Overflow type water electrolysis structure
The flow-through water electrolysis structure, with its multi-channel parallel structure and integrated shell design, solves the problem of low efficiency in single-channel electrolysis, achieving more efficient electrolysis and a simplified assembly process, while improving the concentration and pressure resistance of the electrolyzed water.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN TYREK INTELLIGENT TECH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-12
AI Technical Summary
Existing water electrolysis modules use a single-channel structure, resulting in low electrolysis efficiency, complex assembly process, and limited pressure resistance.
It adopts a multi-channel parallel structure design, and the water enters the electrode plates evenly through multiple water inlet holes. The water flow in the electrolysis chamber is evenly distributed. It adopts an integrated shell design, which simplifies the assembly process and improves the sealing performance.
It improves electrolysis efficiency by about 20%, has a more compact structure, strong pressure resistance, good sealing performance, simple assembly, and higher concentration of disinfectant water after electrolysis.
Smart Images

Figure CN224226763U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water electrolysis equipment technology, and in particular to a flow-through water electrolysis structure. Background Technology
[0002] Tap water contains a certain amount of chloride ions, partly from dissolved minerals and partly from chlorination disinfection. During the electrolysis of chloride-containing water, chloride ions at the anode of the electrode are oxidized to form hypochlorous acid. Simultaneously, small amounts of strong oxidants such as hydroxyl groups and ozone are generated, giving the electrolyzed water a strong, broad-spectrum bactericidal effect. During the module's operation, water molecules (H₂O) decompose into hydrogen ions (H₂O). + ) and oxygen ions (O - As an anion, the oxygen ion reacts with other surrounding water molecules to form a hydroxyl group (OH-). - At this point, the small amount of hypochlorite (HClO) present in tap water containing trace amounts of chlorine also decomposes into HCl. - O - And produce dissolved oxygen (O2). - O3 - Electrolyzed water contains anions and other disinfecting and bactericidal substances. It has a strong bactericidal effect against Escherichia coli, Staphylococcus aureus, and Candida albicans. It also has a virucidal effect against various viruses, has a wide range of applications, can be customized with specialized modules, is easily decomposed, harmless to the environment and human body, has no toxic side effects, requires no mixing, and is convenient to use.
[0003] Existing water electrolysis modules generally employ a single-channel structure from the inlet to the outlet. For example, patent application number 202220848595.6 discloses a flow-through electrolysis module for producing disinfectant water. This module has a fluid inlet and outlet on the main shell, communicating with the internal cavity. The fluid inlet and outlet are located on two separate first side walls and are misaligned. This type of electrolysis module uses only a single-channel structure, resulting in uneven water flow distribution and low electrolysis efficiency. Furthermore, the main shell of this module is connected by a snap-fit connection between upper and lower covers, leading to complex assembly processes, limited pressure resistance, a large sealing surface, and complex sealing operations. Utility Model Content
[0004] The purpose of this invention is to provide a flow-through water electrolysis structure to solve the problem of low electrolysis efficiency caused by the single-channel structure of the existing water electrolysis module. The flow-through water electrolysis structure of this invention adopts a multi-channel parallel structure, which allows the incoming water to flow evenly through the electrode plates, making the tap water electrolysis more complete and the electrolysis efficiency higher.
[0005] This utility model provides a flow-through type water electrolysis structure, including an outer shell and two electrode plates. An electrolysis chamber is disposed within the outer shell, and the two electrode plates are arranged parallel to each other within the electrolysis chamber. An inlet and an outlet communicating with the electrolysis chamber are respectively disposed at both ends of the outer shell. A water inlet channel is disposed at one end of the outer shell near the water inlet, arranged along a first direction of the outer shell. The water inlet is connected to the water inlet channel. A plurality of water inlet holes arranged along a second direction are disposed on the side of the water inlet channel near the electrolysis chamber. The water inlet holes are distributed in the first direction, and the water inlet channel communicates with the electrolysis chamber through the plurality of water inlet holes.
[0006] As a preferred embodiment of this utility model, the plurality of water inlets are evenly distributed along the water inlet channel, and the diameter of the plurality of water inlets gradually increases from the side closer to the water inlet to the side farther away from the water inlet.
