as "below other elements or features" or "below other elements or features" will subsequently be oriented "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations.
[0057] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0058] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0059] In this application, "above a certain number" includes the number itself; for example, "two or more" includes two.
[0060] In this application, the descriptions of "basically perpendicular" and "basically parallel" are used to ensure that the scope of protection sought covers technical solutions that are not perpendicular or parallel due to processing errors, installation errors, etc.
[0061] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0062] The following is combined Figures 1 to 14 This invention introduces the timber transfer system 100 and the sleeper stacking system provided by this utility model.
[0063] The timber transport system 100 provided in this application is used for acquiring and transporting timber. The timber transport system 100 includes a first load-bearing structure, a second load-bearing structure, a traveling beam 21, and a timber picking and placing device. Wherein, for example... Figure 1 As shown, the first load-bearing structure includes a first load-bearing beam 1001; the second load-bearing structure includes a second load-bearing beam 1002, with the first load-bearing beam 1001 and the second load-bearing beam 1002 arranged side by side. A traveling beam 21 spans the first load-bearing beam 1001 and the second load-bearing beam 1002, and the traveling beam 21 is configured to travel along the length of the first load-bearing beam 1001 and the second load-bearing beam 1002. A timber loading and unloading device is drivenly connected to the traveling beam 21; the timber loading and unloading device is configured to be able to pick up and release timber and to move laterally and vertically relative to the traveling beam 21. In a specific implementation, such as Figure 12 , Figure 13 and Figure 14 As shown, the timber transfer system 100 also includes a timber placement area 1004 and a product transfer stop area 1005. The timber placement area 1004 is located below the running trajectory of the timber picking and placing device; the product transfer stop area 1005 is located below the running trajectory of the timber picking and placing device.
[0064] It should be explained that, in this application, "the timber picking and placing device can move laterally relative to the traveling beam 21" means that the timber picking and placing device can move along the span direction of the traveling beam 21. In this application, "the timber picking and placing device can move vertically relative to the traveling beam 21" means that the timber picking and placing device can move along the height direction of the traveling beam 21, that is, the timber picking and placing device can move along the span direction perpendicular to the traveling beam 21.
[0065] In practical implementation, both the traveling beam 21 and the timber loading / unloading device are further controlled by the control unit. Specifically, the timber transport system 100 also includes an information acquisition unit 61, an information processing unit, and a control unit. The information acquisition unit 61 is configured to at least acquire the location information of the timber to be acquired; or the information acquisition unit 61 is configured to at least acquire the location information of the timber to be acquired and the location information where the timber is to be placed. The information processing unit is signal-connected to the information acquisition unit 61 and is configured to collect and process the information acquired by the information acquisition unit 61, encoding it into control commands. The control unit is signal-connected to the information processing unit, and the control unit is capable of receiving and executing the control commands encoded by the information processing unit to control the timber transport system 100.
[0066] In practical implementation, the information acquisition unit 61 can be selectively configured as a 3D camera. Furthermore, the information acquired by the information acquisition unit 61 can be selectively set according to the actual needs of transporting the wooden blocks. Specifically, for example... Figure 1 , Figure 12 , Figure 13 and Figure 14 As shown, the 3D camera is mounted on the traveling beam 21 via the mounting bracket 62.
[0067] It should be noted that the terms "first load-bearing structure" and "second load-bearing structure" in this application are not specifically limited, and can be any structure that meets the walking and load-bearing requirements of the walking beam 21. Specifically, as shown below... Figure 1 As shown, the first load-bearing structure includes a first load-bearing beam 1001 and two supporting columns 1003, with the first load-bearing beam 1001 spanning the two spaced-apart supporting columns 1003. The second load-bearing structure includes a second load-bearing beam 1002 and two supporting columns 1003, with the second load-bearing beam 1002 spanning the two spaced-apart supporting columns 1003. In a specific implementation, the timber stack transfer system 100 is configured such that the product transfer equipment can transfer products to a position below the running track of the timber stacking and placing device. This application, by including the first load-bearing structure with the first load-bearing beam 1001 and supporting columns 1003, and the second load-bearing structure with the second load-bearing beam 1002 and supporting columns 1003, facilitates the movement of timber stacks and product transfer equipment between the two supporting columns and below the running track of the timber stacking and placing device.
[0068] It should also be noted that there is no specific limitation on the number of supporting columns 1003 included in the first and second load-bearing structures. In specific implementations, the number of supporting columns 1003 included in the first and second load-bearing structures can be selectively set to three, four, or five, depending on actual needs. To further improve the stability of the first and second load-bearing structures, they can also be selectively connected by a crossbeam.
