Multifunctional coiled material compounding machine

Abstract

The utility model provides a multifunctional coiled material compounding machine. The multifunctional coiled material compounding machine comprises a material storage device and a coiled material processing device which are oppositely arranged, the material coiling device comprises a first frame, a linkage composite roller set, a pressing roller set and a discharging assembly. The first frame comprises a workbench, the pressing roller set is arranged on the workbench, and the discharging assembly is arranged at the tail end of the workbench. The linkage composite roller set at least comprises two composite rollers, and the composite rollers are distributed on the upper side and the lower side of the workbench respectively and are close to the material storage device. The composite rollers are in transmission connection through a belt; the material storage device comprises a material storage frame and a material storage roller rotationally installed on the material storage frame. According to the utility model, a plurality of layers of coiled materials can be separated through the separating roller, the coiled materials of different materials can be compounded through the compounding roller, and the coiled materials can be cut through the cutting assembly. The multi-purpose machine is realized, the construction cost is reduced, and the occupied area is saved.

Description

Technical Field

[0001] This utility model relates to the technical field of roll material processing, and in particular to a multifunctional roll material laminating machine. Background Technology

[0002] A roll-to-roll laminating machine is a piece of equipment that can laminate rolls of different materials, and it has wide applications in many industries. In the daily production of roll materials, the same type of roll may involve different production processes, such as cutting, bonding, and delamination. Traditional production equipment requires a dedicated machine for each process, with multiple machines working together to complete each step. This undoubtedly increases the production costs for enterprises, and also requires a large number of machines and a large floor space.

[0003] Therefore, it is necessary to provide a multi-functional roll-to-roll laminating machine to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a multi-functional roll laminating machine that can realize multiple functions such as roll separation, lamination, and cutting.

[0005] To achieve the above and other related objectives, this utility model provides the following technical solution:

[0006] A multi-functional roll laminating machine includes a material storage device and a roll processing device arranged opposite to each other; the roll processing device includes a first frame, a set of linked laminating rollers, a pressing roller set, and a feeding component; the first frame includes a worktable, the pressing roller set is disposed on the worktable, and the feeding component is disposed at the tail end of the worktable; the linked laminating roller set includes at least two laminating rollers, which are respectively distributed on the upper and lower sides of the worktable and disposed close to the material storage device; the laminating rollers are connected by belt drive; the material storage device includes a material storage rack and a rotatable material storage roller mounted on the material storage rack.

[0007] Furthermore, the roll material processing device also includes several auxiliary rollers; the auxiliary rollers are distributed on the upper and lower sides of the worktable and are rotatably mounted on the first frame; the auxiliary rollers are connected to a drive unit, which is used to drive the auxiliary rollers to rotate clockwise or counterclockwise.

[0008] Furthermore, the roll material processing device includes a cutting assembly disposed in the middle of the workbench; the cutting assembly includes a cutting guide rail disposed along the width direction of the workbench and a plurality of cutting blades slidably sleeved on the cutting guide rail; the cutting blades are parallel to each other and spaced apart, and cut along the material feeding direction.

[0009] Furthermore, there are at least two clamping roller sets, which are respectively arranged on both sides of the cutting component in the length direction on the worktable; the clamping roller set includes a set of mounting plates arranged on both sides of the worktable in the width direction and an upper pressure roller and a lower pressure roller that are rotatably connected to the mounting plates at both ends; the upper pressure roller and the lower pressure roller are arranged opposite to each other and are located above and below the roll material, respectively, for clamping the roll material.

[0010] Furthermore, the mounting plate is provided with a sliding groove, and a lead screw and a slider that are threadedly engaged with the lead screw are provided in the sliding groove; the two ends of the upper pressure roller are rotatably connected to the slider respectively; the pressure roller group also includes several auxiliary pressure rollers arranged around the outer periphery of the upper pressure roller and the lower pressure roller.

[0011] Furthermore, the material storage assembly includes a rocker arm assembly facing the roll material handling device; the rocker arm assembly includes connecting rods rotatably connected to both sides of the material storage rack and rocker arms connected to the connecting rods at both ends; the rocker arms press down the roll material by gravity.

[0012] Furthermore, an angle sensor is installed on one side of the storage rack to monitor the angle at which the swing arm is raised.