[0007] As a preferred embodiment of this utility model, the center of the plurality of water inlets is directly opposite the two electrode plates.
[0008] As a preferred embodiment of the present invention, the outer shell has a first side and a second side on opposite sides in a first direction, and two parallel slots are provided on the first side and the second side in the outer shell. The slots extend along a second direction, and the two sides of the two electrode plates are respectively engaged in the slots.
[0009] As a preferred embodiment of this utility model, it also includes an end cap, wherein the outer shell has an assembly port communicating with the electrolysis chamber at one end near the water outlet, and the end cap is closed and installed at the assembly port.
[0010] As a preferred embodiment of the present invention, a plurality of limiting blocks are provided on the side of the end cap near the electrolysis chamber. The plurality of limiting blocks are arranged along a first direction. Each limiting block has two limiting grooves that are adapted to the electrode plates. The ends of the two electrode plates near the end cap are respectively engaged in the limiting grooves of the plurality of limiting blocks.
[0011] As a preferred embodiment of the present invention, the pins of the two electrode plates extend through the end cap to the outside of the end cap, and the two electrode plates are respectively connected to a wire harness on the outside of the outer casing.
[0012] As a preferred embodiment of this utility model, the outer shell is provided with a mounting nozzle on the outer periphery of the assembly port, a mounting groove is provided around the mounting nozzle, and a retaining edge is provided on the end cap. The retaining edge protrudes from its cover plate towards the side close to the electrolysis chamber. The end cap is installed inside the mounting nozzle and the retaining edge is engaged in the mounting groove.
[0013] As a preferred embodiment of this utility model, a sealing groove is provided on the side of the end cap away from the electrolysis chamber, the pins of the two electrode plates are respectively connected to the wire harness from the sealing groove, a first potting compound is injected into the sealing groove, a sealing groove is formed between the periphery of the end cap and the mounting nozzle, and a second potting compound is injected into the sealing groove.
[0014] In a preferred embodiment of this utility model, the water outlet is located on the side of one of the electrode plates away from the other electrode plate, and the water flow direction of both the water inlet and the water outlet is set along the first direction.
[0015] Compared with the prior art, the present invention has the following positive effects:
[0016] The present invention provides a flow-through water electrolysis structure, comprising an outer shell and two electrode plates. An electrolysis chamber is disposed within the outer shell, and the two electrode plates are arranged parallel to each other within the electrolysis chamber. An inlet and an outlet, communicating with the electrolysis chamber, are respectively disposed at both ends of the outer shell. An inlet channel is disposed at the end of the outer shell near the inlet, arranged along a first direction. The inlet is connected to the inlet channel. Multiple inlet holes, arranged along a second direction, are disposed on the side of the inlet channel near the electrolysis chamber. These inlet holes are distributed along the first direction. The inlet channel communicates with the electrolysis chamber through the multiple inlet holes. In use, the flow-through water electrolysis structure of this invention connects the inlet to municipal tap water. Municipal tap water flows in from the inlet of the outer shell, passes through the inlet channel within the outer shell, and is then diverted through the multiple inlet holes into the electrolysis chamber. Multiple water flows enter in parallel, pass through the electrode plates for electrolysis, and finally converge at the outlet and flow out through the outlet. The water channel layout of this flow-through electrolysis water structure adopts a parallel design, which allows the incoming water to flow evenly through the electrode plates, making the tap water electrolysis more complete and the concentration of the disinfected water after electrolysis higher. Compared with the electrolysis efficiency of existing single-channel modules, the concentration is about 20% higher. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the external structure of the flow-through electrolysis water structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the electrode sheet and end cap of this utility model;
[0020] Figure 3 This is a top view of the flow-through electrolysis water structure of this utility model;
[0021] Figure 4 for Figure 3 Cross-sectional view of AA;
[0022] Figure 5 for Figure 3 Cross-sectional view of BB;
[0023] Figure 6 This is a schematic diagram of the internal structure of the outer shell of this utility model;
[0024] Figure 7 This is a schematic diagram of the structure of the end cap and the outer side of the outer shell in this utility model.
