Leakage current blocking device adopting pulse liquid supply mode and flow battery applying leakage current blocking device

CN224232658UActive Publication Date: 2026-05-12QINGDAO ZHIDIAN NEW ENERGY TECHNOLOGY CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO ZHIDIAN NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-03-03
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing flow batteries suffer from leakage current, which leads to reduced efficiency and heat generation, and current technologies are unable to completely eliminate this problem.

Method used

The leakage current blocking device using the pulsed liquid supply method achieves circuit breaking between the stacks by installing the leakage current blocking device in the flow battery system and using electromagnetic reversing valves and insulating pistons to isolate the electrolyte solution current.

Benefits of technology

It completely eliminates leakage current between battery stacks, improves the efficiency and reliability of flow battery systems, reduces heat generation, and has a simple structure and small size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leakage current blocking device adopting a pulse liquid supply mode and a flow battery applying the leakage current blocking device. According to the technical scheme, the device comprises a piston cylinder body, a liquid inlet pipeline through which electrolyte flows into the piston cylinder body, a liquid outlet pipeline through which the electrolyte flows out of the piston cylinder body, and two-position two-way electromagnetic valves which are respectively mounted on two branch pipelines of the liquid inlet pipeline and two branch pipelines of the liquid outlet pipeline, the insulating piston and the piston cylinder body are sealed to block electrolyte current, and the limiting switches are installed on the two sides of the piston cylinder body and provide action signals for the two-position two-way electromagnetic valve. And the reciprocating motion of the insulating piston is controlled by controlling the on-off of the corresponding electromagnetic valves so as to realize the pulsating electrolyte supply of the electrolyte, so that the inlet electrolyte and the outlet electrolyte block the current on the two sides of the insulating piston. The bypass leakage current can be thoroughly eliminated, the efficiency of a flow battery system is improved, heat is reduced, and the reliability of the system is enhanced. The device is simple in structure and small in size, and can be modularly mounted in a flow battery system.
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Description

Technical Field

[0001] This utility model relates to the field of battery technology, and in particular to a leakage current blocking device using a pulsed liquid supply method and a flow battery using the leakage current blocking device. Background Technology

[0002] 1. Flow batteries use an electrolyte solution as the energy storage medium and a fuel cell stack as the reaction site. During charging, a circulating pump drives the electrolyte solution to flow through the stack. During this flow, electrical energy is converted into chemical energy and stored in the electrolyte solution through redox reactions. The process is reversed during discharging. Flow batteries offer advantages such as high reliability, low cost, high efficiency, and environmental friendliness, making them suitable for a wide range of applications.

[0003] 2. Existing flow batteries are produced on a large scale, such as... Figure 1 Electrolyte solution is typically supplied to the main pipeline via a circulating pump. The main pipeline then supplies electrolyte to multiple battery stacks evenly and continuously through branch pipelines. The branch pipelines supplying electrolyte to the battery stacks are connected in parallel. However, during the charging and discharging of a flow battery, multiple battery stacks are typically connected in series in the circuit. Due to the potential difference between the battery stacks and the fact that the electrolyte solution is connected to the main pipeline through branch pipelines, a current is generated in the pipelines. This current does not pass through the load and is called bypass current or leakage current. Its presence reduces the conversion efficiency of the flow battery, and the resistance of the electrolyte solution causes heat generation, which has a negative impact on the battery stack and the system.

[0004] 3. Chinese patent document (patent application number: CN201310300685.7) discloses an invention entitled "A Piping Structure for a Flow Battery System." This patent increases the electrolyte resistance in the common piping by distributing and extending the common piping between the battery stacks, thereby reducing leakage current and improving the energy efficiency of the flow battery system. However, its piping is lengthy and occupies a large space, and it can only reduce leakage current, not completely eliminate it. In summary, inventing a device with a simple structure, small size, and the ability to completely eliminate leakage current is of great significance. Summary of the Invention