[0013] Furthermore, the feeding assembly includes a feeding machine housing and a pressure roller and a cutting structure disposed within the feeding machine housing; the pressure roller is located upstream of the cutting structure; the cutting structure performs a vertical reciprocating motion along the height direction of the feeding machine housing.

[0014] Furthermore, the cutting structure includes a back plate arranged along the length of the unloading machine housing, a cutting blade extending along the length of the back plate, slide bars arranged on both sides of the back plate along the length of the back plate, a rotating shaft with both ends connected to the slide bars via cranks, and a rotating drive unit for driving the rotating shaft; sliding guide rails are provided on both sides of the unloading machine housing, the slide bars are slidably accommodated in the sliding guide rails, and move vertically along the sliding guide rails; the output end of the rotating drive unit is connected to the rotating shaft by a belt drive.

[0015] Furthermore, the roll material handling device also includes a guide roller installed on the side of the worktable facing the storage device; the guide roller is inclined downward.

[0016] As described above, the multifunctional roll laminating machine of this utility model has the following beneficial effects:

[0017] 1. This utility model provides a multi-functional roll laminating machine with a simple structure and reasonable design. It includes multiple pressing rollers, laminating rollers and auxiliary rollers. By using different winding methods of the roll material, the laminating, separating and cutting processes of the roll material can be realized on the same machine. At the same time, it can also complete the collection work after separation, which greatly saves the construction cost and saves the floor space.

[0018] 2. This utility model designs a swing arm on the material storage mechanism. When feeding, the roll material is wound around the guide roller on the swing arm from below. If the angle sensor detects that the upward angle of the swing arm is too large, it means that the feeding speed is too fast. The electrical signal controls the material storage roller to reduce the speed of releasing the roll material. Attached Figure Description

[0019] Figure 1 The diagram shown is a structural schematic of a multifunctional roll laminating machine according to this utility model.

[0020] Figure 2 The diagram shown is a structural schematic of the roll material processing device of this utility model.

[0021] Figure 3 The diagram shown is a structural schematic of the cutting component in this utility model.

[0022] Figure 4 The diagram shown is a structural schematic of the pressure roller assembly in this utility model.

[0023] Figure 5 The diagram shown is a structural schematic of the material storage device in this utility model.

[0024] Figure 6 The diagram shown is a structural schematic of the feeding assembly in this utility model.

[0025] Figure 7 This is a schematic diagram of the feeding assembly from another perspective in this utility model.

[0026] The components include: 1. Material storage device; 11. Material storage rack; 12. Material storage roller; 13. Swing arm assembly; 131. Connecting rod; 132. Swing arm; 14. Angle sensor; 2. Roll material processing device; 21. First frame; 211. Worktable; 22. Linked composite roller group; 221. Composite roller; 23. Pressing roller group; 231. Mounting plate; 2311. Slide groove; 2312. Lead screw; 2313. Slider; 232. Upper pressure roller; 233. Lower pressure roller; 234. 1. Auxiliary pressing roller; 24. Feeding assembly; 241. Feeding machine box; 242. Pressing roller; 243. Cutting structure; 2431. Back plate; 2432. Cutting blade; 2433. Sliding strip; 2434. Rotating shaft; 2435. Rotation drive unit; 244. Sliding guide rail; 25. Auxiliary roller; 26. Drive unit; 27. Cutting assembly; 271. Cutting guide rail; 272. Cutting blade; 28. Guide roller; 1000. A multi-functional roll material composite machine. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0028] Please see Figure 1-7 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0029] Please see Figures 1 to 7 This utility model provides a multi-functional roll laminating machine 1000, which includes a material storage device 1 and a roll processing device 2 arranged opposite to each other.

[0030] Specifically, the roll material processing device 2 includes a first frame 21, a set of linked composite rollers 22, a pressing roller set 23, and a feeding assembly 24. The first frame 21 includes a worktable 211, the pressing roller set 23 is disposed on the worktable 211, and the feeding assembly 24 is disposed at the tail end of the worktable 211.

[0031] The linkage composite roller group 22 includes at least two composite rollers 221, which are distributed on the upper and lower sides of the worktable 211 and are located close to the material storage device 1. The composite rollers 221 are connected by belt drive to achieve synchronous rotation between them.

