Discharging auxiliary device of quenching furnace

By designing a discharge auxiliary device with fixed columns and auxiliary components, the problem of damage to the discharge port of the quenching furnace caused by high-temperature ingots was solved, and the stable operation and safety of the equipment were improved.

CN224227132UActive Publication Date: 2026-05-12ZUNYI XINLITE METAL MATERIAL TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZUNYI XINLITE METAL MATERIAL TECH
Filing Date
2025-06-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

During the discharge process of existing quenching furnaces, the collision and friction between the high-temperature ingots and the discharge port cause structural damage, shorten the equipment life and pose safety risks.

Method used

Design a discharge auxiliary device including a fixed column and auxiliary components. Utilize the height difference between the fixed column and the discharge port and the guiding effect of the auxiliary components to allow the high-temperature ingot to move along the surface of the auxiliary components by gravity or external force, thus avoiding direct impact on the discharge port.

Benefits of technology

Reduce the risk of wear and deformation at the discharge port, extend equipment life, improve operational safety, reduce manual intervention, simplify the discharge process, and reduce maintenance costs.

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Abstract

The utility model discloses a quenching furnace discharging auxiliary device in the technical field of discharging devices, the quenching furnace discharging auxiliary device comprises a fixing column and an auxiliary assembly, the fixing column is horizontally arranged, the bottom end of the fixing column is connected with a plurality of supporting columns, the auxiliary assembly is connected between the fixing column and a discharging port of a quenching furnace, and the auxiliary assembly is used for assisting discharging of cast ingots in the quenching furnace. The auxiliary assembly is used for supporting and guiding cast ingots during moving, the cast ingots are prevented from directly impacting the discharge port of the quenching furnace, the damage risk caused by high-temperature collision or friction of the discharge port is reduced, meanwhile, through cooperation of the fixing columns and the supporting columns, the stability of the whole device is ensured, and the auxiliary effect on the discharge process of the quenching furnace is achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of material discharge devices, specifically to an auxiliary device for material discharge from a quenching furnace. Background Technology

[0002] In the quenching process of metal workpieces, after the quenching furnace completes the quenching treatment of the ingot, the high-temperature ingot needs to be discharged from the outlet. In the existing technology, the quenched ingot is usually removed from the outlet directly by manual assistance or simple mechanical devices. During the discharge process, the extremely hot ingot often collides or rubs directly with the structural components of the quenching furnace outlet.

[0003] This existing unloading method has significant drawbacks: the high-frequency impact and friction of the high-temperature ingots can cause rapid deformation, wear and other structural damage at the unloading port of the quenching furnace, which not only affects the normal operating efficiency of the equipment and significantly shortens the service life of the quenching furnace, but also increases the frequency of equipment maintenance and repair costs. At the same time, due to the extremely high temperature of the ingots, operators need to be in close contact with the unloading port during the traditional unloading process, which poses a risk of burns, and the labor intensity of manual operation is also relatively high. Utility Model Content

[0004] The present invention aims to provide an auxiliary device for discharging material from a quenching furnace, so as to solve the problem that the discharge port is easily damaged due to the excessive temperature of the ingot during the discharge of material from the existing quenching furnace.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a quenching furnace discharge auxiliary device, comprising a fixed column and an auxiliary component, wherein the fixed column is horizontally arranged and a plurality of support columns are connected to the bottom end of the fixed column, and the auxiliary component is connected between the fixed column and the discharge port of the quenching furnace, and the auxiliary component is used to assist in the discharge of ingots in the quenching furnace.

[0006] The working principle of this utility model is as follows: When the high-temperature ingot that has been quenched in the quenching furnace needs to be discharged, a tool is used to move the ingot from the discharge port toward the fixed column. The auxiliary component guides the ingot to slide smoothly onto the sand through its own structure. Utilizing the height difference between the fixed column and the discharge port and the guiding effect of the auxiliary component, the ingot moves along the surface of the auxiliary component by gravity or external force, thereby removing the ingot from the quenching furnace.

[0007] The beneficial effects of this utility model are as follows: By setting horizontal fixed columns and bottom support columns, a stable basic support structure is formed. At the same time, auxiliary components are connected between the fixed columns and the discharge port of the quenching furnace, so that the high-temperature ingots can be guided by the auxiliary components when they are discharged, avoiding the ingots from directly impacting the discharge port. This reduces the risk of deformation and wear caused by high-temperature friction or collision at the discharge port, and extends the service life of the quenching furnace. The cooperation between the support columns and the fixed columns ensures the overall stability of the device, reduces manual intervention, improves operational safety, simplifies the discharge process, and reduces equipment maintenance costs.

