Dotted texture super-soft fabric

Abstract

The utility model provides a dotted texture super-soft fabric, which comprises warp yarns and weft yarns, the warp yarns and the weft yarns are interwoven to form a variable satin weave, the variable satin weave is a weft surface double-warp variable satin weave which is formed by rearranging 16 / 7 weft surface double-warp satin weaves, the weft direction fly number of the weft surface double-warp variable satin weave is respectively 4, 10, 13, 7, 3, 5, 3, 12, 8, 6, 8, 13, 7, 5 and 14, and the weft direction fly number of the weft surface double-warp variable satin weave is 4, 10, 13, 7, 3, 5 and 14. Six warp weave points are added around the warp weave points on the basis of the weft face double-warp variable-rule satin weave, and the weft face double-warp variable-rule reinforced satin weave is obtained. The unique micro-convex textures are formed through dynamic arrangement of the warp and weft interweaving points, the three-dimensional texture and the optical layering sense are given to the fabric, and the skin-friendly softness and the deformation resistance of the fabric are remarkably improved by means of the synergistic effect of the superfine fibers and the low-twist technology.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, and more specifically, to a dotted textured ultra-soft fabric. Background Technology

[0002] With the innovation of modern textile technology and the upgrading of consumers' demand for multifunctional fabrics, the advantages of traditional satin fabrics in terms of luster and softness are no longer sufficient to meet the application needs of diverse scenarios. Especially in the fields of high-end clothing, home decoration and specialty textiles, the market urgently needs an innovative fabric that can retain the luxurious texture of satin while breaking through its inherent limitations (such as the ease of snagging due to long floats and the monotonous feel).

[0003] Traditional satin fabrics are widely popular for their smooth, delicate surface and elegant sheen, but there is still room for improvement in terms of softness, three-dimensionality, and functionality in ordinary satin weaves. Therefore, the textile industry is constantly exploring innovative fabric structures and material combinations to develop more distinctive new fabrics. Utility Model Content

[0004] The purpose of this invention is to provide a dotted textured ultra-soft fabric. Combined with a special optimized structure, the fabric maintains an ultra-soft touch while also possessing good drape and breathability. This type of fabric is suitable for high-end women's wear, loungewear, casual wear, and light luxury home textile products, meeting the comprehensive needs of modern consumers for comfort, aesthetics, and functionality.

[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows: A dotted textured ultra-soft fabric, comprising warp yarns and weft yarns, wherein the warp yarns and weft yarns are interwoven to form a variable satin weave, wherein the variable satin weave is formed by rearranging 16 / 7 weft-face heavy warp satin to obtain a weft-face heavy warp variable satin weave, wherein the weft fly numbers of the weft-face heavy warp variable satin weave are 4, 10, 13, 7, 3, 5, 3, 12, 8, 6, 8, 13, 7, 5, 14 respectively; and then, based on the weft-face heavy warp variable satin weave, 6 warp weave points are added around the warp weave points to obtain a weft-face heavy warp variable reinforced satin weave, wherein the complete weave of the weft-face heavy warp variable reinforced satin weave consists of 32 warp yarns and 16 weft yarns, wherein the warp yarns float on top of the weft yarns to form warp weave points;

[0006] The warp yarns of the first column of the complete structure are warp weft points above the weft yarns of rows 1, 2, 12, and 16;

[0007] The warp yarns of the second column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 10, and 16;

[0008] The warp yarns of the third column of the fully woven structure are warp weft points above the weft yarns of rows 1, 9, 10, and 11;

[0009] The warp yarns of the fourth column of the fully woven structure are warp weft points above the weft yarns of rows 5, 9, 10, and 11;

[0010] The warp yarns of the 5th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 10th rows;

[0011] The warp yarns of the 6th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 14th rows;

[0012] The warp yarns of the 7th column of the complete structure are warp weft points above the weft yarns of the 5th, 13th, 14th, and 15th rows;

[0013] The warp yarns of the 8th column of the complete structure are warp weft points above the weft yarns of the 2nd, 13th, 14th, and 15th rows;

[0014] The warp yarns of the 9th column of the complete structure are warp weft points above the weft yarns of the 1st, 2nd, 3rd, and 14th rows;

[0015] The warp yarns of the 10th column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 3, and 6;

[0016] The warp yarns of the 11th column of the complete structure are warp weft points above the weft yarns of the 2nd, 5th, 6th, and 7th rows;

[0017] The warp yarns of the 12th column of the complete structure are warp weft points above the weft yarns of the 5th, 6th, 7th, and 16th rows;

[0018] The warp yarns of the 13th column of the complete structure are warp weft points above the weft yarns of rows 1, 6, 15, and 16.