[0069] The term "traveling beam" in this application is not specifically limited; it can be any structure that meets the installation requirements of the timber loading and unloading device and is capable of moving along the first bearing beam 1001 and the second bearing beam 1002. In specific implementations, such as... Figure 1 As shown, the traveling beam 21 spans the first bearing beam 1001 and the second bearing beam 1002, and both the first bearing beam 1001 and the second bearing beam 1002 are provided with traveling guide rails 1006 extending along the length direction of the bearing beam. At both ends of the traveling beam 21, there are traveling wheels that are adapted to the traveling guide rails 1006, so that the traveling beam 21 can move along the bearing beam via the traveling wheels.
[0070] In this application, the so-called "wooden pad picking and placing device" is a device used to pick up and release wooden pads. In specific implementation, the wooden pad picking and placing device is positioned above the wooden pad placement area 1004 and the product transfer stop area 1005, and is controlled by a control unit. In specific operation, the wooden pad picking and placing device picks up wooden pads from the wooden pad placement area 1004, and moves to above the product transfer stop area 1005 under the drive of the traveling beam 21, and further places the picked-up wooden pads on top of the products in the product transfer stop area 1005 to complete one wooden pad transfer process.
[0071] This application includes a first supporting beam 1001 and a second supporting beam 1002 in the timber transport system 100, with a traveling beam 21 spanning the first and second supporting beams 1001 and 1002. The timber picking and placing device is connected to the traveling beam 21, enabling the traveling beam 21 to drive the timber picking and placing device along the first and second supporting beams 1001 and 1002, thus allowing the timber transport system 100 to transport timber within the working space. Secondly, by connecting the timber picking and placing device to the traveling beam 21 and enabling the device to move laterally and longitudinally relative to the traveling beam 21, this application effectively increases the working space of the timber picking and placing device, better meeting the timber transport requirements. Thirdly, by placing both the timber picking and placing device and the product transport stop area 1005 below the running trajectory of the timber picking and placing device, the timber picking and placing device can move with the traveling beam 21 and move laterally and longitudinally relative to the traveling beam 21, thus meeting the needs of timber transport.
[0072] In specific implementation, such as Figure 12 , Figure 13 and Figure 14 As shown, travel guide rails 1006 are provided on both the first bearing beam 1001 and the second bearing beam 1002, and the travel guide rails 1006 extend along the length direction of the first bearing beam 1001 and the second bearing beam 1002. For example... Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, at both ends of the walking beam 21, there are walking wheels that are adapted to the walking guide rail 1006 on the walking beam 21. Driven by the walking drive motor 51, the walking beam 21 can drive the wooden block transfer device to walk along the length direction of the walking guide rail 1006.
[0073] As some preferred embodiments of this application, the timber transport system 100 further includes a walking drive motor 51, a transmission unit 52, a first transmission shaft 53, a second transmission shaft 55, a first rack, and a second rack 58. Specifically, as follows... Figures 3 to 5 As shown, the transmission unit 52 is installed in the middle of the traveling beam 21. The traveling drive motor 51 is driveably connected to the power input end of the transmission unit 52, and the traveling drive motor is electrically connected to the control unit and controlled by the control unit. The first transmission shaft 53 is installed on the traveling beam 21 via a bearing housing 57. The first transmission shaft 53 extends along the length of the traveling beam 21, and its first end is driveably connected to one power output end of the transmission unit 52. The second end of the first transmission shaft 53 is connected to a first gear 54. In addition, the second transmission shaft 55 is installed on the traveling beam 21 via a bearing housing 57. The second transmission shaft 55 extends along the length of the traveling beam 21, and its first end is driveably connected to the other power output end of the transmission unit 52. The second end of the second transmission shaft 55 is connected to a second gear 56. Furthermore, the first rack is mounted on the first bearing beam 1001 and extends along the length of the first bearing beam 1001, and the first gear 54 is meshed with the first rack for transmission; the second rack 58 is mounted on the second bearing beam 1002 and extends along the length of the second bearing beam 1002, and the second gear 56 is meshed with the second rack 58 for transmission.
[0074] It should be noted that the transmission unit 52 in this application can be any transmission unit capable of transmitting power from the power input end to the first transmission shaft 53 and the second transmission shaft 55. In specific implementations, the transmission unit 52 is preferably a gearbox including one power input end and two power output ends. The speed ratio of the transmission unit 52 can be selectively set according to actual needs.
[0075] This application includes a log transport system 100 comprising a drive motor 51, a transmission unit 52, a first transmission shaft 53, and a second transmission shaft 55. Furthermore, a first gear 54 is connected to the first transmission shaft 53, a second gear 56 is connected to the second transmission shaft 55, a first rack is mounted on a first load-bearing beam 1001, and a second rack 58 is mounted on a second load-bearing beam 1002. Through the meshing transmission of the first gear 54 with the first load-bearing beam 1001 and the meshing transmission of the second gear 56 with the second load-bearing beam 1002, the drive motor 51 can drive the traveling beam 21 to move along the length of the first load-bearing beam 1001. This transmission method effectively ensures the running and positional accuracy of the traveling beam 21, facilitating automated control of log transport, and particularly meeting the automated control requirements of vision-based log transport.
