Composite insulator with high insulating strength
By setting insulating components and spraying coatings on composite insulators, combined with the design of microgroove arrays, the problem of shed powdering was solved, the insulation performance and connection strength of the insulators were improved, and the safe and stable operation of the equipment was ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZOUPING COUNTY HONGXU THERMAL POWER CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-12
AI Technical Summary
Existing composite insulators are susceptible to the effects of climate and temperature and humidity factors during long-term operation, which can lead to powdering of the shed skirts and affect their performance.
Insulation components, including connecting pieces, surface microstructures, connecting rings, grooves, and microgrooves, are installed on composite insulators. Coatings are applied using vacuum spraying equipment, and the microgrooves guide rainwater to wash away dirt using centrifugal force, thereby enhancing insulation performance.
It effectively reduces the probability of umbrella skirt powdering, improves insulation strength and hydrophobicity, reduces the risk of flashover, ensures safe and stable operation of equipment, and extends service life.
Smart Images

Figure CN224232418U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite insulator technology, specifically to a composite insulator with high insulation strength. Background Technology
[0002] In power systems, insulators are key components that ensure the safe and stable transmission of power. They play an important role in supporting and insulating conductors, and their performance directly affects the reliable operation of the power system. With the rapid development of the power industry, the continuous expansion of the power grid, the continuous improvement of voltage levels, and the emergence of various complex application environments, higher requirements have been placed on the insulation performance of insulators.
[0003] Existing composite insulators with high insulation strength may be affected by factors such as climate, temperature and humidity after long-term operation, leading to pelt powdering and poor performance during use. Improvements are needed to address this issue. Utility Model Content
[0004] The purpose of this invention is to provide a composite insulator with high insulation strength to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a composite insulator with high insulation strength, comprising a connecting plate, wherein a connecting component is provided on the front side of the connecting plate, and an insulating component is provided on the front side of the connecting component.
[0006] The insulating assembly includes a connecting piece, a surface microstructure, a connecting ring piece, a groove, a microgroove array, and a skirt. The connecting ring piece is fixedly connected to the inside of the skirt, the surface microstructure is fixedly connected to the surface of the connecting ring piece, the groove is formed on the surface of the connecting ring piece, and the microgroove array is fixedly connected to the front of the connecting ring piece. During use, the surface of the skirt needs to be treated by spraying paint and carefully cleaning to remove dust and impurities, which can increase the adhesion between the paint and the surface of the insulator.
[0007] Preferably, the connecting assembly includes a connecting column, a connecting disc, and a reinforcing rib plate. The connecting column is fixedly connected to the inside of the connecting plate, the connecting disc is fixedly connected to the front of the connecting column, and the reinforcing rib plate is fixedly connected to the inside of the connecting disc.
[0008] Preferably, the number of microgroove array components is six. The six microgroove array components are distributed in a ring at equal intervals on the front side of the connecting ring. The microgroove array guides rainwater to form a high-speed scouring effect, and centrifugal force is used to remove surface dirt. By setting a coating layer and cooperating with the surface components, the composite insulator can avoid being affected by climate and temperature and humidity factors, reduce the probability of skirt powdering, and the setting of multiple microgroove array components increases the use effect.
[0009] Preferably, the surface microstructure is designed to resemble a lotus leaf, which reduces the adhesion of moisture and contaminants and lowers the risk of flashover.
[0010] Preferably, the connecting piece is fixedly connected to the surface of the connecting column near the front, and the umbrella skirt is fixedly connected to the surface of the connecting column.
[0011] Preferably, the number of reinforcing ribs is eight, and the eight reinforcing ribs are distributed in a ring at equal intervals on the front of the connecting plate. The use of reinforcing ribs can increase the connection strength and increase the service life of the device.
[0012] Preferably, the rearmost umbrella skirt is fixedly connected to the front side of the frontmost reinforcing rib plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This composite insulator with high insulation strength features insulating components. A vacuum spraying device is used to evenly spray paint onto the surface of the skirts, and the paint can also be applied to the surface of the connecting rings. The microstructure of the connecting ring surface reduces the adhesion of moisture and contaminants, lowering the risk of flashover. Furthermore, a microgroove array is provided on the surface of the connecting rings, guiding rainwater to form a high-speed scouring effect, using centrifugal force to remove surface dirt. By setting a paint layer and combining it with surface components, the composite insulator can avoid being affected by climate and temperature / humidity factors, reducing the probability of skirt powdering and resulting in good performance during use.
[0015] 2. This composite insulator with high insulation strength is equipped with connecting components, connecting discs and reinforcing plates for connecting the last shed piece. The use of reinforcing plates can increase the connection strength.
[0016] 3. By spraying anti-flashover coating on the powdery surface of the composite insulator skirt, the hydrophobicity and insulation strength of the insulator are improved, ensuring the safe and stable operation of the equipment. It has the advantages of simple construction, high cost-effectiveness and extended equipment life. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0018] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the insulating component of this utility model;
[0020] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B.
[0021] In the figure: 1. Connecting plate; 2. Connecting assembly; 201. Connecting column; 202. Connecting disc; 203. Reinforcing rib; 3. Insulation assembly; 301. Connecting piece; 302. Surface microstructure; 303. Connecting ring piece; 304. Groove; 305. Microgroove array; 306. Umbrella skirt. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 The present invention provides the following technical solution:
[0024] A composite insulator with high insulation strength includes a connecting plate 1, a connecting component 2 on the front side of the connecting plate 1, and an insulating component 3 on the front side of the connecting component 2.