[0019] The warp yarns of the 14th column of the complete structure are warp weft points above the weft yarns of rows 1, 11, 15, and 16;

[0020] The warp yarns of the 15th column of the complete structure are warp weft points above the weft yarns of the 10th, 11th, 12th, and 16th rows;

[0021] The warp yarns of the 16th column of the complete structure are warp weft points above the weft yarns of the 10th, 11th, 12th, and 15th rows;

[0022] The warp yarns of the 17th column of the complete structure are warp weft points above the weft yarns of the 11th, 14th, 15th, and 16th rows;

[0023] The warp yarns of the 18th column of the complete structure are warp weft points above the weft yarns of rows 9, 14, 15, and 16;

[0024] The warp yarns of the 19th column of the complete structure are warp weft points above the weft yarns of the 8th, 9th, 10th, and 15th rows;

[0025] The warp yarns of the 20th column of the fully woven structure are warp weft points above the weft yarns of the 7th, 8th, 9th, and 10th rows;

[0026] The warp yarns of the 21st column of the complete structure are warp weft points above the weft yarns of rows 6, 7, 8, and 9;

[0027] The warp yarns of the 22nd column of the fully woven structure are warp weft points above the weft yarns of rows 4, 6, 7, and 8;

[0028] The warp yarns of the 23rd column of the fully woven structure are warp weft points above the weft yarns of rows 3, 4, 5, and 7;

[0029] The warp yarns of the 24th column of the fully woven structure are warp weft points above the weft yarns of rows 3, 4, 5, and 13.

[0030] The warp yarns of the 25th column of the complete structure are warp weft points above the weft yarns of rows 4, 12, 13, and 14;

[0031] The warp yarns of the 26th column of the complete structure are warp weft points above the weft yarns of the 8th, 12th, 13th, and 14th rows;

[0032] The warp yarns of the 27th column of the complete structure are warp weft points above the weft yarns of the 7th, 8th, 9th, and 13th rows;

[0033] The warp yarns of the 28th column of the fully woven structure are warp weft points above the 3rd, 7th, 8th, and 9th weft yarns;

[0034] The warp yarns of the 29th column of the complete structure are warp weft points above the weft yarns of rows 2, 3, 4, and 8;

[0035] The warp yarns of the 30th column of the fully woven structure are warp weft points above the weft yarns of rows 2, 3, 4, and 12;

[0036] The warp yarns of the 31st column of the complete structure are warp weft points above the weft yarns of rows 3, 11, 12, and 13;

[0037] The warp yarns of the 32nd column of the fully woven structure are warp weft points above the weft yarns of rows 1, 11, 12, and 13.

[0038] Preferably, the warp yarn is made of 50D / 72F polyester DTY network yarn.

[0039] Preferably, the weft yarn is 35D / 48F polyester FDY.

[0040] Preferably, the warp yarn has a twist of 500-600 twists / m and a Z-twist direction; the weft yarn has a twist of 700-800 twists / m and an S-twist direction.

[0041] Preferably, the density of the warp yarns is 460-480 yarns / 10cm, and the density of the weft yarns is 300-335 yarns / 10cm.

[0042] Beneficial effects: The fabric of this utility model has the following advantages:

[0043] 1. The warp yarns of this utility model fabric are made of 50D / 72F polyester DTY network yarn, and the weft yarns are made of 35D / 48F polyester FDY. Combined with a special optimized weave structure, the fabric maintains an ultra-soft touch while also possessing excellent drape and breathability. This type of fabric is suitable for high-end women's wear, loungewear, casual wear, and light luxury home textile products, meeting the comprehensive needs of modern consumers for comfort, aesthetics, and functionality.

