Ion static electricity and dust removal machine

Abstract

The utility model relates to the technical field of static electricity elimination, and discloses an ion static electricity and dust removing machine which comprises a dust collecting box, a fixing block is fixedly connected to the rear side of the dust collecting box, a static electricity removing mechanism is arranged at the top of the fixing block and used for removing static electricity, and an adjusting mechanism is arranged at the right end of the front side of the dust collecting box and used for adjusting the static electricity removing mechanism. The adjusting mechanism is used for angle adjustment, a collecting mechanism is arranged at the bottom of the dust collecting box, a fixing mechanism is arranged at the bottom of the left side of the dust collecting box, and a supporting mechanism is arranged at the position, close to the middle, of the bottom of the dust collecting box. According to the electrostatic eliminating device, the high-pressure generator and the air compressor are started, the air compressor can generate air flow, meanwhile, ions are sprayed to the surface of the ion needle set and the surface of a finished product through high-pressure air in the air knife, static electricity of the finished product can be eliminated at the moment, and the effects of eliminating static electricity and removing dust at the same time can be achieved more efficiently.

Description

Technical Field

[0001] This utility model relates to the field of static electricity elimination technology, and in particular to an ion static electricity removal and dust removal machine. Background Technology

[0002] Static electricity is a phenomenon of charge accumulation in a static state. When an object's surface loses or gains electrons due to friction, contact separation, or electromagnetic induction, it becomes statically charged. Sparks generated when putting on or taking off synthetic clothing in a dry environment, and hair flying up when combing dry hair are common examples of static electricity. Although the amount of static electricity is small, the voltage can be extremely high, which can cause harm in certain scenarios, such as interfering with the operation of electronic equipment or causing explosions of flammable and explosive materials. Static electricity has a significant impact in the industrial field. In electronics production, static electricity can damage integrated circuit components, leading to a decrease in product yield. In the printing industry, paper can attract dust and stick together due to static electricity, causing inaccurate color registration. In petrochemical settings, sparks generated by electrostatic discharge can even cause serious safety accidents. However, people can also utilize the properties of static electricity to serve production, such as electrostatic dust removal and electrostatic spraying technologies, which achieve efficient cleaning and uniform coating effects by controlling charge distribution.

[0003] Ion static electricity removal and dust removal machines utilize ion technology to eliminate static electricity and remove dust. They generate an electric field through a high-voltage device, ionizing the air to form positive and negative ions. These ions interact with the static electricity on object surfaces, neutralizing the static charge. Simultaneously, the airflow generated by the ion wind blows away dust, allowing it to settle under gravity or be captured by a dust collection device, thus achieving dust removal and creating favorable conditions for subsequent production and processing. However, without a stable static electricity removal device, the effect will be poor. With technological advancements, the static electricity removal mechanism is the core component, mainly composed of a high-voltage generator and ionization devices. The high-voltage generator produces low current and high voltage to provide energy for ionization. Under the action of the high-voltage electric field, the ionization devices ionize the air, forming a large number of positively and negatively charged ions. These ions actively migrate to the surface of objects with static electricity, attracting and neutralizing the surface charge, rapidly reducing the static potential of the object surface to a safe level, thereby effectively eliminating static electricity and avoiding a series of problems caused by static accumulation. However, this type of static electricity removal mechanism can only remove static electricity and cannot remove dust, resulting in poor static electricity removal and affecting the overall performance. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an ion static electricity removal and dust removal machine, which aims to improve the problem that the existing static electricity removal mechanism can only remove static electricity but cannot remove dust, resulting in poor static electricity removal effect and affecting the use results.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an ion electrostatic eliminator dust collector, comprising a dust collection box, a fixing block fixedly connected to the rear side of the dust collection box, an electrostatic eliminator mechanism provided on the top of the fixing block for electrostatic elimination, an adjustment mechanism provided on the front right side of the dust collection box for angle adjustment, a collection mechanism provided at the bottom of the dust collection box, a fixing mechanism provided on the left bottom side of the dust collection box, and a support mechanism provided near the middle of the bottom of the dust collection box;

[0006] The static elimination mechanism includes an air compressor. The bottom of the air compressor is fixedly connected to the rear side of the dust collection box. An air pipe is connected to the top of the air compressor. An air knife is fixedly connected to the other end of the air pipe. A connecting line is fixedly connected to the upper rear side of the air knife. A high-voltage generator is fixedly connected to the other end of the connecting line. An ion generating component is provided on the inner wall of the dust collection box near the middle.