[0076] In some preferred embodiments of this application, the timber transport system 100 includes a first mounting connection structure 24, and the timber picking and placing device includes a lifting arm 201 and a timber picking and placing unit 1. The lifting arm 201 is vertically arranged and connected to the first mounting connection structure 24, the timber picking and placing unit 1 is connected to the lifting arm 201, and the lifting arm 201 is configured to move relative to the first mounting connection structure 24 along its length. The first mounting connection structure 24 is connected to a traveling beam 21, and the first mounting connection structure 24 is movable relative to the traveling beam 21 along its length. The timber picking and placing unit 1 is configured to pick up and release the transported timber.
[0077] It should be noted that the "first installation connection structure" in this application is not specifically limited, and it can be any structure that meets the installation requirements of the lifting boom 201, the connection requirements with the traveling beam 21, and the load-bearing requirements. In specific implementation, such as... Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, the first mounting connection structure 24 is generally plate-shaped. The first mounting connection structure 24 includes a first surface 241 and a second surface 242 opposite to the first surface 241. Wherein, as... Figure 6 and Figure 6.1 As shown, a third slide rail 41 is provided on the lifting arm 201, and the third slide rail 41 extends along the length direction of the lifting arm 201. Figure 7 As shown, a third slider 42 adapted to the third slide rail 41 is fixed on the first surface 241, and the first mounting connection structure 24 is slidably connected to the third slide rail 41 via the third slider 42. For example... Figure 2 and Figure 3 As shown, a fourth slide rail 43 is provided on the traveling beam 21, and the fourth slide rail 43 extends along the length of the traveling beam 21. For example... Figure 6As shown, a fourth slider 44 adapted to the fourth slide rail 43 is fixed on the second surface 242. The first mounting connection structure 24 is slidably connected to the fourth slide rail 43 via the fourth slider 44 (e.g., Figure 2 and Figure 3 (As shown).
[0078] Preferably, the lifting arm 201 is provided with two parallel third slide rails 41, and four third sliders 42 are provided on the first surface 241, with each third slide rail 41 slidably adapted to two third sliders 42. It should be noted that the number of third sliders 42 provided on the first surface 241 is not specifically limited and can be selectively set according to actual needs; for example, each third slide rail 41 can be selectively slidably adapted to one, three, or four third sliders 42.
[0079] Similarly, preferably, the traveling beam 21 is provided with two parallel fourth slide rails 43, and the second surface 242 is provided with four fourth sliders 44, each fourth slider 44 being slidably adapted to the other two fourth sliders 44. It should also be noted that the number of fourth sliders 44 provided on the second surface 242 is not specifically limited, and can be selectively set according to actual needs. For example, each fourth slide rail 43 can be selectively slidably adapted to one, three, or four fourth sliders 44.
[0080] It should also be noted that the lifting arm 201 in this application is not specifically limited, and it can be any structure that can meet the need for adjusting the vertical position of the log picking and placing device during the log transfer process of the log transfer system 100. In specific implementation, it is preferable that the lifting arm 201 is a long strip structure processed from profiles (such as square steel pipes, I-beams, etc.). By including the lifting arm 201 in the log transfer system 100, this application allows the position of the log picking and placing unit 1 to be adjusted according to the location of the log to be obtained and the location where the log is to be placed, so as to meet the position adjustment requirements of the log picking and placing unit 1 when the height of the log stack changes.
[0081] As some preferred embodiments of this application, such as Figure 6 and Figure 7 As shown, the timber transport system 100 also includes a first drive motor 22, a third gear 2022, and a third rack 2013. The first drive motor 22 is mounted on the first mounting connection structure 24. The third gear 2022 is connected to the power output end of the first drive motor 22. The third rack 2013 is fixed to the lifting arm 201 and extends along the length of the lifting arm 201. The third gear 2022 and the third rack 2013 are meshed and connected, enabling the lifting arm 201 to move along its length. In a specific implementation, the first drive motor 22 is electrically connected to and controlled by the control unit.
[0082] This application further includes a first drive motor 22, a third rack 2013, and a third gear 2022 in the wood pad transfer system 100. The first drive motor 22 is mounted on the first mounting connection structure 24, and the third rack 2013 is mounted on the lifting arm 201 and extends along the length of the lifting arm 201. The first drive motor 22 is connected to the third rack 2013 via the third gear 2022. Thus, under the drive of the first drive motor 22, the position of the lifting arm 201 can be adjusted along its length. Through the transmission method of gears and racks, the vertical positional accuracy of the wood pad picking and placing unit 1 can be effectively guaranteed, which is conducive to the automated control of wood pad transfer.
