Airflow puffing popcorn machine

By introducing a return pipe structure and a waste box into the airflow puffing popcorn machine, the problems of low thermal efficiency and high production cost in the existing technology have been solved, achieving more efficient energy utilization and equipment stability.

CN224234718UActive Publication Date: 2026-05-15HENAN MILEGU FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN MILEGU FOOD CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing airflow puffing popcorn machines directly draw in external cold air for heating during the production process, resulting in low thermal efficiency and increased production costs.

Method used

An airflow puffing popcorn machine with lower and upper return pipes was designed to achieve airflow circulation and return, reducing the need for direct heating of external cold air. A debris box and a dust filter plate are installed in the puffing chamber to collect debris and impurities, thereby enhancing airflow stability.

Benefits of technology

It improves thermal efficiency, reduces energy consumption and production costs, and enhances the practicality of the equipment and the stability of airflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air flow puffing popcorn machine which comprises a bottom box, a base is fixedly installed below the bottom box, a puffing box is arranged above the bottom box, a puffing barrel is rotatably installed in the puffing box, a fan is fixedly installed in the bottom box, and an air outlet is formed in the bottom box. An electric heating tube is fixedly mounted in the bottom box along the upper part of the fan, a circulating hole is formed in the upper end surface of the bottom box, a slotted hole is formed in the lower end surface of the puffing box, a backflow hole is formed in the rear end surface of the bottom box, and a lower backflow tube is fixedly mounted at the rear end of the bottom box; the lower backflow pipe is communicated with the bottom box through a backflow hole, and an upper backflow pipe is fixedly installed above the lower backflow pipe. According to the invention, the circulating heating capability is realized, and the practicability is improved, so that the problems that in the popcorn making process, external cold air is directly extracted for heating, extra energy needs to be consumed to reheat the air to high temperature, the heat efficiency is relatively low, and the production cost is increased are solved.
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Description

Technical Field

[0001] This utility model relates to the field of popcorn machine technology, specifically an airflow puffing popcorn machine. Background Technology

[0002] Popcorn is made primarily from corn kernels, resulting in a crisp, porous, and fragrant fluffy texture. The key equipment for making popcorn is the popcorn machine. With the development of technology, the airflow puffing popcorn machine has emerged. It abandons the traditional heating method and uses airflow technology to place the corn kernels in a special airflow channel, allowing the corn kernels to puff up.

[0003] For example, the authorized patent with announcement number CN204763217U (a kind of airflow puffing popcorn machine) includes a first component with a material inlet and outlet, a second component with a material swirling channel, and a third component with a cavity. The cavity of the third component is provided with a wind drive device and an electric heating wire. The wind drive device includes a motor and a centrifugal impeller connected to the motor shaft. The electric heating wire is located above the wind drive device, and an air inlet is located below the wind drive device. The material inlet and outlet communicate with the material swirling channel, and the material swirling channel is located above the electric heating wire and communicates with the cavity of the third component.

[0004] While the existing technologies mentioned above are simple to operate and safe to produce, they lack a recirculation structure. Consequently, during the popcorn-making process, external cold air is directly drawn in for heating, requiring additional energy to reheat the air to a high temperature, resulting in low thermal efficiency and increased production costs. Therefore, there is an urgent market need to develop an airflow puffing popcorn machine to help people solve the existing problems. Utility Model Content

[0005] The purpose of this invention is to provide an airflow puffing popcorn machine to solve the problem mentioned in the background art that in the popcorn making process, directly extracting external cold air for heating requires additional energy to reheat the air to a high temperature, resulting in low thermal efficiency and increased production costs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an airflow puffing popcorn machine, comprising a base box, a base fixedly installed below the base box, a puffing box arranged above the base box, a puffing barrel rotatably installed inside the puffing box, a fan fixedly installed inside the base box, an electric heating tube fixedly installed above the fan inside the base box, a flow hole provided on the upper end face of the base box, a slot provided on the lower end face of the puffing box, a return hole provided on the rear end face of the base box, a lower return pipe fixedly installed at the rear end of the base box, the lower return pipe communicating with the base box through the return hole, an upper return pipe fixedly installed above the lower return pipe, and one end of the upper return pipe fixedly connected to the puffing box.

[0007] Preferably, a miscellaneous material box is provided inside the puffing box along the lower part of the puffing barrel, a dust filter plate is fixedly installed below the miscellaneous material box, and one end of the miscellaneous material box slides to one side end face of the puffing box.