[0025] In the diagram: 1. Outer shell; 11. Mounting nozzle; 111. End sealing groove; 112. Mounting groove; 12. Water inlet channel; 13. Water inlet hole; 14. Slot; 15. Electrolysis chamber; 16. First side; 17. Second side; 18. Assembly port; 2. Water inlet; 3. Water outlet; 4. Connecting leg; 5. End cap; 51. Slotted edge; 52. Limiting block; 521. Limiting groove; 53. Sealing groove; 6. Wire harness; 7. Electrode sheet; 71. Pin; 8. First potting compound; 9. Second potting compound. Detailed Implementation
[0026] In the description of this utility model, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and for simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.
[0029] Example 1:
[0030] This embodiment provides a flow-through water electrolysis structure, such as... Figures 1-7 As shown, it includes an outer shell 1 and two electrode plates 7. An electrolysis chamber 15 is provided inside the outer shell 1. The two electrode plates 7 are arranged parallel to each other in the electrolysis chamber 15. Water is electrolyzed when it flows between the two electrode plates 7.
[0031] An inlet 2 and an outlet 3, communicating with the electrolysis chamber 15, are respectively provided at both ends of the outer shell 1. An inlet channel 12, arranged along a first direction x, is provided inside the outer shell 1 near the inlet 2. The inlet 2 is connected to the inlet channel 12, and the water flow direction at the inlet 2 is the same as the water flow direction within the inlet channel 12 to reduce water inlet resistance. Multiple inlet holes 13, arranged along a second direction y, are provided on the side of the inlet channel 12 near the electrolysis chamber 15, and these holes are parallel to each other. The inlet holes 13 are distributed along the first direction x. The inlet channel 12 communicates with the electrolysis chamber 15 through the multiple inlet holes 13. Preferably, the outer shell 1 has a rectangular structure, where the first direction x is the width direction of the outer shell 1, and the second direction y is the length direction of the outer shell 1. The water flows through the length direction of the outer shell 1 in the electrolysis chamber to increase the flow path, increase the electrolysis time, and improve the electrolysis efficiency.
[0032] In this embodiment, the flow-through water electrolysis structure connects the inlet 2 to the municipal tap water supply. The tap water flows in through the inlet 2 of the outer casing 1, passes through the inlet channel 12 within the casing, and is then distributed through multiple inlet holes 13 into the electrolysis chamber. Multiple water flows parallel to each other, passing over the electrode plates for electrolysis, and finally converges at the outlet and flows out through the outlet 3. The flow-through water electrolysis structure of this embodiment employs a multi-channel parallel design, ensuring even distribution of the incoming water across the electrode plates, resulting in more complete electrolysis of the tap water and a higher concentration of disinfectant water after electrolysis. Compared to existing single-channel modules, the concentration is approximately 20% higher.
[0033] As a preferred embodiment, such as Figure 4 and Figure 6 As shown, multiple water inlet holes 13 are evenly distributed along the water inlet channel 12, and the diameter of the multiple water inlet holes 13 gradually increases from the side closer to the water inlet 2 to the side farther away from the water inlet 2. In this embodiment, by setting water inlet holes 13 of different sizes, the water flow can be evenly distributed into the electrolysis chamber 15 according to the size of the water inlet hole 13, so that the water flow distribution in the first direction x is more uniform, further improving the uniformity of water flow distribution in the electrolysis chamber 15 and improving electrolysis efficiency.
[0034] In a preferred embodiment, the centers of the plurality of water inlets 13 are directly opposite the two electrode plates 7. The two electrode plates 7 have equal areas, and the centers of the plurality of water inlets 13 are directly opposite the two electrode plates 7, which allows multiple streams of water to flow fully between the two electrode plates 7 and be fully electrolyzed by the two electrode plates 7, thereby improving the electrolysis efficiency of the water and producing disinfected water that meets the standards.
[0035] As a preferred embodiment, such as Figures 4-6 As shown, the outer casing 1 has a first side 16 and a second side 17 on opposite sides in the first direction x. Two parallel slots 14 are respectively provided on the first side 16 and the second side 17 inside the outer casing 1. The slots 14 extend along the second direction y, and the two electrode pieces 7 are respectively engaged in the slots 14. The slots 14 limit the movement of the two electrode pieces 7, ensuring they are securely installed inside the outer casing 1. The slots 14 have an opening near the assembly port to facilitate the sliding of the electrode pieces 7 into the slots 14.