[0044] 2. This invention strengthens the satin weave by introducing a weft-faced warp-reversal pattern, transforming the continuous floating threads of traditional satin into a discrete, regularly distributed dotted structure. This design not only creates a unique micro-convex texture through the dynamic arrangement of warp and weft interlacing points (such as the asymmetrical cycle of weft fly-numbers), giving the fabric a three-dimensional texture and optical layering, but also significantly improves the fabric's skin-friendly softness and deformation resistance through the synergistic effect of microfiber and low-twist technology. Attached Figure Description

[0045] Figure 1 This is an organizational diagram of the present invention. Detailed Implementation

[0046] The present invention will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments:

[0047] A dotted textured ultra-soft fabric includes warp and weft yarns interwoven to form a varied satin weave. The varied satin weave is obtained by rearranging a 16 / 7 weft-faced warp-weighted satin weave. The weft fly numbers of the weft-faced warp-weighted varied satin weave are 4, 10, 13, 7, 3, 5, 3, 12, 8, 6, 8, 13, 7, 5, 14. Then, based on the weft-faced warp-weighted varied satin weave, six warp weft points are added around the warp weft points to obtain a weft-faced warp-weighted varied reinforced satin weave. A complete satin weave consists of 32 warp yarns and 16 weft yarns, with the warp yarns floating above the weft yarns as warp weave points. This invention employs an asymmetrical weft fly count variable satin structure, cutting the continuous long floats of traditional satin into regularly distributed short floats, forming a uniformly raised dotted texture that gives the fabric a unique micro-relief effect. In addition to using variable satin, a double-warp satin is also used, which strengthens the effect of the warp weave points and makes the dotted texture more obvious. The effect of the dotted texture is also strengthened by adding 6 reinforcing warp weave points around the warp weave points.

[0048] The warp yarns of the first column of the complete structure are warp weft points above the weft yarns of rows 1, 2, 12, and 16;

[0049] The warp yarns of the second column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 10, and 16;

[0050] The warp yarns of the third column of the fully woven structure are warp weft points above the weft yarns of rows 1, 9, 10, and 11;

[0051] The warp yarns of the fourth column of the fully woven structure are warp weft points above the weft yarns of rows 5, 9, 10, and 11;

[0052] The warp yarns of the 5th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 10th rows;

[0053] The warp yarns of the 6th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 14th rows;

[0054] The warp yarns of the 7th column of the complete weave are warp weave points above the weft yarns of the 5th, 13th, 14th, and 15th rows; the warp yarns of the 8th column of the complete weave are warp weave points above the weft yarns of the 2nd, 13th, 14th, and 15th rows; the warp yarns of the 9th column of the complete weave are warp weave points above the weft yarns of the 1st, 2nd, 3rd, and 14th rows.

[0055] The warp yarns of the 10th column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 3, and 6;

[0056] The warp yarns of the 11th column of the complete structure are warp weft points above the weft yarns of the 2nd, 5th, 6th, and 7th rows;

[0057] The warp yarns of the 12th column of the complete structure are warp weft points above the weft yarns of the 5th, 6th, 7th, and 16th rows;

[0058] The warp yarns of the 13th column of the complete weave structure are warp weave points above the weft yarns of rows 1, 6, 15, and 16; the warp yarns of the 14th column of the complete weave structure are warp weave points above the weft yarns of rows 1, 11, 15, and 16; the warp yarns of the 15th column of the complete weave structure are warp weave points above the weft yarns of rows 10, 11, 12, and 16; the warp yarns of the 16th column of the complete weave structure are warp weave points above the weft yarns of rows 10, 11, 12, and 15. Points; the warp yarns of the 17th column of the complete weave are warp weave points above the weft yarns of rows 11, 14, 15, and 16; the warp yarns of the 18th column of the complete weave are warp weave points above the weft yarns of rows 9, 14, 15, and 16; the warp yarns of the 19th column of the complete weave are warp weave points above the weft yarns of rows 8, 9, 10, and 15; the warp yarns of the 20th column of the complete weave are warp weave points above the weft yarns of rows 7, 8, 9, and 10.