[0032] Furthermore, the storage device 1 includes a storage rack 11 and a rotatable storage roller 12 mounted on the storage rack 11.

[0033] In this application, the roll material on the storage device 1 is discharged to the roll material processing device 2 by the storage roller 12. In an alternative embodiment, two composite rollers 221 cooperate with each other, one composite roller 221 provides bonding material to the roll material; the other composite roller 221 peels the protective layer on the roll material from the roll material, or provides another bonding material to the roll material.

[0034] Please continue reading. Figure 2 The roll material processing device 2 also includes several auxiliary rollers 25.

[0035] Specifically, auxiliary rollers 25 are distributed on the upper and lower sides of the worktable 211 and are rotatably mounted on the first frame 21. The auxiliary rollers 25 are connected to the drive unit 26, which drives the auxiliary rollers 25 to rotate clockwise or counterclockwise.

[0036] By setting multiple auxiliary rollers 25 on the first frame 21, each auxiliary roller 25 can operate independently and rotate in different directions. By switching between forward and reverse rotation, the equipment can simultaneously cut raw materials, laminate rolls, and collect waste. For example, a certain roll has a two-layer structure, with one layer being a protective film and another substrate laminated on top. The protective film on the roll needs to be removed first. The drive unit 26 drives the auxiliary rollers 25 located above or below the worktable to rotate, peeling the protective film from the roll. The peeled protective film is then rotated and wound up, and subsequently, the substrate is laminated to the roll using the composite roller 221. This equipment can be used individually for lamination, separation, and cutting, or it can simultaneously perform all three functions or two of them.

[0037] Please continue reading. Figure 3 The roll material processing device 2 includes a cutting assembly 27 disposed in the middle of the workbench 211;

[0038] Specifically, the cutting assembly 27 includes a cutting guide rail 271 arranged along the width direction of the workbench 211 and a plurality of cutting blades 272 slidably sleeved on the cutting guide rail 271;

[0039] Furthermore, the cutting blades 272 are arranged parallel to each other and spaced apart, and cut the roll material along the feeding direction.

[0040] It should be noted that this application does not limit the number of cutting blades 272. The number of cutting blades 272 on the cutting guide 271 can vary depending on the needs of cutting the roll material.

[0041] Please continue reading. Figure 4 There are at least two pressure roller groups 23, which are respectively arranged on both sides of the length direction of the cutting assembly 27 on the worktable 211.

[0042] The clamping roller assembly 23 includes a set of mounting plates 231 disposed on both sides of the workbench 211 in the width direction, and an upper pressure roller 232 and a lower pressure roller 233 rotatably connected to the mounting plates 231 at both ends. The upper pressure roller 232 and the lower pressure roller 233 are disposed opposite to each other and are located above and below the roll material, respectively, for clamping the roll material.

[0043] Furthermore, the pressure roller assembly 23 includes an auxiliary pressure roller 234. The mounting plate 231 is provided with a groove 2311, and a lead screw 2312 and a slider 2313 threadedly engaged with the lead screw 2312 are provided in the groove 2311. The two ends of the upper pressure roller 232 are rotatably connected to the slider 2313 respectively.

[0044] In addition, the pressure roller assembly 23 also includes a number of auxiliary pressure rollers 234 arranged around the outer periphery of the upper pressure roller 232 and the lower pressure roller 233.

[0045] This application incorporates a vertically adjustable slider 2313 within the groove 2311, allowing for adjustable distance between the upper pressure roller 232 and the lower pressure roller 233. This enables control over whether the roll material is compressed according to process requirements. Simultaneously, auxiliary pressure rollers 234 positioned around the outer periphery of the upper and lower pressure rollers 232 and 233 can be used for tensioning and guiding the roll material, preventing wrinkles or deviations during compression.

[0046] Please continue reading. Figure 5 The material storage assembly includes a rocker arm assembly 13 disposed toward the roll material handling device 2.

[0047] The rocker arm assembly 13 includes connecting rods 131 connected to both sides of the storage link and rocker arms 132 connected to the connecting rods 131 at both ends; the rocker arms 132 press down the roll material by gravity.