[0083] As some preferred embodiments of this application, for example Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, the timber transport system 100 also includes a second drive motor 31, a fourth gear 32, and a fourth rack 33. The second drive motor 31 is mounted on the first mounting connection structure 24. The fourth gear 32 is driven by the power output end of the second drive motor 31. The fourth rack 33 is fixed to the traveling beam 21 and extends along the length of the traveling beam 21. The fourth gear 32 and the fourth rack 33 are meshed and driven by each other, so that the first mounting connection structure 24 can move relative to the length of the traveling beam 21. In a specific implementation, the second drive motor 31 is electrically connected to and controlled by the control unit.
[0084] This application further includes a second drive motor 31, a fourth gear 32, and a fourth rack 33 in the timber transport system 100. By connecting the first mounting connection structure 24 to the fourth rack 33 mounted on the traveling beam 21 via the fourth gear 32, the first mounting connection structure 24 can drive the timber picking and placing unit 1 to adjust its position along the length of the traveling beam 21 by using the meshing transmission of the gear and rack. This can effectively ensure the positional accuracy of the timber picking and placing unit 1 in the length of the traveling beam 21.
[0085] In addition, this application can further adjust the position of the wooden block picking and placing unit 1 by controlling the first drive motor 22 and the second drive motor 31, thereby realizing the automated control of the position adjustment of the wooden block picking and placing unit 1.
[0086] In some preferred embodiments of this application, the log loading and unloading device further includes a rotating unit 202, which connects the log loading and unloading unit 1 to the lifting arm 201, allowing the log loading and unloading unit 1 to rotate relative to the lifting arm 201. In specific implementations, the rotation surface of the rotating unit 202 is perpendicular or substantially perpendicular to the length direction of the lifting arm 201.
[0087] In this application, the slewing unit 202 is not specifically limited, and it can be a unit that enables the wooden block picking and placing unit 1 to rotate relative to the lifting arm 201.
[0088] It should be explained that the phrase "the rotation surface of the rotary unit 202 is substantially perpendicular to the length direction of the lifting arm 201" in this application is intended to cover solutions where the rotation surface of the rotary unit 202 is not perpendicular to the length direction of the lifting arm 201 due to processing errors, installation errors, or other reasons.
[0089] This application includes a rotary unit 202 in the pad placement device, which enables the pad placement unit 1 to rotate, giving it greater freedom and a larger working space. This allows the pad placement unit 1 to adjust its position according to the location of the pad to be acquired. Consequently, it can effectively meet the position adjustment requirements under conditions such as pad deformation, wear, uneven pad stacking, and pads of varying lengths, thereby effectively improving the reliability of the pad transfer equipment in acquiring pads.
[0090] As some preferred embodiments of this application, the lifting arm 201 includes a lifting arm body 2011 and a second mounting connection structure 2012, the second mounting connection structure 2012 being located at one end of the lifting arm body 2011. Specifically, as... Figure 6 and Figure 8 As shown, the slewing unit 202 includes a slewing drive motor 2021, a fifth gear, and a toothed slewing bearing 2023. The slewing drive motor 2021 is mounted on the second mounting connection structure 2012. The fifth gear is driveably connected to the power output end of the slewing drive motor 2021, and the fifth gear is meshed with the toothed slewing bearing 2023. The pad wood picking and placing unit 1 is connected to the toothed slewing bearing 2023.
[0091] This application includes a rotary unit 202 comprising a rotary drive motor 2021, a fifth gear, and a toothed slewing bearing 2023. Both the rotary drive motor 2021 and the toothed slewing bearing 2023 are mounted on the second mounting connection structure 2012 included in the lifting arm 201. Furthermore, the rotary drive motor 2021 is driven by the fifth gear meshing with the toothed slewing bearing 2023. The timber loading / unloading unit 1 is connected to the toothed slewing bearing 2023. Driven by the rotary drive motor 2021, the timber loading / unloading unit 1 can rotate with the toothed slewing bearing 2023, facilitating automated control of the timber loading / unloading unit 1's position adjustment. Additionally, using gear meshing to adjust the position of the timber loading / unloading unit 1 effectively ensures its positional accuracy, facilitating automated control of timber loading / unloading.
[0092] It should be noted that the second mounting connection structure 2012 is not specifically limited; it can be any structure that meets the mounting requirements of the rotary drive motor 2021 and the toothed slewing bearing 2023. Specifically, as follows... Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, the second mounting connection structure 2012 is a mounting plate. The mounting plate is fixed to the downward-facing end of the lifting arm body 2011.
[0093] It should also be noted that the "toothed slewing bearing 2023" in this application can be selectively set as an external toothed slewing bearing (e.g., Figure 6 or Figure 8 (as shown) or configured as an internal gear slewing bearing (not shown in the figure).
[0094] It should be noted that the lifting arm body 2011 in this application is not specifically limited, and it can be any structure that can meet the needs of adjusting the vertical position of the log picking and placing device during the log transfer process of the log transfer system 100. In specific implementation, it is preferable that the lifting arm body 2011 is a long strip structure processed from profiles. By including the lifting arm 201 in the log picking and placing device, this application allows the position of the log picking and placing unit 1 to be adjusted according to the position of the log to be picked up and the position of the log to be placed, so as to meet the position adjustment requirements of the log picking and placing unit 1 when the height of the log stack changes.