[0005] This invention addresses the shortcomings and defects of existing technologies by providing a leakage current blocking device using a pulsed liquid supply method and a flow battery using the leakage current blocking device. By installing the leakage current blocking device using the pulsed liquid supply method in the liquid supply pipe that generates leakage current in the flow battery system, the problem of reduced system efficiency and heat generation caused by leakage current in the multi-stack series scheme of the flow battery circuit can be completely eliminated, thereby improving the efficiency and reliability of the flow battery system.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A leakage current blocking device with a pulsed liquid supply method includes a piston cylinder body 3.3, a leakage current device inlet pipe 3.1, a leakage current device outlet pipe 3.6, a leakage current blocking device main inlet pipe 3.1.1 connected to the negative electrolyte outlet pipe 1.3.2 or the positive electrolyte outlet pipe 1.4.2, a leakage current blocking device branch inlet pipe 3.1.2 with one outlet and two outlets connected to the main inlet pipe 3.1.1, a fourth two-position two-way solenoid valve 3.10 installed between the cavity 1QT1 and the leakage current blocking device branch inlet pipe 3.1.2, a first two-position two-way solenoid valve 3.2 installed between the cavity 2QT2 and the leakage current blocking device branch inlet pipe 3.1.2, and a piston cylinder body 3.3. .3 An insulating piston 3.8 is used to seal and block the current of the electrolyte solution in the two cavities 1QT1 and 2QT2; a third two-position two-way solenoid valve 3.7 is installed between cavity 1QT1 and the outlet pipe 3.6.2 of the leakage current blocking device; a second two-position two-way solenoid valve 3.5 is installed between cavity 2QT2 and the outlet pipe 3.6.2 of the leakage current blocking device; the outlet pipe 3.6.2 of the leakage current blocking device; the main outlet pipe 3.6.1 of the leakage current blocking device connected to the two outlet pipes 3.6.2 of the leakage current blocking device; and a first limit switch 3.4 and a second limit switch 3.9 provide action signal commands for the two-position two-way solenoid valves 3.2, 3.5, 3.7 and 3.10.

[0008] The leakage current device inlet pipe 3.1 includes: a main leakage current blocking device inlet pipe 3.1.1 connected to the negative electrode electrolyte outlet pipe 1.32 or the negative electrode electrolyte outlet pipe 1.4.2, and a secondary pipe that is divided into two leakage current blocking device inlet branches 3.1.2 from the main leakage current blocking device inlet pipe 3.1.1 and connected to the piston cylinder body inlet.

[0009] In the preferred embodiment of the above scheme, a two-position two-way solenoid directional valve is installed in the middle of the liquid inlet pipe 3.1.2 of each leakage current blocking device.

[0010] The leakage current device outlet pipe 3.6 includes: a leakage current blocking device main outlet pipe 3.6.1 connected to the negative electrode electrolyte outlet pipe 1.32 or the negative electrode electrolyte outlet pipe 1.4.2, a two-way leakage current blocking device return pipe 3.6.2, and a leakage current blocking device inlet main pipe 3.1.1 connected thereto;

[0011] In the preferred embodiment of the above schemes, a two-position two-way solenoid directional valve is installed in the middle of the return liquid distribution pipe 3.6.2 of each leakage current blocking device.

[0012] The liquid outlet pipeline includes: a secondary liquid outlet pipe connected to the piston cylinder body, and a main liquid outlet pipe directly connected to the secondary liquid outlet pipe and the bypass.

[0013] In the preferred embodiment of the above scheme, the first two-position two-way solenoid directional valve 3.2 and the third two-position two-way solenoid directional valve 3.7 are in the same connected and disconnected state, the second two-position two-way solenoid directional valve 3.5 and the fourth two-position two-way solenoid directional valve 3.10 are in the same connected and disconnected state, and the first two-position two-way solenoid directional valve 3.2 and the second two-position two-way solenoid directional valve 3.5 are in opposite connected and disconnected states.