[0048] Furthermore, an angle sensor 14 is provided on one side of the storage rack 11 to monitor the angle at which the swing arm 132 is raised.

[0049] It should be noted that one end of the storage roller 12 is connected to the discharge drive unit 26, which is used to drive the storage roller 12 to discharge material.

[0050] In this application, the swing arm 132 presses down on the roll material under gravity. When the speed at which the roll material processing device 2 processes the roll material is faster than the discharge speed of the storage roller 12, the swing arm 132 and the connecting rod 131 rise. The angle sensor 14 detects the angle change of the connecting rod 131 and sends an electrical signal to the feeding drive unit 26 to increase the discharge speed. When the speed at which the roll material processing device 2 processes the roll material is slower than the discharge speed of the storage roller 12, the swing arm 132 and the connecting rod 131 fall. The angle sensor 14 detects the angle change of the connecting rod 131 and sends an electrical signal to the feeding drive unit 26 to decrease the discharge speed. The use of the angle sensor 14 can effectively ensure the stability of this equipment during operation.

[0051] Please continue reading. Figures 6 to 7 The feeding assembly 24 includes a feeding machine housing 241 and a pressure roller 242 and a cutting structure 243 disposed within the feeding machine housing 241.

[0052] Among them, the pressure roller 242 is located upstream of the cutter 2432 assembly, and the cutter structure 243 moves vertically back and forth along the height direction of the unloading box 241.

[0053] In this application, the unloading assembly 24 is located at the tail end of the worktable 211 and is connected to the first frame 21 through a large opening. The roll material undergoes outer layer peeling, new outer layer pressing and bonding, and strip cutting, and is finally cut by the cutting structure 243. The pressure roller provides final pressure to the roll material and works in conjunction with the cutting structure 243 to cut, preventing the roll material from warping and causing a decrease in cutting accuracy.

[0054] Please continue reading. Figure 6 The cutter structure 243 includes a back plate 2431 arranged along the length of the unloading machine housing 241, a cutter 2432 mounted on the back plate 2431 and extending along the length of the back plate 2431, slide bars 2433 arranged on both sides of the back plate 2431 along the length, a rotating shaft 2434 connected to the slide bars 2433 at both ends by cranks, and a rotating drive unit 2435 that drives the rotating shaft 2434.

[0055] The unloading housing 241 has sliding guide rails 244 on both sides, and the unloading unit moves vertically along the sliding guide rails 244. The output end of the rotary drive unit 2435 is connected to the rotary shaft 2434 by a belt drive.

[0056] The rotary drive unit 2435 drives the rotary shaft 2434 to rotate. The rotary shaft 2434 drives the slider 2433 on the drive crank to move. The slider 2433 moves along the sliding guide rail 244 and drives the cutter 2432 on the back plate 2431 to move up and down to cut the roll material.

[0057] Please continue reading. Figure 1 The roll material handling device 2 also includes a guide roller 28 mounted on the worktable 211 facing the storage device 1. The guide roller 28 is inclined downward to provide guidance for the roll material.

[0058] The implementation principle of the multi-functional roll laminating machine of this utility model is as follows: the storage roller 12 rotates to feed the roll material, and the swing arm 132 presses the roll material down. The angle sensor 14 monitors the angle of the swing arm 132 rising or falling, and sends an electrical signal to the discharge drive unit 26 to control the discharge speed of the roll material. The guide roller 28 on the roll material processing device 2 receives the roll material and conveys it to the worktable 211. Then, one composite roller 221 in the linkage composite roller group 22 peels off the protective film on the roll material, and the other composite roller 221 discharges the new substrate material, which is then pressed by the upper pressure roller 232 and the lower pressure roller 233 group of the pressing roller. After the roll material with the new substrate material is cut, the waste material is collected by the auxiliary roller 25. The cut roll material finally enters the unloading assembly 24 for cutting and unloading. The pressure roller 242 performs the final pressing process before cutting, and then the reciprocating cutter 2432 cuts the roll material. Finally, the roll material is unloaded from the unloading assembly 24.