[0007] As a further description of the above technical solution:

[0008] The adjusting mechanism includes a connecting rod, the rear side of which is fixedly connected to the front right end of the dust collection box. A rotating block is rotatably connected to the front side of the connecting rod, a rotating cylinder is fixedly connected to the front side of the rotating block, and a ring is fixedly connected to the front side of the rotating cylinder. A rotating component is provided on the outer wall of the ring.

[0009] As a further description of the above technical solution:

[0010] The ion generating assembly includes a speed-regulating motor, the bottom of which is fixedly connected to the top of a fixed block, and a roller is fixedly connected to the output end of the speed-regulating motor. An ion needle assembly is fixedly connected to the outer wall of the roller.

[0011] As a further description of the above technical solution:

[0012] The rotating assembly includes a cylindrical sleeve, the inner wall of which is rotatably connected to the outer wall of the ring, a cylindrical hole is provided inside the cylindrical sleeve, and a control module is fixedly connected to the front side of the cylindrical sleeve.

[0013] As a further description of the above technical solution:

[0014] The support mechanism includes a support plate, the top left side of which is fixedly connected to the bottom of the dust collection box, and a square hole is provided on the left side of the support plate.

[0015] As a further description of the above technical solution:

[0016] The collection mechanism includes a suction fan, the bottom of which is fixedly connected to the bottom of the inner wall of the square hole, and multiple storage bags are connected to the left side of the suction fan.

[0017] As a further description of the above technical solution:

[0018] The fixing mechanism includes multiple support columns, the tops of which are fixedly connected to the bottom of the dust collection box, and connecting plates are fixedly connected between adjacent support columns.

[0019] As a further description of the above technical solution:

[0020] The bottom right side of the inner wall of the dust collection box is fixedly connected to a sloping ramp. The bottom of the sloping ramp is fixedly connected to the bottom right side of the inner wall of the square hole. The sloping ramp is used to allow dust to fall.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, when the high-voltage generator is started, it generates high-voltage ions that enter the air knife through the connecting wire. At the same time, the air compressor is started, which generates airflow that enters the air knife through the air pipe. Then, the speed-regulating motor is started, which drives the drum to rotate. The drum then drives the ion needle assembly to rotate. Simultaneously, the high-pressure gas in the air knife sprays ions onto the surface of the ion needle assembly and the finished product. This removes static electricity from the finished product, achieving more efficient static removal and dust removal, resulting in a better static removal effect on the finished product.

[0023] 2. In this utility model, when the angle of the control module needs to be adjusted, the control module is first rotated. The real-time control module will drive the cylindrical sleeve to rotate. At the same time, the cylindrical hole on the cylindrical sleeve will rotate along the surface of the rotating cylinder and the ring. Then, the rotating block is lifted up and down. At this time, the rotating block will move up and down along the outer wall of the connecting rod, thus realizing the function of adjusting the angle and height of the control module according to the actual use. Attached Figure Description

[0024] Figure 1 This is a front perspective view of an ion electrostatic precipitator and dust collector proposed in this utility model;

[0025] Figure 2 This is a top view of an ion electrostatic precipitator and dust collector proposed in this utility model;

[0026] Figure 3 This is a partial structural breakdown diagram of the rotating cylinder of an ion electrostatic precipitator proposed in this utility model;

[0027] Figure 4 This is a partial structural diagram of the ion needle assembly of an ion electrostatic precipitator proposed in this utility model;

[0028] Figure 5 This is a partial structural diagram of the air knife of an ion electrostatic precipitator proposed in this utility model;

[0029] Figure 6 This is a partial structural breakdown diagram of the inclined landslide of an ion electrostatic precipitator proposed in this utility model.

[0030] Legend:

[0031] 1. Dust collection box; 2. Static elimination mechanism; 201. Air compressor; 202. Air pipe; 203. Air knife; 204. Connecting wire; 205. High voltage generator; 206. Ion generating assembly; 2061. Speed ​​regulating motor; 2062. Roller; 2063. Ion needle assembly; 3. Adjustment mechanism; 301. Connecting rod; 302. Rotating block; 303. Rotating cylinder; 304. Ring; 305. Rotating assembly; 3051. Cylindrical sleeve; 3052. Cylindrical hole; 3053. Control module; 4. Collection mechanism; 401. Suction fan; 402. Storage bag; 5. Fixing mechanism; 501. Support column; 502. Connecting plate; 6. Support mechanism; 601. Support plate; 602. Square hole; 7. Sloping ramp; 8. Fixing block. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 An embodiment of this utility model is provided: an ion electrostatic eliminator dust collector, including a dust collection box 1 for dust prevention, a fixing block 8 fixedly connected to the rear side of the dust collection box 1 for fixing, an electrostatic eliminator 2 provided on the top of the fixing block 8 for electrostatic elimination, an adjustment mechanism 3 provided on the front right side of the dust collection box 1 for angle adjustment, a collection mechanism 4 provided at the bottom of the dust collection box 1, a fixing mechanism 5 provided on the left bottom side of the dust collection box 1, and a support mechanism 6 provided near the middle of the bottom of the dust collection box 1.

[0034] The static elimination mechanism 2 includes an air compressor 201, which can compress air. The bottom of the air compressor 201 is fixedly connected to the rear side of the dust collection box 1. The top of the air compressor 201 is connected to an air pipe 202. The other end of the air pipe 202 is fixedly connected to an air knife 203, which can spray gas. The upper rear side of the air knife 203 is fixedly connected to a connecting line 204. The other end of the connecting line 204 is fixedly connected to a high-voltage generator 205. An ion generating component 206 is provided on the inner wall of the dust collection box 1 near the middle. The ion generating component 206 includes a speed-regulating motor 2061, which provides a power source for the whole and can be speed-regulated. The bottom of the speed-regulating motor 2061 is fixedly connected to the top of the fixing block 8. The output end of the speed-regulating motor 2061 is fixedly connected to a roller 2062. The outer wall of the roller 2062 is fixedly connected to an ion needle group 2063.

[0035] Specifically, the dust collection box 1 is the core part of the entire device. Its rear side is connected to it via a fixing block 8. The top of the fixing block 8 is equipped with an anti-static mechanism 2, specifically designed to remove static electricity to ensure the normal operation and safety of the equipment. An adjustment mechanism 3 is located on the front right side of the dust collection box 1, allowing adjustment of the equipment's angle to adapt to different working environments and needs. A collection mechanism 4 is located at the bottom of the dust collection box 1 for collecting and storing dust and impurities. Furthermore, a fixing mechanism 5 is located on the left bottom of the dust collection box 1 to ensure the stability of the equipment during use. To enhance the equipment's support capacity, a support mechanism 6 is located near the center of the bottom of the dust collection box 1. The anti-static mechanism 2 includes an air compressor 201, the bottom of which is tightly fixed to the rear side of the dust collection box 1. The top of the air compressor 201 is connected to... An air pipe 202 is provided, and an air knife 203 is fixedly connected to the other end of the air pipe 202 to generate high-pressure airflow to remove static electricity. A connecting line 204 is fixedly connected to the upper rear side of the air knife 203, and a high-voltage generator 205 is fixedly connected to the other end of the connecting line 204. The generator is responsible for generating high-voltage electricity to further enhance the static removal effect. An ion generating component 206 is provided on the inner wall of the dust collection box 1 near the middle. This component includes a speed-regulating motor 2061. The bottom of the speed-regulating motor 2061 is fixedly connected to the top of the fixed block 8 to ensure its stable operation. A roller 2062 is fixedly connected to the output end of the speed-regulating motor 2061. An ion needle group 2063 is fixedly connected to the outer wall of the roller 2062. The ion needle group 2063 is responsible for releasing negative ions to neutralize the positive charge in the air, thereby achieving the purpose of static removal.

[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3The adjusting mechanism 3 includes a connecting rod 301. The rear side of the connecting rod 301 is fixedly connected to the front right end of the dust collection box 1. A rotating block 302 is rotatably connected to the front side of the connecting rod 301 for easy rotation. A rotating cylinder 303 is fixedly connected to the front side of the rotating block 302. A ring 304 is fixedly connected to the front side of the rotating cylinder 303. A rotating component 305 is provided on the outer wall of the ring 304. The rotating component 305 includes a cylindrical sleeve 3051. The inner wall of the cylindrical sleeve 3051 is rotatably connected to the outer wall of the ring 304. The cylindrical sleeve 3051 and the ring 304 can rotate together. A cylindrical hole 3052 is opened inside the cylindrical sleeve 3051. A control module 3053 is fixedly connected to the front side of the cylindrical sleeve 3051.