[0095] As some preferred embodiments of this application, such as Figure 8 and Figure 9As shown, the wood padding device includes a mounting base 101, a first push-pull assembly 102, and two wood padding units 1. The mounting base 101 is connected to a toothed slewing bearing 2023. The two wood padding units 1 are arranged side by side, and each of the two wood padding units 1 is connected to the mounting base 101 via at least one first push-pull assembly 102. The pushing and pulling direction of the first push-pull assembly 102 is parallel or substantially parallel to the length direction of the lifting arm 201.
[0096] The structure of the mounting base 101 in this application is not specifically limited; it can be any structure that meets the installation requirements of the two wooden support units 1. In specific implementation, such as... Figure 10 The mounting base 101 shown includes a mounting flange 1011 and a mounting platform 1012. The mounting platform 1012 is fixed at the center of one side of the mounting flange 1011. The mounting platform 1012 is generally square and is used to connect the pad placement unit 1. The mounting flange 1011 is used to connect the mounting base 101 to a set position.
[0097] Furthermore, the first push-pull assembly 102 in this application is not specifically limited; it can be any push-pull assembly capable of applying a push-pull force to the wooden block picking and placing unit 1 and meeting the requirements for wooden block transportation. In specific implementations, the first push-pull assembly 102 can be selectively configured as a telescopic cylinder (which can be a pneumatic or hydraulic telescopic cylinder), a gear and rack linear module, a lead screw and slider linear module, a synchronous belt linear module, etc. For example... Figure 8 and Figure 9 As shown, the first push-pull assembly 102 is a pneumatic telescopic cylinder. Further, the first push-pull assembly 102 is connected to a pressurized gas source via a control valve, and the control valve is connected to and controlled by a control unit. Alternatively, the first push-pull assembly 102 can be optionally a hydraulic telescopic cylinder.
[0098] It should be explained that the phrase "the pushing and pulling direction of the first push-pull assembly 102 is substantially parallel to the length direction of the lifting arm 201" in this application is intended to cover solutions where the pushing and pulling direction of the first push-pull assembly 102 is not parallel to the length direction of the lifting arm 201 due to processing errors, installation errors, or other reasons.
[0099] This application includes a mounting base 101 in the log-picking and placing device, thereby enabling the device to meet the installation requirements of multiple log-picking and placing units 1. Secondly, by including two log-picking and placing units 1 side-by-side, the device can transport two logs at a time, effectively improving log transport efficiency and consequently, product stacking efficiency. Thirdly, by including two units 1, the device can selectively transport one or two logs at a time according to actual log transport needs, better meeting these requirements. Fourthly, by connecting the log-picking and placing unit 1 to the mounting base 101 via a first push-pull assembly 102, the position of the log to be placed can be adjusted during placement to avoid collisions or interference from another log-picking and placing unit 1.
[0100] As some preferred embodiments of this application, such as Figure 11 As shown, the pad placement and removal unit 1 includes a mounting beam 11, a first clamping member 12, a second clamping member 13, a second push-pull assembly 14, and a third push-pull assembly 15. Specifically, the first clamping member 12 is movably connected to the first end of the mounting beam 11, and has a first clamping portion 121. The first clamping member 12 is connected to the push-pull end of the second push-pull assembly 14, with the push-pull end of the second push-pull assembly 14 facing the first end of the mounting beam 11. The second clamping member 13 is movably connected to the second end of the mounting beam 11, and has a second clamping portion 131. The first clamping portion 121 and the second clamping portion 131 are opposite each other. The second clamping member 13 is connected to the push-pull end of the third push-pull assembly 15, with the push-pull end of the third push-pull assembly 15 facing the second end of the mounting beam 11.
[0101] This application includes a mounting beam 11, a first clamping member 12, and a second clamping member 13 in the pad placement and retrieval unit 1, enabling the acquisition and transfer of pads through clamping, thereby achieving a more reliable pad placement and transfer process. Furthermore, by connecting the first clamping member 12 to the first end of the mounting beam 11 and the second clamping member 13 to the second end of the mounting beam 11, with the first clamping part 121 and the second clamping part 131 facing each other, the pads can be clamped along their length, effectively avoiding interference and influence from adjacent pads, thus improving the reliability of the pad placement and retrieval device.
[0102] In specific implementation, such as Figure 11As shown, the second push-pull assembly 14 is mounted on the mounting beam 11, and the push-pull end of the second push-pull assembly 14 is connected to the first clamping member 12. The second push-pull assembly 14 is controlled by the control unit so that the first clamping member 12 can move towards or away from the second clamping part 131 under the action of the second push-pull assembly 14. At the same time, the third push-pull assembly 15 is mounted on the mounting beam 11, and the push-pull end of the third push-pull assembly 15 is connected to the second clamping member 13. The third push-pull assembly 15 is controlled by the control unit so that the second clamping member 13 can move towards or away from the first clamping part 121 under the action of the third push-pull assembly 15.