[0008] Preferably, pads are symmetrically arranged on both sides below the miscellaneous material box, the pads are fixedly connected to the puffing box, and a limit baffle is provided on one side of the puffing box along one side of the miscellaneous material box. The upper end of the limit baffle is rotatably connected to the puffing box via a rotating shaft.

[0009] Preferably, a mesh ring plate is fixedly installed inside the puffing barrel, one end of the puffing barrel extends to the outside of the puffing box, a barrel cover is provided at one end of the puffing barrel, and a motor is fixedly installed on one side of the puffing box, with the output end of the motor fixedly connected to the puffing barrel.

[0010] Preferably, one side of the puffing box is rotatably connected to the bottom box via a hinge, and a fixing block is fixedly installed on the other side of the puffing box. A mounting plate is provided at the rear end of the fixing block, the lower end of the mounting plate is fixedly connected to the bottom box, a compression spring is fixedly installed at the rear end of the mounting plate, and a pull plate is fixedly installed at the rear end of the compression spring.

[0011] Preferably, the compression spring has a fixing post inside, the rear end of the fixing post is fixedly connected to the pull plate, and the front end of the fixing post slides through the fixing block.

[0012] Preferably, a sealing ring is fixedly installed on the outer side below the slot of the puffing box, and the sealing ring is disposed inside the flow hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) By setting up a lower return pipe and an upper return pipe, the heated air in the puffing box can be circulated back to the bottom box through the return hole, which reduces the step of drawing a large amount of cold air from the outside for heating, avoids the large amount of extra energy consumption required to reheat the external cold air from low temperature to high temperature, greatly improves thermal efficiency, reduces energy waste, and thus effectively reduces production costs.

[0015] (2) This utility model provides a miscellaneous material box inside the puffing box and a dust filter plate is fixedly installed below the miscellaneous material box, which facilitates the collection of debris and impurities generated during the popcorn making process. The dust filter plate can effectively filter these impurities, allowing the airflow to pass through the miscellaneous material box stably, thus increasing its practicality.

[0016] (3) The present invention is made by connecting the bottom box to the bottom box via a hinge on one side of the bottom of the puffing box, and by setting a fixing block, mounting plate, compression spring, pull plate and fixing column on the other side, so as to realize the opening and fixing of the puffing box, so that the puffing box can rotate at a certain angle relative to the bottom box, which makes it easier to tilt the puffing box, which is beneficial to the discharge of popcorn and increases its practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of an airflow puffing popcorn machine according to the present invention;

[0018] Figure 2 This is a rear view schematic diagram of an airflow puffing popcorn machine according to the present invention;

[0019] Figure 3 This is a cross-sectional view of an airflow puffing popcorn machine according to the present invention;

[0020] Figure 4 This is an enlarged schematic diagram of part A of this utility model;

[0021] Figure 5 This is an enlarged schematic diagram of part B of this utility model.

[0022] In the diagram: 1. Bottom box; 101. Return hole; 102. Flow hole; 2. Base; 3. Expansion box; 301. Slot; 4. Expansion barrel; 401. Mesh ring plate; 5. Barrel lid; 6. Motor; 7. Miscellaneous material box; 701. Dust filter plate; 8. Lower return pipe; 9. Upper return pipe; 10. Pad plate; 11. Fan; 12. Heating element; 13. Sealing ring; 14. Fixing block; 15. Mounting plate; 16. Compression spring; 17. Pull plate; 18. Fixing column; 19. Limiting baffle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Please see Figure 1-5This utility model provides an embodiment of an airflow puffing popcorn machine, comprising a base box 1, a base 2 fixedly installed below the base box 1, an puffing box 3 arranged above the base box 1, a puffing barrel 4 rotatably installed inside the puffing box 3, a fan 11 fixedly installed inside the base box 1 (the fan 11 is a high-temperature resistant fan), an electric heating tube 12 fixedly installed above the fan 11 inside the base box 1, a flow hole 102 provided on the upper end surface of the base box 1, and a slot provided on the lower end surface of the puffing box 3. 301. A reflux hole 101 is provided on the rear end face of the bottom box 1. A lower reflux pipe 8 is fixedly installed at the rear end of the bottom box 1. The lower reflux pipe 8 is connected to the bottom box 1 through the reflux hole 101. An upper reflux pipe 9 is fixedly installed above the lower reflux pipe 8. One end of the upper reflux pipe 9 is fixedly connected to the puffing box 3. A filter plate is provided at the connection between the upper reflux pipe 9 and the puffing box 3 to retain debris and impurities and prevent debris and impurities from flowing into the upper reflux pipe 9. The upper reflux pipe 9 is a heat-resistant long flexible tube.