[0037] Specifically, the adjusting mechanism 3 includes a connecting rod 301. The rear end of the connecting rod 301 is fixedly connected to the front right end of the dust collection box 1, ensuring a stable connection between the connecting rod 301 and the dust collection box 1, thereby guaranteeing the stability and reliability of the entire adjusting mechanism 3. The front end of the connecting rod 301 is rotatably connected to a rotating block 302. The front end of the rotating block 302 is fixedly connected to a rotating cylinder 303, allowing for smooth rotational connection between the rotating block 302 and the rotating cylinder 303. The front end of the rotating cylinder 303 is fixedly connected to a ring 304. A rotating assembly 305 is provided on the outer wall of the ring 304. Component 305 is a crucial part of the entire adjustment mechanism 3. The rotating component 305 includes a cylindrical sleeve 3051, whose inner wall is rotatably connected to the outer wall of the ring 304, thereby ensuring that the cylindrical sleeve 3051 can rotate around the ring 304. A cylindrical hole 3052 is opened inside the cylindrical sleeve 3051. A control module 3053 is fixedly connected to the front part of the cylindrical sleeve 3051. This control module 3053 is the part responsible for control and adjustment in the entire adjustment mechanism 3. Through the control module 3053, precise control of the adjustment mechanism 3 can be achieved, thereby achieving the expected adjustment effect.

[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 6 The support mechanism 6 includes a support plate 601, the top left side of which is fixedly connected to the bottom of the dust collection box 1. A square hole 602 is provided on the left side of the support plate 601. The collection mechanism 4 includes a suction fan 401, which provides air support. The bottom of the suction fan 401 is fixedly connected to the bottom of the inner wall of the square hole 602. Multiple storage bags 402 are connected to the left side of the suction fan 401, which can collect the dust that falls into them.

[0039] Specifically, the support mechanism 6 includes a support plate 601, the top left side of which is fixedly connected to the bottom of the dust collection box 1. In addition, to ensure the stability and functionality of the structure, a square hole 602 is opened on the left side of the support plate 601. The square hole 602 ensures the compactness of the overall structure. Furthermore, the collection mechanism 4 includes a suction fan 401, which can efficiently filter air and collect dust. The bottom of the suction fan 401 is fixedly connected to the bottom of the inner wall of the square hole 602, ensuring the stable operation of the suction fan 401 and enabling it to effectively suck up dust from the dust collection box 1. To further improve the collection efficiency, multiple storage bags 402 are connected to the left side of the suction fan 401 to conveniently collect and store the dust and impurities separated from the suction fan 401. The storage bags 402 can be cleaned to keep the equipment clean and operate efficiently. The combination of the support mechanism 6 and the collection mechanism 4 improves the stability and functionality of the equipment.

[0040] Please see the appendix Figure 1 and attached Figure 2 The fixing mechanism 5 includes multiple support columns 501. The tops of the multiple support columns 501 are fixedly connected to the bottom of the dust collection box 1. Connecting plates 502 are fixedly connected between adjacent support columns 501 to make the connection more stable. A sloping ramp 7 is fixedly connected to the bottom right side of the inner wall of the dust collection box 1. The bottom of the sloping ramp 7 is fixedly connected to the bottom right side of the inner wall of the square hole 602. The sloping ramp 7 is used to allow dust to fall.

[0041] Specifically, the fixing mechanism 5 consists of multiple support columns 501. The tops of the support columns 501 are fixedly connected to the bottom of the dust collection box 1, ensuring the stability and safety of the dust collection box 1. To enhance the stability of the structure, connecting plates 502 are fixedly connected between adjacent support columns 501. The connecting plates 502 not only play a reinforcing role but also ensure the tight connection between the support columns 501, thereby improving the stability and reliability of the entire fixing mechanism 5. In addition, to facilitate the collection and cleaning of dust, a sloping ramp 7 is fixedly connected to the bottom right side of the inner wall of the dust collection box 1. The sloping ramp 7 allows the dust to slide smoothly to the designated position, thus facilitating subsequent cleaning work. The bottom of the sloping ramp 7 is fixedly connected to the bottom right side of the inner wall of the square hole 602, ensuring that the dust will not scatter to other areas during the sliding process, keeping the inside of the dust collection box 1 clean and orderly.