[0014] The first limit switch 3.4 and the second limit switch 3.9 are installed on both sides of the piston cylinder body 3.3 along the movement direction of the insulating piston 3.8;

[0015] Furthermore, after any one of the first limit switch 3.4 and the second limit switch 3.9 issues a signal, the first two-position two-way solenoid valve 3.2, the second two-position two-way solenoid valve 3.5, the third two-position two-way solenoid valve 3.7, and the fourth two-position two-way solenoid valve 3.10 simultaneously switch on / off states.

[0016] The beneficial technical effects of this invention are: it can completely eliminate bypass leakage current, improve the efficiency of the flow battery system, reduce heat generation, and enhance system reliability. The overall structure is simple and compact, and it can be modularly installed in the required positions within the flow battery system, offering flexibility and convenience. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the existing flow battery technology.

[0018] Figure 2 This is a schematic diagram of the flow battery structure of Example 1 of this utility model.

[0019] Figure 3 This is a schematic diagram of a leakage current blocking device using a pulsed liquid supply method.

[0020] Figure 4 yes Figure 3 Another way of working.

[0021] Reference numerals in the attached diagram: 1.1 Negative electrode electrolyte storage tank; 1.2.1 Negative electrode electrolyte circulation pump; 1.2.2 Positive electrode electrolyte circulation pump; 1.3.1 Main outlet pipe for negative electrode electrolyte; 1.3.2 Outlet pipe for negative electrode electrolyte; 1.4.1 Main outlet pipe for positive electrode electrolyte; 1.4.2 Outlet pipe for positive electrode electrolyte; 1.5 Positive electrode electrolyte storage tank; 1.6 Positive electrode electrolyte solution; 1.7.1 Main return pipe for positive electrode electrolyte; 1.7.2 Outlet pipe for positive electrode electrolyte; 1.8 Fuel cell stack; 1.9.1 Main return pipe for negative electrode electrolyte; 1.9.2 Outlet pipe for negative electrode electrolyte; 1.10 Negative electrode electrolyte solution; 2.1 Pulse The leakage current blocking device with dynamic liquid supply method includes: 3.1 leakage current blocking device inlet pipe; 3.1.1 leakage current blocking device main inlet pipe; 3.1.2 leakage current blocking device branch inlet pipe; 3.2 first two-position two-way solenoid directional valve; 3.3 piston cylinder body; 3.4 first limit switch; 3.5 second two-position two-way solenoid directional valve; 3.6.1 leakage current blocking device main outlet pipe; 3.6.2 leakage current blocking device branch outlet pipe; QT1 cavity 1; QT2 cavity 2; 3.7 third two-position two-way solenoid directional valve; 3.8 insulated piston; 3.9 second limit switch; and 3.10 fourth two-position two-way solenoid directional valve. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and do not limit this utility model.

[0023] Example 1:

[0024] like Figure 2 As shown, this is a flow battery that uses a leakage current blocking device, specifically including a flow battery liquid supply system and a leakage current blocking device with a pulsed liquid supply method.

[0025] The flow battery system is specifically as follows: the negative electrolyte solution 1.10 is supplied from the negative electrolyte storage tank 1.1, which stores the negative electrolyte solution, to the negative electrolyte outlet main pipe 1.3.1 via the circulation pump 1.2.1. It then flows sequentially through the negative electrolyte outlet pipe, the leakage current blocking device 2.1 with the pulsating supply method, the fuel cell stack 1.8, the negative electrolyte return pipe 1.9.2, and the negative electrolyte return main pipe 1.9.1, and finally flows back to the positive electrolyte return pipe 1.1. The positive electrolyte solution 1.6 is supplied from the positive electrolyte storage tank 1.5 to the positive electrolyte outlet main pipeline 1.4.1 via the circulation pump 1.2.2, and then flows sequentially through the positive electrolyte outlet pipeline 1.4.2, the fuel cell stack 1.8, the positive electrolyte return pipeline 1.7.1, and the positive electrolyte return main pipeline 1.7.1, and finally flows back to the positive electrolyte storage tank 1.5.

