Intelligent direct-current digital display ion fan

Abstract

The utility model discloses an intelligent direct current digital display ion fan which comprises an outer frame, a fan net device is arranged on one side of the outer frame, the outer frame is detachably connected with the fan net device, an ion fan and a spray point are arranged on the other side of the outer frame, and the ion fan is located between the spray point and the fan net device. Ions are ionized from the discharge needle and then sequentially pass through the ion fan and the fan net device; according to the intelligent ion fan, by optimizing the sequence design of the ion fan and the spray points, sufficient mixing of positive ions and negative ions in airflow is promoted, ion distribution is more uniform, the electrostatic neutralization efficiency is remarkably improved, the intelligent ion fan is particularly suitable for high-precision scenes such as semiconductor manufacturing, and the more stable and reliable electrostatic elimination effect is ensured.

Description

Technical Field

[0001] This utility model belongs to the technical field of DC ion fans, specifically an intelligent DC digital display ion fan. Background Technology

[0002] A DC ion fan is a device used to eliminate static electricity. It uses a DC high-voltage power supply to drive the discharge electrodes to generate corona discharge, which ionizes the air to generate positive and negative ions. These ions are used to eliminate static electricity generated by the human body, instruments, equipment, sensitive electronic components, etc. It is suitable for anti-static cleanrooms, electronic warehouses, laboratories and other static electricity protection places.

[0003] According to existing technologies, such as the "intelligent ion fan" disclosed in patent document "CN103702502A", as can be seen from the accompanying drawings and description, the ion discharge needle 161 of the ion generator 16 is installed between the front windshield 12 and the ion wind power fan 17.

[0004] In this patent, ions generated by the ion discharge needle are directly blown across the windshield and outwards by an ion-powered fan. This makes it difficult to ensure that the positive and negative ions are fully mixed, resulting in a poor static electricity elimination effect. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent DC digital display ion fan to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An intelligent DC digital display ion fan includes an outer frame, a fan mesh device is provided on one side of the outer frame, the outer frame and the fan mesh device are detachably connected, an ion fan and a discharge needle are provided on the other side of the outer frame, the ion fan is located between the discharge needle and the fan mesh device, and ions pass through the ion fan and the fan mesh device in sequence after being ionized from the discharge needle.

[0008] A further technical solution includes a mainboard on the outer frame, on which a balance adjuster, an MCU chip, and a digital-to-analog converter are mounted. The mainboard is electrically connected to the balance adjuster, the MCU chip, and the digital-to-analog converter. The fan-shaped device includes two detection nets, which are installed on both sides of the front sidewall of the outer frame. The detection nets are electrically connected to the mainboard and are used to detect real-time ion signals, which are then transmitted to the digital-to-analog converter via the mainboard. The digital-to-analog converter converts the real-time ion signals into digital signals and transmits the digital signals to the MCU chip via the mainboard. The MCU chip controls the balance adjuster to adjust the ion balance based on the digital signals.

[0009] In a further technical solution, the outer frame is provided with an observation window, the main board is electrically connected to a display screen, the display screen is connected to the side wall of the outer frame, and the side wall of the outer frame is provided with control buttons.

[0010] In a further technical solution, the discharge needle is detachably connected to the outer frame, the discharge needle is provided with a locking post, the locking post has a through groove, the discharge needle is sleeved on the needle cylinder, the needle cylinder passes through the through groove and is inserted into the locking post, the outer frame is provided with a notch, and the locking post is engaged with the notch.

[0011] In a further technical solution, the outer frame is provided with a rotating device, which can adjust the orientation of the detection net according to the environment.

[0012] In a further technical solution, the rotating device includes a mounting bracket and a knob. Rotation holes are provided on both sides of the outer frame. There are two knobs, and both knobs pass through the clearance holes of the mounting bracket and are rotatably connected to the rotation hole wall of the outer frame. The knobs can be used to fix the position of the outer frame relative to the mounting bracket.