[0042] Working principle: First, the finished product to be destaticated is placed in the dust collection box 1. Then, the high-voltage generator 205 is started. The high-voltage generator 205 generates high-voltage ions that enter the air knife 203 through the connecting line 204. At the same time, the air compressor 201 is started, which generates airflow that enters the air knife 203 through the air pipe 202. At this time, the speed-regulating motor 2061 is started, which drives the roller 2062 to rotate. The roller 2062 then drives the ion needle assembly 2063 to rotate. Simultaneously, the high-pressure gas in the air knife 203 sprays ions onto the ion needle assembly 2063 and the surface of the finished product. This destatication of the finished product is achieved, and the high-pressure gas blows off the dust on the surface of the finished product. After the operation is completed, the finished product is taken out. This method achieves more efficient destatication and dust removal, resulting in a better destatication effect on the finished product.

[0043] When the air knife 203 blows the dust off the finished product into the inclined slope 7 and rolls off its surface, the suction fan 401 is activated. The suction fan 401 then draws the dust into the storage bag 402. Simultaneously, when the angle of the control module 3053 needs to be adjusted, the control module 3053 is rotated first. The real-time control module 3053 will drive the cylindrical sleeve 3051 to rotate. At the same time, the cylindrical hole 3052 on the cylindrical sleeve 3051 will rotate along the surface of the rotating cylinder 303 and the ring 304. Then, the rotating block 302 is lifted up and down. At this time, the rotating block 302 will move up and down along the outer wall of the connecting rod 301, thus realizing the function of adjusting the angle and height of the control module 3053 according to the actual use.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An ion electrostatic precipitator, comprising a dust collection box (1), characterized in that: A fixing block (8) is fixedly connected to the rear side of the dust collection box (1). An antistatic mechanism (2) is provided on the top of the fixing block (8). The antistatic mechanism (2) is used to remove static electricity. An adjustment mechanism (3) is provided on the right front side of the dust collection box (1). The adjustment mechanism (3) is used to adjust the angle. A collection mechanism (4) is provided at the bottom of the dust collection box (1). A fixing mechanism (5) is provided on the bottom left side of the dust collection box (1). A support mechanism (6) is provided near the middle of the bottom of the dust collection box (1). The static elimination mechanism (2) includes an air compressor (201), the bottom of which is fixedly connected to the rear side of the dust collection box (1), the top of which is connected to an air pipe (202), the other end of which is fixedly connected to an air knife (203), the upper rear end of which is fixedly connected to a connecting line (204), the other end of which is fixedly connected to a high-voltage generator (205), and an ion generating component (206) is provided on the inner wall of the dust collection box (1) near the middle.

2. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The adjustment mechanism (3) includes a connecting rod (301), the rear side of which is fixedly connected to the front right end of the dust collection box (1), a rotating block (302) is rotatably connected to the front side of the connecting rod (301), a rotating cylinder (303) is fixedly connected to the front side of the rotating block (302), a ring (304) is fixedly connected to the front side of the rotating cylinder (303), and a rotating component (305) is provided on the outer wall of the ring (304).

3. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The ion generating assembly (206) includes a speed-regulating motor (2061), the bottom of which is fixedly connected to the top of the fixing block (8), and a roller (2062) is fixedly connected to the output end of the speed-regulating motor (2061). An ion needle assembly (2063) is fixedly connected to the outer wall of the roller (2062).

4. The ion electrostatic precipitator and dust collector according to claim 2, characterized in that: The rotating assembly (305) includes a cylindrical sleeve (3051), the inner wall of which is rotatably connected to the outer wall of the ring (304), a cylindrical hole (3052) is provided inside the cylindrical sleeve (3051), and a control module (3053) is fixedly connected to the front side of the cylindrical sleeve (3051).

5. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The support mechanism (6) includes a support plate (601), the top left side of the support plate (601) is fixedly connected to the bottom of the dust collection box (1), and a square hole (602) is opened on the left side of the support plate (601).

6. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The collection mechanism (4) includes a suction fan (401), the bottom of which is fixedly connected to the bottom of the inner wall of the square hole (602), and multiple storage bags (402) are connected to the left side of the suction fan (401).

7. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The fixing mechanism (5) includes multiple support columns (501), the tops of the multiple support columns (501) are fixedly connected to the bottom of the dust collection box (1), and connecting plates (502) are fixedly connected between adjacent support columns (501).

8. The ion electrostatic precipitator and dust collector according to claim 1, characterized in that: The bottom right side of the inner wall of the dust collection box (1) is fixedly connected to a sloping ramp (7). The bottom of the sloping ramp (7) is fixedly connected to the bottom right side of the inner wall of the square hole (602). The sloping ramp (7) is used to allow dust to fall.

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