[0025] The insulating component 3 includes a connecting piece 301, a surface microstructure 302, a connecting ring 303, a groove 304, a microgroove array 305, and a skirt 306. The connecting ring 303 is fixedly connected to the inside of the skirt 306. The surface microstructure 302 is fixedly connected to the surface of the connecting ring 303. The groove 304 is formed on the surface of the connecting ring 303. The microgroove array 305 is fixedly connected to the front side of the connecting ring 303. The rearmost skirt 306 is fixedly connected to the front side of the foremost reinforcing rib 203. There are six microgroove arrays 305, which are distributed in a ring at equal intervals on the front side of the connecting ring 303. The microgroove arrays 305 guide rainwater to form a high-speed scouring effect. Centrifugal force is used to remove surface contaminants. By setting a coating layer and coordinating with surface components, the composite insulator can avoid being affected by climate and temperature and humidity factors, reducing the probability of skirt powdering. The setting of multiple microgroove arrays 305 increases the performance. The surface microstructure 302 is designed in the shape of a lotus leaf, which can reduce the adhesion of moisture and contaminants and reduce the risk of flashover. The connecting piece 301 is fixedly connected to the surface of the connecting post 201 near the front. The skirt 306 is fixedly connected to the surface of the connecting post 201. During use, the surface of the skirt 306 needs to be treated, including spraying with paint and careful cleaning to remove surface dust and impurities, which can increase the adhesion between the paint and the surface of the insulator.
[0026] The connecting assembly 2 includes a connecting column 201, a connecting plate 202, and a reinforcing rib 203. The connecting column 201 is fixedly connected to the inside of the connecting plate 1, the connecting plate 202 is fixedly connected to the front of the connecting column 201, and the reinforcing rib 203 is fixedly connected to the inside of the connecting plate 202. There are eight reinforcing ribs 203, which are distributed in a ring at equal intervals on the front of the connecting plate 202.
[0027] In use, a connecting post 201 is provided inside the connecting plate 1. The surface of the connecting post 201 is provided with a connecting disc 202 and a reinforcing rib 203. The connecting disc 202 and the reinforcing rib 203 are used to connect the last umbrella skirt 306. The use of the reinforcing rib 203 increases the connection strength. During use, the surface of the umbrella skirt 306 needs to be treated by spraying paint and carefully cleaning to remove surface dust and impurities. This increases the adhesion between the paint and the insulator surface. Vacuum spraying equipment is used during spraying. The coating is evenly sprayed onto the surface of the umbrella skirt 306. It can also be sprayed onto the surface of the connecting piece 301. The surface microstructure 302 of the connecting ring piece 303 reduces the adhesion of moisture and contaminants, reducing the risk of flashover. Furthermore, a microgroove array 305 is provided on the surface of the connecting ring piece 303. The microgroove array 305 guides rainwater to form a high-speed scouring effect, using centrifugal force to remove surface dirt. By setting the coating layer and cooperating with the surface components, the composite insulator can be prevented from being affected by climate and temperature and humidity factors, reducing the probability of umbrella skirt powdering, resulting in good performance during use.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A composite insulator with high insulation strength, comprising a connecting plate (1), characterized in that: The front side of the connecting plate (1) is provided with a connecting component (2), and the front side of the connecting component (2) is provided with an insulating component (3). The insulating component (3) includes a connecting piece (301), a surface microstructure (302), a connecting ring piece (303), a groove (304), a microgroove array (305), and a skirt (306). The connecting ring piece (303) is fixedly connected to the inside of the skirt (306), the surface microstructure (302) is fixedly connected to the surface of the connecting ring piece (303), the groove (304) is formed on the surface of the connecting ring piece (303), and the microgroove array (305) is fixedly connected to the front side of the connecting ring piece (303).
2. A composite insulator with high insulation strength according to claim 1, characterized in that: The connecting assembly (2) includes a connecting column (201), a connecting plate (202), and a reinforcing rib (203). The connecting column (201) is fixedly connected to the inside of the connecting plate (1), the connecting plate (202) is fixedly connected to the front of the connecting column (201), and the reinforcing rib (203) is fixedly connected to the inside of the connecting plate (202).
3. A composite insulator with high insulation strength according to claim 1, characterized in that: The number of microgroove array elements (305) is six, and the six microgroove array elements (305) are distributed in a ring at equal intervals on the front side of the connecting ring (303).
4. A composite insulator with high insulation strength according to claim 1, characterized in that: The surface microstructure (302) is designed to resemble a lotus leaf.
5. A composite insulator with high insulation strength according to claim 2, characterized in that: The connecting piece (301) is fixedly connected to the surface of the connecting column (201) near the front, and the umbrella skirt (306) is fixedly connected to the surface of the connecting column (201).
6. A composite insulator with high insulation strength according to claim 2, characterized in that: The number of the reinforcing ribs (203) is eight, and the eight reinforcing ribs (203) are distributed in a ring at equal intervals on the front side of the connecting plate (202).
7. A composite insulator with high insulation strength according to claim 2, characterized in that: The umbrella skirt (306) at the rear end is fixedly connected to the front side of the reinforcing rib plate (203) at the front end.