[0103] This application includes a second push-pull assembly 14 and a third push-pull assembly 15 in the wood pad picking and placing unit 1. Under the action of the second push-pull assembly 14 and the third push-pull assembly 15, the distance between the first clamping part 121 and the second clamping part 131 can be adjusted to facilitate the picking and releasing of the wood pad. In addition, the second push-pull assembly 14 and the third push-pull assembly 15 are controlled by a control unit to achieve automated control of wood pad picking and placing.
[0104] The mounting beam 11 in this application is not specifically limited and can be any beam that meets the installation and load-bearing requirements. In specific implementations, the mounting beam 11 is preferably made of profile. In specific implementations, the length of the mounting beam 11 is selectively set according to the length of the pad being picked up or placed. The minimum distance between the first clamping part 121 and the second clamping part 131 is less than the length of the pad, and the maximum distance between the first clamping part 121 and the second clamping part 131 is greater than the length of the pad; furthermore, the pad picking and placing unit 1 clamps the pad along the length direction of the pad.
[0105] The structure of the first clamping member 12 in this application is not specifically limited; it can be any structure that includes a first clamping portion 121 and is able to be opposite to the second clamping portion 131 to meet the requirements for clamping the dunnage. Similarly, the structure of the second clamping member 13 in this application is not specifically limited; it can be any structure that includes a second clamping portion 131 and is able to be opposite to the first clamping portion 121 to meet the requirements for clamping the dunnage.
[0106] Specifically, for example Figure 11 As shown, the first clamping member 12 includes a first segment and a second segment, which are connected and form an L-shape. The first segment is connected to the push-pull end of the second push-pull assembly 14, and the first clamping part 121 is located in the second segment and faces the clamping part of the second clamping member 13. Similarly, the second clamping member 13 includes a third segment and a fourth segment, which are connected and form an L-shape. The third segment is connected to the push-pull end of the third push-pull assembly 15, and the second clamping part 131 is located in the fourth segment and faces the clamping part of the first clamping member 12.
[0107] To better clamp the wooden block, in specific implementations, it is preferable that both the first clamping part 121 and the second clamping part 131 have uneven clamping surfaces, specifically as follows: Figure 11 As shown, both the first clamping part 121 and the second clamping part 131 are provided with teeth, and both the first clamping part 121 and the second clamping part 131 are provided with two toothed areas to improve the local clamping force of the first clamping part 121 and the second clamping part 131, so as to more reliably clamp the transported pad.
[0108] In practical implementation, the first clamping member 12 and the second clamping member 13 are arranged at both ends of the mounting beam 11 along the length direction of the mounting beam 11, so that the pad wood picking and placing unit 1 can pick up the pad wood from both ends of the pad wood. This application connects the first clamping member 12 to the first end of the mounting beam 11 and the second clamping member 13 to the second end of the mounting beam 11, and makes the first clamping part 121 and the second clamping part 131 opposite to each other, thereby enabling the pad wood to be picked up along the length direction of the pad wood. This effectively avoids interference and influence caused by adjacent pad wood on the pad wood picking and placing, thereby improving the reliability of the pad wood picking and placing device.
[0109] It should also be noted that the second push-pull assembly 14 in this application is not specifically limited, and it can be any push-pull assembly capable of applying a push-pull force to the first clamping member 12 and meeting the requirements for clamping the pad. In specific implementations, the second push-pull assembly 14 can be selectively made into a telescopic cylinder (specifically, a pneumatic telescopic cylinder or a hydraulic telescopic cylinder), a gear and rack linear module, a lead screw and slider linear module, a synchronous belt linear module, etc.
[0110] As a preferred embodiment of the foregoing implementation, the second push-pull assembly 14 is a first telescopic cylinder, such as... Figure 11 As shown, the cylinder body of the first telescopic cylinder is connected to the first end of the mounting beam 11, and the telescopic end of the first telescopic cylinder faces the first end side of the mounting beam 11. The telescopic end of the first telescopic cylinder is connected to the first clamping member 12. The pad placement unit 1 also includes a first slide rail 16 and a first slider 17 slidably adapted to the first slide rail 16. The first slide rail 16 is fixed at the first end of the mounting beam 11 and extends along the length of the mounting beam 11. The first slider 17 is fixedly connected to the first clamping member 12, and the first clamping member 12 is slidably connected to the first slide rail 16 via the first slider 17. The first clamping member 12 is used to clamp the first end of the pad. In a specific implementation, the first telescopic cylinder is connected to the medium source pipeline via a control valve. The control valve is electrically connected to the control unit and controlled by the control unit.