[0013] In a further technical solution, adjustable fixing pieces 1 are fixedly installed on both sides of the outer frame, and adjustable fixing pieces 2 are fixedly installed on one side of the mounting bracket. Both adjustable fixing pieces 1 and 2 are located between the outer frame and the mounting bracket, and the knob passes through adjustable fixing pieces 1 and 2.

[0014] In a further technical solution, both the adjustable fixing plate one and the adjustable fixing plate two are provided with toothed surfaces, and the adjustable fixing plate one and the adjustable fixing plate two mesh through the toothed surfaces.

[0015] In a further technical solution, an antenna, a power socket, a power switch, and a grounding port are provided on one side of the outer frame. The antenna, power switch, and grounding port are all electrically connected to the motherboard, and the power socket is electrically connected to the power supply.

[0016] The beneficial effects of this utility model are:

[0017] The movement process of ions in this invention begins with corona discharge generated by a discharge needle under DC high voltage, ionizing the surrounding air to generate positive and negative ions. The ions are then propelled by the airflow generated by the ion fan, passing sequentially through the ion fan and fan mesh device, and blown towards the target area to neutralize the static electricity on the object surface. In traditional DC ion fans, positive and negative ions are often not fully mixed, resulting in uneven ion distribution, poor static electricity elimination effect, and the possibility of introducing residual charge on the target surface due to the imbalance of positive and negative ions. This intelligent ion fan, by optimizing the sequential design of the ion fan and discharge needle, promotes the full mixing of positive and negative ions in the airflow, making the ion distribution more uniform and significantly improving the static electricity neutralization efficiency. It is particularly suitable for high-precision scenarios such as semiconductor manufacturing, ensuring a more stable and reliable static electricity removal effect.

[0018] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description

[0019] Figure 1 The overall structure of this utility model Figure 1 .

[0020] Figure 2 The overall structure of this utility model Figure 2 .

[0021] Figure 3 The explosion of this utility model Figure 1 .

[0022] Figure 4 The overall structure of the hidden outer frame of this utility model Figure 1 .

[0023] Figure 5 The overall structure of the hidden outer frame of this utility model Figure 2 .

[0024] Figure 6 The explosion of this utility model Figure 2 .

[0025] Reference numerals: 1. Outer frame; 2. Fan mesh device; 21. Detection mesh; 3. Ion fan; 4. Discharge needle; 5. Main board; 6. Balance adjuster; 7. Observation window; 8. Display screen; 10. Control button; 11. Snap-fit ​​post; 12. Through slot; 13. Needle cylinder; 14. Notch; 15. Mounting bracket; 16. Knob; 17. Rotation hole; 18. Alternating hole; 19. Adjustable fixing plate one; 20. Adjustable fixing plate two; 201. Toothed surface; 22. Antenna; 23. Power socket; 24. Power switch; Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0027] Please refer to Figure 1-6 ;

[0028] An intelligent DC digital display ion fan includes an outer frame 1. A fan mesh device 2 is provided on one side of the outer frame 1. The outer frame 1 and the fan mesh device 2 are detachably connected. The fan mesh device 2 is connected to the outer frame 1 by four protruding fixed ends, which are fitted onto bolts. An ion fan 3 and discharge needles 4 are provided on the other side of the outer frame 1. In this embodiment, there are 6 discharge needles 4. The 6 discharge needles 4 are detachably connected to the outer frame 1. The ion fan 3 is located between the discharge needles 4 and the fan mesh device 2. Ions are ionized from the discharge needles 4 and pass sequentially through the ion fan 3 and the fan mesh device 2.