[0059] The warp yarns of the 21st column of the complete structure are warp weft points above the weft yarns of rows 6, 7, 8, and 9;

[0060] The warp yarns of the 22nd column of the fully woven structure are warp weft points above the weft yarns of rows 4, 6, 7, and 8;

[0061] The warp yarns of the 23rd column of the fully woven structure are warp weft points above the weft yarns of rows 3, 4, 5, and 7;

[0062] The warp yarns of the 24th column of the complete weave are warp weave points above the weft yarns of rows 3, 4, 5, and 13; the warp yarns of the 25th column of the complete weave are warp weave points above the weft yarns of rows 4, 12, 13, and 14; the warp yarns of the 26th column of the complete weave are warp weave points above the weft yarns of rows 8, 12, 13, and 14; the warp yarns of the 27th column of the complete weave are warp weave points above the weft yarns of rows 7, 8, 9, and 13.

[0063] The warp yarns of the 28th column of the fully woven structure are warp weft points above the 3rd, 7th, 8th, and 9th weft yarns;

[0064] The warp yarns of the 29th column of the complete structure are warp weft points above the weft yarns of rows 2, 3, 4, and 8;

[0065] The warp yarns of the 30th column of the fully woven structure are warp weft points above the weft yarns of rows 2, 3, 4, and 12;

[0066] The warp yarns of the 31st column of the complete structure are warp weft points above the weft yarns of rows 3, 11, 12, and 13;

[0067] The warp yarns of the 32nd column of the fully woven structure are warp weft points above the weft yarns of rows 1, 11, 12, and 13.

[0068] Preferably, the warp yarn is made of 50D / 72F polyester DTY network yarn.

[0069] Preferably, the weft yarn is 35D / 48F polyester FDY.

[0070] Preferably, the warp yarn has a twist of 500-600 twists / m and a Z-twist direction; the weft yarn has a twist of 700-800 twists / m and an S-twist direction; the warp yarn is made of 50D / 72F polyester DTY network yarn, and the weft yarn is made of...

[0071] Using 35D / 48F polyester FDY, combined with low twist of warp yarns (500-600 twists / m Z twist) and reverse twist of weft yarns (700-800 twists / m S twist), the yarn stiffness is greatly reduced, making the fabric feel softer.

[0072] Preferably, the density of the warp yarns is 460-480 yarns / 10cm, and the density of the weft yarns is 300-335 yarns / 10cm.

[0073] Process flow:

[0074] This project uses 50D / 72F polyester DTY network yarn for the warp and 35D / 48F polyester FDY for the weft, woven on a cam-jet loom to create a fabric structure that solves problems such as warp breakage, weft breakage, and creases. The specific process flow is as follows:

[0075] Warp yarn: Raw yarn → Twist → Sizing → Heddle threading and reed setting → Weaving → Inspection → Shipment

[0076] Weft yarn: Raw yarn → Twist → Weaving → Inspection → Factory release

[0077] The specific process parameters are shown in the table below:

[0078]

[0079]