[0025] The blower 11 is started to draw air from below and transport it upwards. The rising airflow is heated by the electric heating tube 12. The heated airflow flows into the puffing box 3 through the flow hole 102 and the slot 301 to puff the popcorn. Then, the air in the puffing box 3 can circulate back to the bottom box 1 through the upper return pipe 9, the lower return pipe 8 and the return hole 101. This achieves airflow circulation heating, avoids the large amount of extra energy required to reheat the external cold air from a low temperature to a high temperature, reduces energy waste, reduces production costs and increases practicality.

[0026] Please see Figure 3 and Figure 4 Inside the puffing box 3, a miscellaneous material box 7 is provided below the puffing barrel 4. A dust filter plate 701 is fixedly installed below the miscellaneous material box 7. One end of the miscellaneous material box 7 extends slidably to one side end face of the puffing box 3.

[0027] The inclusion box 7 facilitates the collection of debris and impurities generated during popcorn making, and the dust filter plate 701 effectively filters these impurities, allowing airflow to pass through the inclusion box 7 stably. At the same time, one end of the inclusion box 7 slides to one side of the puffing box 3, allowing the inclusion box 7 to be pulled out from the puffing box 3 for internal impurity cleaning, increasing its practicality.

[0028] Please see Figure 3 and Figure 4 A pad 10 is symmetrically arranged on both sides below the miscellaneous material box 7. The pad 10 is fixedly connected to the puffing box 3. A limit baffle 19 is provided on one side of the puffing box 3 along one side of the miscellaneous material box 7. The upper end of the limit baffle 19 is rotatably connected to the puffing box 3 through a rotating shaft.

[0029] The pad 10 provides stable support for the waste box 7, ensuring that the waste box 7 remains horizontal in the puffing box and guaranteeing the stability of the filtration process. The limiting baffle 19 limits the waste box 7 and prevents it from sliding out of the puffing box 3 on its own.

[0030] Please see Figure 3 A mesh ring plate 401 is fixedly installed inside the puffing barrel 4. One end of the puffing barrel 4 extends to the outside of the puffing box 3. A barrel cover 5 is provided at one end of the puffing barrel 4. A motor 6 is fixedly installed on one side of the puffing box 3. The output end of the motor 6 is fixedly connected to the puffing barrel 4.

[0031] The mesh ring plate 401 allows airflow into the puffing barrel 4, increasing the tumbling and stirring effect of the corn kernels within the puffing barrel 4. This enables the corn kernels to be heated and puffed more evenly. The drive of the motor 6 allows the puffing barrel 4 to rotate stably and evenly, ensuring the smooth progress of the puffing process.

[0032] Please see Figure 1 , Figure 2 and Figure 5 One side of the puffing box 3 is rotatably connected to the bottom box 1 via a hinge. A fixing block 14 is fixedly installed on the other side of the puffing box 3. An installation plate 15 is provided at the rear end of the fixing block 14. The lower end of the installation plate 15 is fixedly connected to the bottom box 1. A compression spring 16 is fixedly installed at the rear end of the installation plate 15. A pull plate 17 is fixedly installed at the rear end of the compression spring 16. A fixing post 18 is provided inside the compression spring 16. The rear end of the fixing post 18 is fixedly connected to the pull plate 17. The front end of the fixing post 18 slides through the fixing block 14.

[0033] The hinge connection allows the puffing box 3 to rotate at a certain angle relative to the bottom box 1, facilitating the tilting of the puffing bucket 4 and promoting popcorn dispensing. The fixing block 14, mounting plate 15, compression spring 16, pull plate 17, and fixing column 18 serve to fix the puffing box 3. When the puffing box 3 is in normal working condition, it ensures a firm and stable connection between the puffing box 3 and the bottom box 1. At the same time, simply pulling the pull plate 17 stretches the compression spring 16, allowing the fixing column 18 to disengage from the fixing block 14, which facilitates the rotation of the puffing box 3 and increases its practicality.