[0029] In the intelligent DC digital display ion fan, the movement of ions begins with the corona discharge generated by the discharge needle 4 under the action of DC high voltage, ionizing the surrounding air to generate positive and negative ions. The ions are then propelled by the airflow generated by the ion fan 3, passing through the ion fan 3 and the fan mesh device 2 in sequence, and blown towards the target area to neutralize the static electricity on the object surface. In traditional DC ion fans, positive and negative ions are often not fully mixed, resulting in uneven ion distribution, poor static electricity elimination effect, and the possibility of introducing residual charge on the target surface due to the imbalance of positive and negative ions. This intelligent ion fan optimizes the sequential design of the ion fan 3 and the discharge needle 4 to promote the full mixing of positive and negative ions in the airflow, making the ion distribution more uniform and significantly improving the static electricity neutralization efficiency. It is particularly suitable for high-precision scenarios such as semiconductor manufacturing, ensuring a more stable and reliable static electricity removal effect.

[0030] Furthermore, the outer frame 1 is equipped with a main board 5, which includes a balance adjuster 6, an MCU chip, and a digital-to-analog converter. The main board 5 is electrically connected to the balance adjuster 6, the MCU chip, and the digital-to-analog converter. The fan mesh device 2 includes two detection meshes 21, which are installed on both sides of the front sidewall of the outer frame 1. The detection meshes 21 are electrically connected to the main board 5. The detection meshes 21 are used to detect real-time ion signals and transmit them to the digital-to-analog converter via the main board 5. The digital-to-analog converter converts the real-time ion signals into digital signals and transmits the digital signals to the MCU chip via the main board 5. The MCU chip controls the balance adjuster 6 to adjust the ion balance according to the digital signals.

[0031] Specifically, the discharge needle 4 generates corona discharge under DC high voltage, ionizing the air to generate positive and negative ions. These ions are propelled by the airflow of the ion fan 3, passing through the fan mesh device 2 and blown towards the target area. Two detection meshes 21 installed on both sides of the front wall of the outer frame 1 in the fan mesh device 2 capture ion signals in real time, detecting the distribution and balance of positive and negative ions. The detection meshes 21 transmit the collected ion signals to the main board 5. The analog-to-digital converter on the main board 5 converts these analog signals into digital signals and transmits them to the MCU chip. The MCU chip analyzes the ion balance state based on the received digital signals and controls the ion distribution. The balance adjuster 6 dynamically adjusts the output of the discharge needle 4 to optimize ion balance and ensure electrostatic neutralization. Compared with the traditional manual balance adjustment method, this design, through the collaborative work of the detection network 21, the digital-to-analog converter unit, and the MCU chip, can monitor ion signals in real time and respond quickly to automatically adjust the ion balance. In addition, manual adjustment relies on the operator's experience, is slow and has limited accuracy, and is difficult to cope with dynamically changing electrostatic environments. The MCU chip automatically controls the balance adjuster 6 according to digital signals, eliminating human error and ensuring consistent ion balance in each operation without manual intervention.

[0032] In this embodiment, the outer frame 1 is provided with an observation window 7, the main board 5 is electrically connected to a display screen 8, the display screen 8 is connected to the side wall of the outer frame 1, and the side wall of the outer frame 1 is provided with control buttons 10, the number of control buttons 10 is 3; the operator can observe the ion balance displayed on the display screen 8 in real time through the observation window 7, and the operator can adjust the ion fan through the control buttons 10.

[0033] In this embodiment, the discharge needle 4 is detachably connected to the outer frame 1. The discharge needle 4 is provided with a snap-fit ​​post 11. The snap-fit ​​post 11 has a through groove 12. The discharge needle 4 is sleeved on the needle cylinder 13. The needle cylinder 13 passes through the through groove 12 and is inserted into the snap-fit ​​post 11. The outer frame 1 is provided with a notch 14. The snap-fit ​​post 11 is snapped into the notch 14.