[0026] The structure of the leakage current blocking device 2.1 for the pulsed liquid supply method is detailed in [reference needed]. Figure 3 and Figure 4 Specifically, it includes: a main inlet pipe 3.1.1 for the leakage current blocking device connected to the negative electrolyte outlet pipe 1.3.2 or the positive electrolyte outlet pipe 1.4.2; a branch inlet pipe 3.1.2 for the leakage current blocking device; an insulating piston 3.8 that isolates the electrolyte solution circuit in the two chambers of the piston cylinder; a first two-position two-way solenoid valve 3.2 and a second two-position two-way solenoid valve 3.5 connected to QT2 in the cylinder to prevent electrolyte solution backflow and change the electrolyte solution; and a system for preventing electrolyte solution backflow. The system includes a third two-position two-way solenoid valve 3.7 and a fourth two-position two-way solenoid valve 3.10 connected to QT1 in the cylinder body for reflux and changing the electrolyte solution; a first limit switch 3.4 and a second limit switch 3.9 that provide action command signals to the two-position two-way solenoid valves 3.2, 3.5, 3.7 and 3.10; a leakage current blocking device outlet pipe 3.6.2 connected to the second two-position two-way solenoid valve 3.5 and the third two-position two-way solenoid valve 3.7; and a leakage current blocking device outlet main pipe 3.6.1.

[0027] The leakage current blocking device 2.1 using the pulsed liquid supply method in this example operates on the following principle: Taking the pulsed liquid supply method leakage current blocking device connected to the negative electrode electrolyte outlet from pipe 1.3.2 as an example, the pulsed liquid supply method leakage current blocking device has two working states. Working state 1 is as follows: Figure 3 As shown, the negative electrode electrolyte solution 1.10 flows from the negative electrode electrolyte outlet through pipe 1.3.2 into the main inlet pipe 3.1.1 of the leakage current device. Because the second two-position two-way solenoid valve 3.5 and the fourth two-position two-way solenoid valve 3.10 are in the off state and the first two-position two-way solenoid valve 3.2 and the fourth two-position two-way solenoid valve 3.7 are in the connected state, the electrolyte solution pressure in the cavity 1QT1 on one side of the insulating piston 3.8 is less than the electrolyte solution pressure in the cavity 2QT2 on the other side of the insulating piston 3.8. The pressure difference pushes the insulating piston 3.8 toward the second limit switch 3.9. As one side moves, the negative electrode electrolyte solution in cavity 1QT1 is compressed. The negative electrode electrolyte solution 1.10 in cavity 1QT1 can only flow through the third two-position two-way solenoid directional valve 3.7 sequentially to the leakage current blocking device outlet pipe 3.6.2 and the leakage current blocking device inlet main pipe 3.6.1, and finally into the fuel cell stack. As the insulating piston 3.8 moves towards the second limit switch 3.9, it is finally triggered. The second limit switch 3.9 sends a signal, causing the two-position two-way solenoid directional valves 3.2, 3.5, 3.7 and 3.10 to switch positions, entering working state 2. Working state 2 is as follows. Figure 4As shown, the negative electrode electrolyte solution 1.10 flows from the negative electrode electrolyte outlet through pipe 1.3.2 into the main inlet pipe 3.1.1 of the leakage current device. Because the two-position two-way solenoid valves 3.3 and 3.7 are in the off state and the second two-position two-way solenoid valve 3.5 and the fourth two-position two-way solenoid valve 3.10 are in the connected state, the electrolyte solution pressure in the cavity 2QT2 on one side of the insulating piston 3.8 is less than the electrolyte solution pressure in the cavity 2QT2 on the other side of the insulating piston 3.8. The pressure difference pushes the insulating piston 3.8 to move towards the first limit switch 3.4, and the cavity 2Q... The negative electrolyte solution in T2 is compressed, and the negative electrolyte solution 1.10 in cavity 2QT2 can only flow sequentially through the second two-position two-way solenoid valve 3.5 to the outlet pipe 3.6.2 and the inlet main pipe 3.6.1 of the leakage current blocking device, and finally into the fuel cell stack. As the insulating piston 3.8 moves towards the limit opening pipe 3.4, it triggers the first limit switch 3.4. The first limit switch 3.4 sends a signal, causing the two-position two-way solenoid valves 3.2, 3.5, 3.7 and 3.10 to switch positions, entering working state 1, and working cyclically. Because the insulating piston 8 isolates the negative electrolyte solution 1.10 in cavity 1QT1 and cavity 2QT2 during operation, the current loop generated by the voltage difference between the two fuel cell stacks is in an open circuit state at the position of the insulating piston 3.8, thus completely eliminating the leakage current between the fuel cell stacks.