[0036] In a preferred embodiment, the flow-through electrolysis water structure of this embodiment further includes an end cap 5. The outer shell 1 has an assembly port 18 at one end near the water outlet 3, which communicates with the electrolysis chamber 15. The end cap 5 is closed and installed at the assembly port 18. Preferably, the end cap 5 and the outer shell 1 are connected by welding.
[0037] The outer casing of this embodiment is an integral structure, with both the water inlet channel 12 and the electrolysis chamber located within the casing. This integrated design results in a more compact and reliable structure. The flow-through electrolysis water structure of this embodiment has fewer structural components, a simpler assembly process, and lower costs; it also boasts better structural strength and higher pressure resistance, withstanding a 10kg water pressure test without cracking; the sealing surface is smaller, simplifying the welding process; and the welded surface provides higher strength and a simpler, more reliable seal.
[0038] As a preferred embodiment, such as Figure 4 and Figure 6As shown, multiple limiting blocks 52 are provided on the side of the end cap 5 near the electrolysis chamber 15, and the multiple limiting blocks 52 are arranged along the first direction x. Each limiting block 52 has two limiting grooves 521 adapted to the electrode plates 7, and the ends of the two electrode plates 7 near the end cap 5 are respectively engaged in the limiting grooves 521 of the multiple limiting blocks 52. The multiple limiting blocks 52 limit the ends of the two electrode plates 7 near the end cap 5, making the installation of the two electrode plates within the outer casing more stable. Preferably, the multiple limiting blocks 52 and the end cap 5 are an integral structure.
[0039] As a preferred embodiment, such as Figure 4 and Figure 7 As shown, the pins 71 of the two electrode plates 7 extend through the end cover 5 to its outer side, and the two electrode plates 7 are respectively connected to a wire harness 6 on the outer side of the housing 1. The two electrode plates 7 are connected to the wire harness 6 through the pins 71 extending to the outer side of the end cover 5. The two wire harnesses 6 are connected to the circuit, thereby energizing the two electrode plates 7.
[0040] In a preferred embodiment, the outer casing 1 has a mounting nozzle 11 on the outer periphery of the assembly port 18. A mounting groove 112 is provided around the mounting nozzle 11, and a retaining edge 51 is provided on the end cap 5. The retaining edge 51 protrudes from its cover plate towards the side near the electrolysis chamber 15. The end cap 5 is installed inside the mounting nozzle 11, and the retaining edge 51 is engaged in the mounting groove 112. By engaging the retaining edge 51 of the end cap 5 in the mounting groove 112 of the mounting nozzle 11, the end cap 5 seals the assembly port 18, making the connection between the end cap 5 and the outer casing 1 more secure.
[0041] As a preferred embodiment, such as Figure 7 As shown, a sealing groove 53 is provided on the side of the end cap 5 facing away from the electrolysis chamber 15. The leads 71 of the two electrode plates 7 are respectively connected to the wire harness 6 through the sealing groove 53. A first potting compound 8 is poured into the sealing groove 53. The first potting compound 8 can seal the connection between the leads 71 of the electrode plates 7 and the wire harness 6 to prevent water leakage.
[0042] A sealing groove 111 is formed between the periphery of the end cap 5 and the mounting nozzle 11, and a second potting compound 9 is poured into the sealing groove 111. Preferably, the first potting compound 8 is a soft glue; the second potting compound 9 is a hard glue.
[0043] As a preferred embodiment, such as Figure 5 As shown, the outlet 3 is located on the side of one electrode plate 7 away from the other electrode plate 7, and the water flow direction of both the inlet 2 and the outlet 3 is along the first direction x. The outlet 3 is located on the side opposite to the electrolytic plates, enabling the collection of the effluent after electrolysis. Preferably, both the inlet 2 and the outlet 3 are connected to the second side 17 of the outer casing. Two connecting legs 4 are provided on the side of the outer casing 1 opposite to the outlet 3, and the connecting legs 4 are used for connection to external components.
[0044] The flow-through electrolysis water structure of this embodiment can be applied to floor scrubbers, robot vacuum cleaners, smart toilets, dishwashers, sinks, faucets, etc., to electrolyze and produce electrolyzed water with a bactericidal effect.