[0080] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A dotted textured ultra-soft fabric, characterized in that, It includes warp and weft yarns, which are interwoven to form a variable satin weave. The variable satin weave is formed by rearranging 16 / 7 weft-face heavy warp satin to obtain a weft-face heavy warp variable satin weave. The weft fly numbers of the weft-face heavy warp variable satin weave are 4, 10, 13, 7, 3, 5, 3, 12, 8, 6, 8, 13, 7, 5, 14. Then, based on the weft-face heavy warp variable satin weave, 6 warp weave points are added around the warp weave points to obtain a weft-face heavy warp variable reinforced satin weave. The complete structure of the weft-face heavy warp variable reinforced satin weave consists of 32 warp yarns and 16 weft yarns, where the warp yarns float on top of the weft yarns to form the warp weave points. The warp yarns of the first column of the complete structure are warp weft points above the weft yarns of rows 1, 2, 12, and 16; The warp yarns of the second column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 10, and 16; The warp yarns of the third column of the fully woven structure are warp weft points above the weft yarns of rows 1, 9, 10, and 11; The warp yarns of the fourth column of the fully woven structure are warp weft points above the weft yarns of rows 5, 9, 10, and 11; The warp yarns of the 5th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 10th rows; The warp yarns of the 6th column of the fully woven structure are warp weft points above the weft yarns of the 4th, 5th, 6th, and 14th rows; The warp yarns of the 7th column of the complete structure are warp weft points above the weft yarns of the 5th, 13th, 14th, and 15th rows; The warp yarns of the 8th column of the complete structure are warp weft points above the weft yarns of the 2nd, 13th, 14th, and 15th rows; The warp yarns of the 9th column of the complete structure are warp weft points above the weft yarns of the 1st, 2nd, 3rd, and 14th rows; The warp yarns of the 10th column of the fully woven structure are warp weft points above the weft yarns of rows 1, 2, 3, and 6; The warp yarns of the 11th column of the complete structure are warp weft points above the weft yarns of the 2nd, 5th, 6th, and 7th rows; The warp yarns of the 12th column of the complete structure are warp weft points above the weft yarns of the 5th, 6th, 7th, and 16th rows; The warp yarns of the 13th column of the complete structure are warp weft points above the weft yarns of rows 1, 6, 15, and 16. The warp yarns of the 14th column of the complete structure are warp weft points above the weft yarns of rows 1, 11, 15, and 16; The warp yarns of the 15th column of the complete structure are warp weft points above the weft yarns of the 10th, 11th, 12th, and 16th rows; The warp yarns of the 16th column of the complete structure are warp weft points above the weft yarns of the 10th, 11th, 12th, and 15th rows; The warp yarns of the 17th column of the complete structure are warp weft points above the weft yarns of the 11th, 14th, 15th, and 16th rows; The warp yarns of the 18th column of the complete structure are warp weft points above the weft yarns of rows 9, 14, 15, and 16; The warp yarns of the 19th column of the complete structure are warp weft points above the weft yarns of the 8th, 9th, 10th, and 15th rows; The warp yarns of the 20th column of the fully woven structure are warp weft points above the weft yarns of the 7th, 8th, 9th, and 10th rows; The warp yarns of the 21st column of the complete weave are warp weave points above the weft yarns of rows 6, 7, 8, and 9; the warp yarns of the 22nd column of the complete weave are warp weave points above the weft yarns of rows 4, 6, 7, and 8. The warp yarns of the 23rd column of the fully woven structure are warp weft points above the weft yarns of rows 3, 4, 5, and 7; The warp yarns of the 24th column of the complete weave are warp weave points above the weft yarns of the 3rd, 4th, 5th, and 13th rows. The warp yarns of the 25th column of the complete weave are warp weave points above the weft yarns of the 4th, 12th, 13th, and 14th rows. The warp yarns of the 26th column of the complete structure are warp weft points above the weft yarns of the 8th, 12th, 13th, and 14th rows; The warp yarns of the 27th column of the complete structure are warp weft points above the weft yarns of the 7th, 8th, 9th, and 13th rows; The warp yarns of the 28th column of the fully woven structure are warp weft points above the 3rd, 7th, 8th, and 9th weft yarns; The warp yarns of the 29th column of the complete structure are warp weft points above the weft yarns of rows 2, 3, 4, and 8; The warp yarns of the 30th column of the fully woven structure are warp weft points above the weft yarns of rows 2, 3, 4, and 12; The warp yarns of the 31st column of the complete structure are warp weft points above the weft yarns of rows 3, 11, 12, and 13; The warp yarns of the 32nd column of the fully woven structure are warp weft points above the weft yarns of rows 1, 11, 12, and 13.

2. The dotted textured ultra-soft fabric according to claim 1, characterized in that: The warp yarn is made of 50D / 72F polyester DTY network yarn.

3. The dotted textured ultra-soft fabric according to claim 1, characterized in that: The weft yarn is made of 35D / 48F polyester FDY.

4. The dotted textured ultra-soft fabric according to claim 3, characterized in that: The warp yarn has a twist of 500-600 twists / m and a Z-twist direction; the weft yarn has a twist of 700-800 twists / m and an S-twist direction.

5. The dotted textured ultra-soft fabric according to claim 1, characterized in that: The density of the warp yarns is 460-480 yarns / 10cm, and the density of the weft yarns is 300-335 yarns / 10cm.

Images