[0034] Please see Figure 4 A sealing ring 13 is fixedly installed on the outside of the slot 301 below the puffing box 3. The sealing ring 13 is located inside the flow hole 102.

[0035] During the airflow circulation heating process, the sealing ring 13 can effectively prevent gas from leaking from the gap between the puffing box 3 and the bottom box 1, ensuring the sealing of the airflow circulation path, so that the heated gas can all enter the puffing box 3 to puff the corn kernels, thereby improving the utilization rate of thermal energy.

[0036] Working principle: When in use, corn kernels are added to the puffing barrel 4, and the blower 11 is started to draw air from the bottom and transport it upward. The air is heated by the electric heating tube 12 to form a high-temperature airflow, which enters the puffing box 3 through the flow hole 102 and the slot 301. The high-temperature airflow acts on the corn kernels in the puffing barrel 4, so that they are heated and puffed evenly. Then, the airflow carrying heat returns to the bottom box 1 through the upper return pipe 9 and the lower return pipe 8 and the return hole 101, forming a closed loop. At the same time, the motor 6 drives the puffing barrel 4 to rotate. The internal mesh ring plate 401 facilitates the flow of air and ensures that the corn kernels are puffed evenly, thus realizing the airflow puffing of corn kernels and increasing practicality.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An airflow puffing popcorn machine, comprising a base box (1), characterized in that: A base (2) is fixedly installed below the bottom box (1). An extrusion box (3) is set above the bottom box (1). An extrusion barrel (4) is rotatably installed inside the extrusion box (3). A fan (11) is fixedly installed inside the bottom box (1). An electric heating tube (12) is fixedly installed above the fan (11) inside the bottom box (1). A flow hole (102) is provided on the upper end face of the bottom box (1). A slot hole (301) is provided on the lower end face of the extrusion box (3). A return hole (101) is provided on the rear end face of the bottom box (1). A lower return pipe (8) is fixedly installed at the rear end of the bottom box (1). The lower return pipe (8) is connected to the bottom box (1) through the return hole (101). An upper return pipe (9) is fixedly installed above the lower return pipe (8). One end of the upper return pipe (9) is fixedly connected to the extrusion box (3).

2. The airflow puffing popcorn machine according to claim 1, characterized in that: Inside the puffing box (3), a miscellaneous material box (7) is provided below the puffing barrel (4). A dust filter plate (701) is fixedly installed below the miscellaneous material box (7). One end of the miscellaneous material box (7) extends slidably to one side end face of the puffing box (3).

3. The airflow puffing popcorn machine according to claim 2, characterized in that: A pad (10) is symmetrically arranged on both sides below the miscellaneous material box (7). The pad (10) is fixedly connected to the puffing box (3). A limit baffle (19) is provided on one side of the puffing box (3) along one side of the miscellaneous material box (7). The upper end of the limit baffle (19) is rotatably connected to the puffing box (3) through a rotating shaft.

4. The airflow puffing popcorn machine according to claim 1, characterized in that: A mesh ring plate (401) is fixedly installed inside the puffing barrel (4). One end of the puffing barrel (4) extends to the outside of the puffing box (3). A barrel cover (5) is provided at one end of the puffing barrel (4). A motor (6) is fixedly installed on one side of the puffing box (3). The output end of the motor (6) is fixedly connected to the puffing barrel (4).

5. The airflow puffing popcorn machine according to claim 1, characterized in that: One side of the puffing box (3) is rotatably connected to the bottom box (1) via a hinge. A fixing block (14) is fixedly installed on the other side of the puffing box (3). An installation plate (15) is provided at the rear end of the fixing block (14). The lower end of the installation plate (15) is fixedly connected to the bottom box (1). A compression spring (16) is fixedly installed at the rear end of the installation plate (15). A pull plate (17) is fixedly installed at the rear end of the compression spring (16).

6. The airflow puffing popcorn machine according to claim 5, characterized in that: The compression spring (16) has a fixing post (18) inside. The rear end of the fixing post (18) is fixedly connected to the pull plate (17), and the front end of the fixing post (18) slides through the fixing block (14).

7. The airflow puffing popcorn machine according to claim 1, characterized in that: A sealing ring (13) is fixedly installed on the outside of the slot (301) below the puffing box (3), and the sealing ring (13) is disposed inside the flow hole (102).