[0008] Furthermore, the auxiliary component comprises multiple fixing blocks, each with a hollow center. One end of each fixing block is connected to a fixing column, and the other end is connected to the discharge port of the quenching furnace. The hollow center design of the fixing blocks saves materials and reduces the weight of the device while ensuring support strength, and also facilitates heat dissipation in high-temperature environments.

[0009] Furthermore, an auxiliary rod is connected to the middle of the fixing block, and the auxiliary rod is set perpendicular to the fixing column. The auxiliary rod prevents the fixing block from deforming or displacing under the impact of the high-temperature ingot, ensuring the stable and reliable guiding function of the auxiliary component, and further providing a guiding function for the ingot.

[0010] Furthermore, the height of the fixing column is lower than the height of the discharge port of the quenching furnace. By designing the fixing column to be lower than the discharge port of the quenching furnace, the height difference allows the ingot to automatically slide down the surface of the auxiliary component by gravity. The gravity-driven discharge method reduces the need for manual pushing of the ingot, avoids close contact between operators and high-temperature areas, reduces the risk of burns, and improves the stability of discharge efficiency.

[0011] Furthermore, the multiple fixing blocks are inclined, with the bottom of the inclination located on the side where the fixing block connects to the fixing column. By inclining the fixing blocks, the inclination angle forms a guide path for the ingot to slide down from the discharge port to the fixing column, allowing the ingot to slide more smoothly under gravity, shortening the discharge time and improving production efficiency.

[0012] Furthermore, gaps are left between the multiple fixing blocks. These gaps between the fixing blocks accelerate heat dissipation during the high-temperature ingot unloading process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a quenching furnace discharge auxiliary device according to the present invention;

[0014] Figure 2 for Figure 1 The right view;

[0015] Figure 3 for Figure 1 Top view.

[0016] The reference numerals in the accompanying drawings include: fixed column 1, auxiliary component 2, fixed block 201, auxiliary rod 202, and support column 3. Detailed Implementation

[0017] The following detailed description illustrates the specific implementation method:

[0018] The basic implementation examples are as follows: Figures 1-3 As shown: A quenching furnace discharge auxiliary device includes a fixed column 1 and an auxiliary component 2. The fixed column 1 is horizontally fixed, and two support columns 3 are vertically fixedly connected to the bottom end of the fixed column 1. The height of the fixed column 1 is lower than the discharge port height of the quenching furnace, and there is a certain distance between the two support columns 3. The auxiliary component 2 consists of three fixed blocks 201. The middle part of the fixed block 201 is hollowed out, and an auxiliary rod 202 is fixedly connected to the middle part of the fixed block 201. The auxiliary rod 202 is vertically set to the fixed column 1. The three fixed blocks 201 are located on the same horizontal plane, and there is a gap between the three fixed blocks 201. The lower end of the three fixed blocks 201 is fixedly connected to the fixed column 1, and the upper end of the three fixed blocks 201 is fixedly connected to the discharge port of the quenching furnace. The three fixed blocks 201 are inclined, and the inclined bottom end is located on the side where the fixed block 201 is connected to the fixed column 1.

[0019] The specific implementation process is as follows: After the ingot in the quenching furnace is quenched, the discharge port of the quenching furnace is opened. At this time, the ingot in the quenching furnace is in a high temperature state. At this time, the tool is used to move the ingot towards the discharge port of the quenching furnace. When the ingot moves to the fixed block 201, due to the tilting of the three fixed blocks 201, the ingot will slide down with the tilting setting until it slides off the fixed column 1 into the sand.

[0020] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A quenching furnace discharge auxiliary device, characterized in that: It includes a fixed column and an auxiliary component. The fixed column is horizontally arranged and has multiple support columns connected to its bottom end. The auxiliary component is connected between the fixed column and the discharge port of the quenching furnace and is used to assist in the discharge of ingots from the quenching furnace.

2. The quenching furnace discharge auxiliary device according to claim 1, characterized in that: The auxiliary component consists of multiple fixing blocks, each with a hollow center. One end of each fixing block is connected to a fixing column, and the other end of each fixing block is connected to the discharge port of the quenching furnace.

3. The quenching furnace discharge auxiliary device according to claim 2, characterized in that: An auxiliary rod is connected to the middle of the fixing block, and the auxiliary rod is set perpendicular to the fixing column.

4. The quenching furnace discharge auxiliary device according to claim 3, characterized in that: The height of the fixed column is lower than the height of the discharge port of the quenching furnace.

5. The quenching furnace discharge auxiliary device according to claim 4, characterized in that: The multiple fixing blocks are inclined, with the bottom of the inclination located on the side where the fixing block connects to the fixing column.

6. The quenching furnace discharge auxiliary device according to claim 5, characterized in that: A gap is left between the multiple fixing blocks.