Silkworm cocoon soaking device for processing drawing soap

By designing a hydraulic cylinder-driven silkworm cocoon soaking device, the problem of silkworm cocoons floating was solved, enabling the silkworm cocoons to be fully soaked and easily removed, thus improving soaking efficiency.

CN224236649UActive Publication Date: 2026-05-15TIANJIN HONGYA LUBRICATION POWDER MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN HONGYA LUBRICATION POWDER MFG
Filing Date
2025-04-10
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In existing silkworm cocoon soaking devices, the cocoons tend to float on the soaking liquid, resulting in insufficient soaking.

Method used

A silkworm cocoon soaking device was designed, comprising a soaking tank, a support, a hydraulic cylinder, and a stirring blade. The upper and lower shells are driven to reciprocate through the hydraulic cylinder, so that the silkworm cocoons are completely submerged in the liquid, and the stirring blade is used to stir the cocoons to prevent them from floating.

Benefits of technology

It ensures that the silkworm cocoons are fully soaked, preventing them from floating and improving soaking efficiency. The internal condition can be observed through the observation port and glass, making it convenient to remove the silkworm cocoons.

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Abstract

The utility model relates to the technical field of wiredrawing soap processing, in particular to a silkworm cocoon soaking device for wiredrawing soap processing, which comprises a soaking pool and a support, guide rails matched with the support are fixed on two sides of the soaking pool, a plurality of rollers are mounted at the bottom end of the support, a first hydraulic cylinder is fixed on one side of the soaking pool, and a second hydraulic cylinder is fixed on the other side of the soaking pool. A support is fixed to a piston rod of the first hydraulic cylinder, a second hydraulic cylinder is fixed to the top end of the support, an upper shell is fixed to the bottom end of a piston rod of the second hydraulic cylinder, a lower shell is arranged at the bottom end of the upper shell, the side, close to the first hydraulic cylinder, of the lower shell is connected with the upper shell through a hinge, a connecting block is fixed to the upper shell, and a clamping block is fixed to the lower shell. A plurality of through holes are formed in the lower shell, a cross rod is rotationally connected into the upper shell, a plurality of stirring blades are fixed to the cross rod, the two ends of the cross rod extend out of the upper shell and are fixedly provided with gears, and racks are arranged on one sides of the two gears; the silkworm cocoon soaking device facilitates full soaking of silkworm cocoons and facilitates discharging of the silkworm cocoons.
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Description

Technical Field

[0001] This utility model relates to the field of soap making technology, specifically to a silkworm cocoon soaking device for soap making. Background Technology

[0002] In the process of making silkworm cocoons, a silkworm cocoon soaking device is needed to soak the cocoons. A patent with authorization announcement number CN215713537U, entitled "A Soaking Device for Silkworm Cocoon Processing," includes a workbench, a soaking tank on the workbench, and a soaking frame inside the soaking tank. The bottom and side walls of the soaking frame have several through holes for alkaline water to flow through; the diameter of the through holes is smaller than the diameter of the silkworm cocoons. The top of the soaking frame extends out of the soaking tank, and connecting plates are symmetrically arranged at both ends. A motor is installed on the lower surface of the workbench, and screws driven by the motor and rotatably connected to the workbench are located directly below the connecting plates. Each screw is threadedly connected to a slider, which is fixedly connected to the lower surface of the connecting plates. This soaking device for silkworm cocoon processing solves the problem of manual removal of soaked cocoons in traditional soaking processes, which results in high labor intensity for workers. However, in actual use, the cocoons tend to float on the soaking liquid, which is not conducive to thorough soaking. Utility Model Content

[0003] To address the problems in the existing technology, this utility model provides a silkworm cocoon soaking device for processing silk soap.

[0004] The technical solution adopted by this utility model to solve its technical problem is a silkworm cocoon soaking device for processing silk soap, including a soaking tank and a support. Guide rails adapted to the support are fixed on both sides of the soaking tank. Multiple rollers are installed at the bottom of the support. A first hydraulic cylinder is fixed on one side of the soaking tank. A bracket is fixed on the piston rod of the first hydraulic cylinder, and the bracket is connected to the support. A second hydraulic cylinder is fixed to the top of the support. An upper housing is fixed to the bottom of the piston rod of the second hydraulic cylinder, and a lower housing is provided at the bottom of the upper housing. The lower housing is connected to the upper housing via a hinge on the side near the first hydraulic cylinder. A connecting block is fixed on the upper housing, and a locking block is fixed on the lower housing. A limiting bolt is provided on the side of the lower housing away from the first hydraulic cylinder. Both the connecting block and the locking block are provided with screw holes adapted to the limiting bolt. Multiple through holes are provided on the lower housing. A crossbar is rotatably connected inside the upper housing. Multiple stirring blades are fixed on the crossbar. Both ends of the crossbar extend to the outside of the upper housing and are fixed with gears. A rack is provided on one side of each gear. Both racks are fixed inside the soaking tank.