[0034] Because the discharge needle 4 and the outer frame 1 are detachably connected, the user can easily disassemble the discharge needle 4 for cleaning. The specific operation is as follows: first, loosen the locking post 11 through the notch 14 on the outer frame 1, then pull the discharge needle 4 together with the syringe 13 out of the through groove 12 of the locking post 11. After disassembly, the user replaces the discharge needle 4 with a new one and removes the dulled discharge needle 4. After replacement, the discharge needle 4 and the syringe 13 are reinstalled back into the locking post 11 along the original path. Then, the locking post 11 is locked to the notch 14. The whole process does not require complicated tools or professional skills and is simple and efficient.

[0035] In this embodiment, the outer frame 1 is provided with a rotating device, which can adjust the orientation of the detection net 21 according to the environment.

[0036] Specifically, the rotating device includes a mounting bracket 15 and a knob 16. Rotation holes 17 are provided on both sides of the outer frame 1. There are two knobs 16. Both knobs 16 pass through the clearance hole 18 of the mounting bracket 15 and rotate through the hole wall of the rotation hole 17 of the outer frame 1. The knobs 16 can be used to fix the relative positions of the outer frame 1 and the mounting bracket 15.

[0037] More specifically, during assembly, the outer frame 1 is placed between the mounting brackets 15, ensuring that the clearance hole 18 is aligned with the rotation hole 17. Then, the knob 16 is tightened to ensure that the mounting bracket 15 and the outer frame 1 remain fixed. If loosening is required, the knob 16 is loosened first, and then the position of the outer frame 1 is adjusted. After adjusting the position of the outer frame 1, the knob 16 is tightened again to complete the fixation of the outer frame 1 and the mounting bracket 15, thereby facilitating the rotation of the position of the outer frame 1, thereby facilitating the adjustment of the orientation of the detection mesh 21, and thus adjusting the orientation of the ion wind.

[0038] Furthermore, adjustable fixing plates 19 are fixedly installed on both sides of the outer frame 1, and adjustable fixing plates 20 are fixedly installed on one side of the mounting bracket 15. Both adjustable fixing plates 19 and 20 are located between the outer frame 1 and the mounting bracket 15. The knob 16 passes through the adjustable fixing plates 19 and 20. Both adjustable fixing plates 19 and 20 are provided with toothed surfaces 201, and the adjustable fixing plates 19 and 20 mesh through the toothed surfaces 201.

[0039] During assembly, place the outer frame 1 between the mounting brackets 15, ensuring that the clearance hole 18 is aligned with the rotation hole 17. The knob 16 passes through the clearance hole 18, the adjustable fixing plate 19, and the adjustable fixing plate 20 of the mounting bracket 15 and is threaded into the rotation hole 17 of the outer frame 1. The toothed surfaces 201 of the adjustable fixing plate 19 and the adjustable fixing plate 20 engage with each other, providing precise angle control. In use, the user first loosens the knob 16 to release the engagement of the toothed surfaces 201, and then adjusts the position of the outer frame 1 in increments of 10 degrees, within a range of 70 degrees forward and backward, thereby changing the orientation of the detection mesh 21 and the ion air outlet. After adjusting to the target angle, tighten the knob 16 to re-engage the toothed surfaces 201 of the adjustable fixing plate 19 and the adjustable fixing plate 20, fixing the relative position of the outer frame 1 and the mounting bracket 15, ensuring the stable orientation of the detection mesh 21 and the air outlet.

[0040] The toothed surface 201 of the adjustable fixing plate 19 and the adjustable fixing plate 20 supports precise adjustment in 10-degree increments, allowing arbitrary adjustment of the detection net 21 and the air outlet orientation within a range of 70 degrees in front and behind. It can optimize the delivery direction of the ion wind and the accuracy of signal acquisition according to the electrostatic distribution requirements of the usage environment (such as semiconductor manufacturing, clean room, etc.).