[0059] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A multi-functional roll-to-roll laminating machine, characterized in that, The device includes a storage device (1) and a roll material processing device (2) arranged opposite to each other. The roll material processing device (2) includes a first frame (21), a set of linked composite rollers (22), a pressing roller group (23), and a feeding assembly (24). The first frame (21) includes a worktable (211), the pressing roller group (23) is arranged on the worktable (211), and the feeding assembly (24) is arranged at the tail end of the worktable (211). The linked composite roller group (22) includes at least two composite rollers (221), which are distributed on the upper and lower sides of the worktable (211) and are arranged close to the storage device (1). The composite rollers (221) are connected by belt drive. The storage device (1) includes a storage rack (11) and a storage roller (12) rotatably mounted on the storage rack (11).

2. The multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The roll material processing device (2) also includes several auxiliary rollers (25); the auxiliary rollers (25) are distributed on the upper and lower sides of the worktable (211) and are rotatably mounted on the first frame (21); the auxiliary rollers (25) are connected to a drive unit (26), and the drive unit (26) is used to drive the auxiliary rollers (25) to rotate clockwise or counterclockwise.

3. The multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The roll material processing device (2) includes a cutting assembly (27) disposed in the middle of the workbench (211); the cutting assembly (27) includes a cutting guide rail (271) disposed along the width direction of the workbench (211) and a plurality of cutting blades (272) slidably sleeved on the cutting guide rail (271); the cutting blades (272) are parallel to each other and spaced apart, and cut along the material feeding direction.

4. The multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The clamping roller group (23) consists of at least two rollers, which are respectively disposed on both sides of the cutting component (27) along its length. The clamping roller group (23) includes a set of mounting plates (231) disposed on both sides of the worktable (211) along its width, and an upper pressure roller (232) and a lower pressure roller (233) that are rotatably connected to the mounting plates (231) at both ends. The upper pressure roller (232) and the lower pressure roller (233) are disposed opposite to each other and are located above and below the roll material, respectively, for clamping the roll material.

5. A multifunctional roll-to-roll laminating machine according to claim 4, characterized in that, The mounting plate (231) is provided with a sliding groove (2311), and a lead screw (2312) and a slider (2313) threadedly engaged with the lead screw (2312) are provided in the sliding groove (2311); the two ends of the upper pressure roller (232) are rotatably connected to the slider (2313); the pressure roller group (23) also includes a number of auxiliary pressure rollers (234) arranged around the outer periphery of the upper pressure roller (232) and the lower pressure roller (233).

6. A multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The storage device (1) includes a swing arm assembly (13) facing the roll material processing device (2); the swing arm assembly (13) includes a connecting rod (131) rotatably connected to both sides of the storage rack (11) and a swing arm (132) connected to the connecting rod (131) at both ends; the swing arm (132) presses down the roll material by gravity.

7. A multifunctional roll-to-roll laminating machine according to claim 6, characterized in that, An angle sensor (14) is provided on one side of the storage rack (11) to monitor the angle at which the swing arm (132) is raised.

8. A multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The feeding assembly (24) includes a feeding machine box (241) and a pressure roller (242) and a cutting structure (243) disposed in the feeding machine box (241); the pressure roller (242) is located upstream of the cutting structure (243); the cutting structure (243) makes a vertical reciprocating motion along the height direction of the feeding machine box (241).

9. A multifunctional roll-to-roll laminating machine according to claim 8, characterized in that, The cutting structure (243) includes a back plate (2431) arranged along the length of the unloading machine housing (241), a cutting blade (2432) extending along the length of the back plate (2431), slide bars (2433) arranged vertically on both sides of the back plate (2431) along the length of the back plate (2431), a rotating shaft (2434) connected to the slide bars (2433) at both ends by cranks, and a rotating drive unit (2435) for driving the rotating shaft (2434); the unloading machine housing (241) is provided with sliding guide rails (244) on both sides, the slide bars (2433) are slidably accommodated in the sliding guide rails (244) and move vertically along the sliding guide rails (244); the output end of the rotating drive unit (2435) is connected to the rotating shaft (2434) by belt drive.

10. A multifunctional roll-to-roll laminating machine according to claim 1, characterized in that, The roll material processing device (2) further includes a guide roller (28) mounted on the workbench (211) facing the storage device (1); the guide roller (28) is inclined downward.

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