[0111] In practical implementation, when the first telescopic cylinder is a pneumatic telescopic cylinder, it is connected to a gas source (air tank or air compressor, etc.) via a control valve, and the control valve is further electrically connected to and controlled by the control unit. When the first telescopic cylinder is a hydraulic telescopic cylinder, it is connected to a hydraulic oil tank via a control valve and a hydraulic pump, and the control valve is further electrically connected to and controlled by the control unit.
[0112] It should be noted that the third push-pull assembly 15 in this application is not specifically limited, and it can be any push-pull assembly that satisfies the requirement of applying a push-pull force to the second clamping member 13 and meeting the clamping requirements of the pad. In specific implementations, the third push-pull assembly 15 can be selectively made into a telescopic cylinder (specifically, a pneumatic telescopic cylinder or a hydraulic telescopic cylinder), a gear and rack linear module, a lead screw and slider linear module, a synchronous belt linear module, etc.
[0113] In specific implementation, the third push-pull assembly 15 is preferably a pneumatic telescopic cylinder. Furthermore, the cylinder body of the pneumatic telescopic cylinder is mounted on the mounting beam 11, with the telescopic end of the cylinder facing the second end side of the mounting beam 11 and connected to the second clamping member 13. This application, by including the third push-pull assembly 15 in the log loading and unloading unit 1 and connecting the second clamping member 13 to the push-pull end of the third push-pull assembly 15, enables the log loading and unloading unit 1 to simultaneously activate the first clamping member 12 and the second clamping member 13, effectively improving the efficiency of log loading and unloading. In addition, it effectively alleviates or avoids the problem of uneven loading of logs during transport. Furthermore, the third push-pull assembly 15 can be controlled by a control unit to achieve automated control of log loading and unloading.
[0114] As some preferred embodiments of the foregoing implementation, the third push-pull assembly 15 may be selectively configured as a second telescopic cylinder, the cylinder body of which is connected to the second end of the mounting beam 11, and the telescopic end of which is connected to the second clamping member 13. Figure 11 As shown, the wood pad placement and removal unit 1 also includes a second slide rail 18 and a second slider 19 that is slidably adapted to the second slide rail 18. The second slide rail 18 is fixed at the second end of the mounting beam 11 and extends along the length of the mounting beam 11. The second slider 19 is fixedly connected to the second clamping member 13, and the second clamping member 13 is slidably connected to the second slide rail 18 via the second slider 19. The second clamping member 13 is used to clamp the second end of the wood pad. Furthermore, the second telescopic cylinder is connected to the medium source pipeline via a control valve. The control valve is electrically connected to the control unit and is controlled by the control unit.
[0115] This application enables the first clamping member 12 to be slidably connected to the first slide rail 16 via the first slider 17, and the second clamping member 13 to be slidably connected to the second slide rail 18 via the second slider 19, thereby enabling the first clamping member 12 and the second clamping member 13 to have better positional accuracy, which facilitates the automation of the transfer of wooden blocks, especially the automation of vision-based wooden blocks.
[0116] In practical implementation, when the second telescopic cylinder is a pneumatic telescopic cylinder, it is connected to a gas source (air tank or air compressor, etc.) via a control valve, and the control valve is further electrically connected to and controlled by the control unit. When the second telescopic cylinder is a hydraulic telescopic cylinder, it is connected to a hydraulic oil tank via a control valve and a hydraulic pump, and the control valve is further electrically connected to and controlled by the control unit.
[0117] This application also provides a sleeper stacking system, which includes a sleeper transfer device 200 and a sleeper pad transfer system as described in any of the foregoing embodiments. The sleeper transfer device 200 is configured to transfer sleepers. The transfer route of the sleeper transfer device 200 passes through the product transfer stop area 1005.
[0118] In practical operation, the sleeper stacking system of this application transfers sleepers to the product transfer stop area 1005 via sleeper transfer equipment 200, transfers wooden blocks from the wooden block stack to the top of the product via the wooden block transfer system, further transfers the sleepers with wooden blocks on top to the sleeper stacking area via sleeper transfer equipment 200, and finally stacks the sleepers via sleeper stacking equipment.
[0119] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A timber transport system, characterized in that, The timber transfer system is used to acquire and transfer timber, and the timber transfer system includes: A first load-bearing structure, the first load-bearing structure including a first load-bearing beam; The second load-bearing structure includes a second load-bearing beam, and the first load-bearing beam and the second load-bearing beam are arranged side by side. A traveling beam, which spans the first load-bearing beam and the second load-bearing beam, and is configured to travel along the length of the first load-bearing beam and the second load-bearing beam; A wooden block picking and placing device is connected to the traveling beam via a transmission connection; the wooden block picking and placing device is configured to pick up and release wooden blocks, and is capable of moving laterally and vertically relative to the traveling beam; A wooden support area is located below the running trajectory of the wooden support picking and placing device; The product transfer stop area is located below the running trajectory of the wooden support device.