[0041] In this embodiment, an antenna 22, a power socket 23, a power switch 24 and a grounding port are provided on one side of the outer frame 1. The antenna 22, the power switch 24 and the grounding port are all electrically connected to the motherboard 5, and the power socket 23 is electrically connected to the power supply.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. An intelligent DC digital display ion fan, characterized in that, The device includes an outer frame (1), a fan mesh device (2) is provided on one side of the outer frame (1), the outer frame (1) and the fan mesh device (2) are detachably connected, and an ion fan (3) and a discharge needle (4) are provided on the other side of the outer frame (1). The ion fan (3) is located between the discharge needle (4) and the fan mesh device (2). After the ions are ionized from the discharge needle (4), they pass through the ion fan (3) and the fan mesh device (2) in sequence.

2. The intelligent DC digital display ion fan according to claim 1, characterized in that, The outer frame (1) is provided with a main board (5), on which a balance adjuster (6), an MCU chip and a digital-to-analog converter (DAC) are provided. The main board (5) is electrically connected to the balance adjuster (6), the MCU chip and the DAC. The fan mesh device (2) includes a detection mesh (21). There are two detection meshes (21). The two detection meshes (21) are installed on both sides of the front sidewall of the outer frame (1). The detection meshes (21) are electrically connected to the main board (5). The detection meshes (21) are used to detect the real-time ion signal and transmit it to the DAC through the main board (5). The DAC is used to convert the real-time ion signal into a digital signal and transmit the digital signal to the MCU chip through the main board (5). The MCU chip controls the balance adjuster (6) to adjust the ion balance according to the digital signal.

3. The intelligent DC digital display ion fan according to claim 2, characterized in that, The outer frame (1) has an observation window (7), the main board (5) is electrically connected to a display screen (8), the display screen (8) is connected to the side wall of the outer frame (1), and the side wall of the outer frame (1) is provided with control buttons (10).

4. The intelligent DC digital display ion fan according to claim 1, characterized in that, The discharge needle (4) is detachably connected to the outer frame (1). The discharge needle (4) is provided with a snap-fit ​​post (11). The snap-fit ​​post (11) has a through groove (12). The discharge needle (4) is sleeved on the needle cylinder (13). The needle cylinder (13) passes through the through groove (12) and is inserted into the snap-fit ​​post (11). The outer frame (1) is provided with a notch (14). The snap-fit ​​post (11) is snapped into the notch (14).

5. The intelligent DC digital display ion fan according to claim 2, characterized in that, The outer frame (1) is provided with a rotating device, which can adjust the orientation of the detection net (21) according to the environment.

6. The intelligent DC digital display ion fan according to claim 5, characterized in that, The rotating device includes a mounting bracket (15) and a knob (16). Rotating holes (17) are provided on both sides of the outer frame (1). There are two knobs (16). Both knobs (16) pass through the clearance hole (18) of the mounting bracket (15) and are rotatably connected to the wall of the rotating hole (17) of the outer frame (1). The knobs (16) can be used to fix the relative positions of the outer frame (1) and the mounting bracket (15).

7. The intelligent DC digital display ion fan according to claim 6, characterized in that, Adjustable fixing pieces 1 (19) are fixedly installed on both sides of the outer frame (1), and adjustable fixing pieces 2 (20) are fixedly installed on one side of the mounting bracket (15). The adjustable fixing pieces 1 (19) and 2 (20) are both located between the outer frame (1) and the mounting bracket (15). The knob (16) passes through the adjustable fixing pieces 1 (19) and 2 (20).

8. The intelligent DC digital display ion fan according to claim 7, characterized in that, Both the adjustable fixing plate one (19) and the adjustable fixing plate are provided with toothed surfaces (201), and the adjustable fixing plate one (19) and the adjustable fixing plate two (20) mesh through the toothed surfaces (201).

9. The intelligent DC digital display ion fan according to claim 2, characterized in that, An antenna (22), a power socket (23), a power switch (24) and a grounding port are provided on one side of the outer frame (1). The antenna (22), the power switch (24) and the grounding port are all electrically connected to the motherboard (5). The power socket (23) is electrically connected to the power supply.

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