[0028] The above embodiments are descriptions of specific implementations of this utility model, and not limitations thereof. Those skilled in the art can make various modifications and changes without departing from the spirit and scope of this utility model to obtain corresponding equivalent technical solutions. Therefore, all equivalent technical solutions should be included in the patent protection scope of this utility model.

Claims

1. A leakage current blocking device employing a pulsed liquid supply method, characterized in that, The system includes a piston cylinder body (3.3), a leakage current device inlet pipe (3.1), a leakage current device outlet pipe (3.6), a leakage current blocking device main inlet pipe (3.1.1) connected to the negative electrolyte outlet pipe (1.3.2) or the positive electrolyte outlet pipe (1.4.2), a leakage current blocking device branch inlet pipe (3.1.2) with one outlet from the main inlet pipe (3.1.1), a fourth two-position two-way solenoid valve (3.10) installed between cavity 1 (QT1) and the leakage current blocking device branch inlet pipe (3.1.2), a first two-position two-way solenoid valve (3.2) installed between cavity 2 (QT2) and the leakage current blocking device branch inlet pipe (3.1.2), and a piston cylinder body (3.3) that seals to block the flow of fluid between cavity 1 (QT1) and cavity 2 (QT2). The following components are included: an insulating piston (3.8) for the internal electrolyte solution current; a third two-position two-way solenoid valve (3.7) installed between cavity 1 (QT1) and the leakage current blocking device outlet pipe (3.6.2); a second two-position two-way solenoid valve (3.5) installed between cavity 2 (QT2) and the leakage current blocking device outlet pipe (3.6.2); the leakage current blocking device outlet pipe (3.6.2); the leakage current blocking device main outlet pipe (3.6.1) connected to the two leakage current blocking device outlet pipes (3.6.2); a first limit switch (3.4) and a second limit switch (3.9) that provide action signal commands to the first two-position two-way solenoid valve (3.2), the second two-position two-way solenoid valve (3.5), the third two-position two-way solenoid valve (3.7), and the fourth two-position two-way solenoid valve (3.10).

2. The leakage current blocking device using a pulsed liquid supply method according to claim 1, characterized in that, The insulating piston (3.8) and the piston cylinder body (3.3) are sealed.

3. The leakage current blocking device using a pulsed liquid supply method according to claim 1, characterized in that, The first two-position two-way solenoid directional valve (3.2) and the third two-position two-way solenoid directional valve (3.7) are in the same connected and disconnected state. The second two-position two-way solenoid directional valve (3.5) and the fourth two-position two-way solenoid directional valve (3.10) are in the same connected and disconnected state. The first two-position two-way solenoid directional valve (3.2) and the second two-position two-way solenoid directional valve (3.5) are in opposite connected and disconnected states.

4. A leakage current blocking device using a pulsed liquid supply method according to claim 1, characterized in that, The first limit switch (3.4) and the second limit switch (3.9) are installed on both sides of the piston cylinder body (3.3) along the movement direction of the insulating piston (3.8).

5. A leakage current blocking device using a pulsed liquid supply method according to claim 4, characterized in that, After any one of the first limit switch (3.4) and the second limit switch (3.9) issues a signal, the first two-position two-way solenoid valve (3.2), the second two-position two-way solenoid valve (3.5), the third two-position two-way solenoid valve (3.7), and the fourth two-position two-way solenoid valve (3.10) simultaneously switch on / off states.

6. A flow battery employing a leakage current blocking device, characterized in that, Includes the leakage current blocking device as described in any one of claims 1-5.