[0045] The flow-through electrolysis water structure in this embodiment adopts a parallel water channel design, which allows the incoming water to flow evenly between the electrode plates, resulting in more complete electrolysis of tap water and a higher concentration of disinfectant water after electrolysis. Compared with the electrolysis efficiency of conventional single-channel modules, the concentration is about 20% higher. The water inlet channel and the electrolysis chamber are designed as a single unit, making the structure more compact and reliable.
[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any modifications and improvements made by those skilled in the art without departing from the inventive concept of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A flow-through type water electrolysis structure, characterized in that, The device includes an outer shell (1) and two electrode plates (7). An electrolysis chamber (15) is provided inside the outer shell (1). The two electrode plates (7) are arranged parallel to each other in the electrolysis chamber (15). An inlet (2) and an outlet (3) communicating with the electrolysis chamber (15) are respectively provided at both ends of the outer shell (1). An inlet channel (12) is provided at one end of the outer shell (1) near the inlet (2) along a first direction of the outer shell (1). The inlet (2) is connected to the inlet channel (12). A plurality of inlet holes (13) are provided on the side of the inlet channel (12) near the electrolysis chamber (15) along a second direction. The inlet holes (13) are distributed in the first direction. The inlet channel (12) is connected to the electrolysis chamber (15) through the plurality of inlet holes (13).
2. The flow-through electrolysis water structure according to claim 1, characterized in that, The plurality of water inlets (13) are evenly distributed along the water inlet channel (12), and the diameter of the plurality of water inlets (13) gradually increases from the side closer to the water inlet (2) to the side farther away from the water inlet (2).
3. The flow-through electrolysis water structure according to claim 1, characterized in that, The center of each of the multiple water inlets (13) is directly between the two electrode plates (7).
4. The flow-through electrolysis water structure according to claim 1, characterized in that, The outer shell (1) has a first side and a second side on opposite sides in a first direction. The first side and the second side inside the outer shell (1) have two slots (14) arranged parallel to each other at intervals. The slots (14) extend along a second direction, and the two sides of the two electrode pieces (7) are respectively locked in the slots (14).
5. The flow-through electrolysis water structure according to claim 1, characterized in that, It also includes an end cap (5), and the outer shell (1) has an assembly port at one end near the water outlet (3) that communicates with the electrolysis chamber (15), and the end cap (5) is closed and installed at the assembly port.
6. The flow-through electrolysis water structure according to claim 5, characterized in that, Multiple limiting blocks (52) are provided on the side of the end cap (5) near the electrolysis chamber (15). The multiple limiting blocks (52) are arranged along a first direction. Each limiting block (52) has two limiting grooves (521) that are adapted to the electrode sheet (7). The ends of the two electrode sheets (7) near the end cap (5) are respectively locked in the limiting grooves (521) of the multiple limiting blocks (52).
7. The flow-through electrolysis water structure according to claim 5, characterized in that, The pins (71) of the two electrode plates (7) extend through the end cap (5) to the outside of it, and the two electrode plates (7) are respectively connected to a wire harness (6) on the outside of the outer casing (1).
8. The flow-through electrolysis water structure according to claim 7, characterized in that, The outer shell (1) has an installation nozzle (11) on the outer periphery of the assembly port, and an installation groove (112) is provided around the installation nozzle (11). A retaining edge (51) is provided on the end cap (5). The retaining edge (51) protrudes from its cover plate towards the side close to the electrolysis chamber (15). The end cap (5) is installed in the installation nozzle (11) and the retaining edge (51) is engaged in the installation groove (112).
9. A flow-through electrolysis water structure according to claim 8, characterized in that, A sealing groove (53) is provided on the side of the end cap (5) away from the electrolytic chamber (15). The pins (71) of the two electrode plates (7) are respectively connected to the wire harness (6) from the sealing groove (53). A first potting compound (8) is injected into the sealing groove (53). A sealing groove (111) is formed between the end cap (5) and the periphery of the mounting nozzle (11). A second potting compound (9) is injected into the sealing groove (111).
10. A flow-through electrolysis water structure according to claim 1, characterized in that, The outlet (3) is located on one side of one of the electrode plates (7) away from the other electrode plate (7), and the water flow direction of the inlet (2) and the outlet (3) is both set along the first direction.