2. The timber transfer system according to claim 1, characterized in that, The timber transfer system also includes: Walking drive motor; A transmission unit is installed in the middle of the walking beam, and the walking drive motor is transmittably connected to the power input end of the transmission unit. A first drive shaft is mounted on the traveling beam via a bearing housing. The first drive shaft extends along the length of the traveling beam, and a first end of the first drive shaft is transmissively connected to a power output end of the transmission unit. A first gear is connected to a second end of the first drive shaft. The second drive shaft is mounted on the traveling beam via a bearing housing and extends along the length of the traveling beam. The first end of the second drive shaft is transmissibly connected to the other power output end of the transmission unit, and the second end of the second drive shaft is connected to a second gear. A first rack is mounted on the first load-bearing beam and extends along the length of the first load-bearing beam; the first gear meshes with the first rack for transmission. The second rack is mounted on the second load-bearing beam and extends along the length of the second load-bearing beam. The second gear meshes with the second rack for transmission.
3. The timber transfer system according to claim 1, characterized in that, The timber transport system includes a first installation connection structure, and the timber picking and placing device includes a lifting arm and a timber picking and placing unit. The lifting arm is vertically arranged and connected to the first installation connection structure, and the timber picking and placing unit is connected to the lifting arm. The lifting arm is configured to be able to move relative to the first installation connection structure along the length direction of the lifting arm. The first mounting connection structure is connected to the walking beam, and the first mounting connection structure is configured to move relative to the length direction of the walking beam; the pad wood picking and placing unit is configured to pick up and release the transferred pad wood.
4. The timber transfer system according to claim 3, characterized in that, The timber transport system further includes a first drive motor, a third gear, and a third rack. The first drive motor is mounted on the first mounting connection structure. The third gear is connected to the power output end of the first drive motor. The third rack is fixed to the lifting arm and extends along the length of the lifting arm. The third gear meshes with the third rack to enable the lifting arm to move along its length. And / or, The timber transport system further includes a second drive motor, a fourth gear, and a fourth rack. The second drive motor is mounted on the first mounting connection structure. The fourth gear is connected to the power output end of the second drive motor. The fourth rack is fixed on the traveling beam and extends along the length of the traveling beam. The fourth gear and the fourth rack are meshed and connected to each other so that the first mounting connection structure can move relative to the length of the traveling beam.
5. The timber transfer system according to claim 3 or 4, characterized in that, The wood-placing and placing device further includes a rotating unit, which is connected to the lifting arm via the rotating unit, so that the wood-placing and placing unit can rotate relative to the lifting arm, and the rotating surface of the rotating unit is perpendicular to the length direction of the lifting arm.
6. The timber transfer system according to claim 5, characterized in that, The lifting arm includes a lifting arm body and a second mounting connection structure, wherein the second mounting connection structure is located at one end of the lifting arm body. The rotary unit includes a rotary drive motor, a fifth gear, and a toothed rotary bearing. The rotary drive motor is mounted on the second mounting connection structure. The fifth gear is driveably connected to the power output end of the rotary drive motor and is meshed with the toothed rotary bearing. The pad placement and removal unit is connected to the toothed slewing bearing.
7. The timber transfer system according to claim 6, characterized in that, The wooden support loading and unloading device includes: Mounting base, which is connected to the toothed slewing bearing; First push-pull assembly; and The two wooden support units are arranged side by side, and each of the two wooden support units is connected to the mounting base via at least one first push-pull assembly; and the push-pull direction of the first push-pull assembly is parallel to the length direction of the lifting arm.
8. The timber transfer system according to claim 7, characterized in that, The wooden support loading and unloading assembly includes: Install beams; A first clamping member is located at a first end of the mounting beam, and the first clamping member has a first clamping portion; A second clamping member is located at the second end of the mounting beam. The second clamping member has a second clamping portion, which is opposite to the first clamping portion. A second push-pull assembly is installed at the first end of the mounting beam, and the push-pull end of the second push-pull assembly is connected to the first clamping member. The second push-pull assembly is configured to push and pull the first clamping member along the length direction of the mounting beam. A third push-pull assembly is installed at the second end of the mounting beam, and the push-pull end of the third push-pull assembly is connected to the second clamping member. The third push-pull assembly is configured to push and pull the second clamping member along the length direction of the mounting beam.
9. The timber transfer system according to claim 1, characterized in that, The first load-bearing structure includes a first load-bearing beam and two supporting columns, wherein the first load-bearing beam spans across the two spaced-apart supporting columns; The second load-bearing structure includes a second load-bearing beam and two supporting columns, with the second load-bearing beam spanning the two spaced-apart supporting columns; The wooden block transfer system is configured such that the product transfer equipment can transfer products to a position below the running trajectory of the wooden block picking and placing device.
10. A sleeper stacking system, characterized in that, The sleeper stacking system includes: A sleeper transfer device, the sleeper transfer device being configured for transferring sleepers; and The timber transfer system according to any one of claims 1 to 9; The transfer route of the sleeper transfer equipment passes through the product transfer stop area.