[0005] By adopting the above technical solution, loosening the limit bolt allows the lower shell to be rotated. The silkworm cocoons to be soaked are placed in the lower shell, which is then rotated back to its original position. Tightening the limit bolt causes the piston rod of the second hydraulic cylinder to move the upper shell downwards, and the lower shell moves downwards accordingly, allowing the silkworm cocoons to be submerged in the soaking solution and preventing them from floating on the surface. The piston rod of the second hydraulic cylinder drives the upper shell to move up and down reciprocally. With the cooperation of gears and racks, the crossbar rotates, and the stirring blades stir the silkworm cocoons, facilitating thorough soaking. After soaking, the piston rod of the second hydraulic cylinder moves the upper shell upwards, and the piston rod of the first hydraulic cylinder moves the support. The support, the second hydraulic cylinder, the upper shell, and the lower shell move to one side of the soaking pool. Loosening the limit bolt allows the lower shell to be opened, facilitating the discharge of the soaked silkworm cocoons.

[0006] Specifically, the upper housing is provided with an observation port, and the observation port is filled with glass.

[0007] By adopting the above technical solution, the inside of the upper shell can be easily observed through the observation port and glass.

[0008] Specifically, two vertical rods are fixed to the top of the upper housing, and the tops of both vertical rods pass through the support.

[0009] By adopting the above technical solution, the installation of vertical rods can improve the stability of the upper shell.

[0010] Specifically, a valve is fixed on one side of the soaking pool.

[0011] By adopting the above technical solution, the valve can be opened to facilitate the discharge of the soaking solution in the soaking tank.

[0012] Specifically, each of the four corners of the bottom of the soaking pool is fixed with a support leg, and each support leg is fixed with an anti-slip pad at its bottom.

[0013] By adopting the above technical solution, the stability of the soaking pool can be improved by setting up the support legs and anti-slip mats.

[0014] The beneficial effects of this utility model are:

[0015] (1) The silkworm cocoon soaking device for processing silk soap described in this utility model can be rotated by loosening the limiting bolt, placing the silkworm cocoons to be soaked in the lower shell, rotating the lower shell to reset, and tightening the limiting bolt. The piston rod of the second hydraulic cylinder drives the upper shell to move down, and the lower shell moves down accordingly, so that the silkworm cocoons are submerged in the soaking liquid and prevented from floating on the soaking liquid. The piston rod of the second hydraulic cylinder drives the upper shell to move up and down reciprocally. With the cooperation of gears and racks, the crossbar rotates and the stirring blades stir the silkworm cocoons, which is conducive to the full soaking of the silkworm cocoons.

[0016] (2) The silkworm cocoon soaking device for making silk soap described in this utility model allows for easy observation of the internal condition of the upper shell through the observation port and glass. After soaking, the piston rod of the second hydraulic cylinder drives the upper shell to move upward, and the piston rod of the first hydraulic cylinder drives the support to move. The support, the second hydraulic cylinder, the upper shell, and the lower shell move to one side of the soaking pool. The lower shell can be opened by loosening the limit bolt, making it easy to discharge the soaked silkworm cocoons. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the bracket and the first hydraulic cylinder of this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the upper and lower shells of this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the crossbar and stirring blade of this utility model.

[0022] In the diagram: 1. Soaking tank; 2. Valve; 3. Support leg; 4. Guide rail; 5. Bracket; 6. First hydraulic cylinder; 7. Support; 8. Second hydraulic cylinder; 9. Vertical rod; 10. Upper housing; 11. Glass; 12. Lower housing; 13. Locking block; 14. Connecting block; 15. Limiting bolt; 16. Horizontal bar; 17. Rack; 18. Gear; 19. Agitator blade. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] To prevent silkworm cocoons from floating on the soaking solution and to ensure they are fully soaked, as one embodiment of this invention, such as... Figures 1 to 4As shown, the present invention discloses a silkworm cocoon soaking device for processing silk soap, comprising a soaking tank 1 and a support 6. Guide rails 4 adapted to the support 6 are welded and fixed to both sides of the soaking tank 1. Multiple rollers (not shown) are installed at the bottom of the support 6, located within the guide rails 4. A first hydraulic cylinder 50 is bolted to one side of the soaking tank 1. A bracket 5 is bolted to the piston rod of the first hydraulic cylinder 50. The bracket 5 is welded to the support 6. A second hydraulic cylinder 7 is bolted to the top of the support 6. An upper housing 9 is bolted to the bottom of the piston rod of the second hydraulic cylinder 7. A lower housing 11 is provided at the bottom of the upper housing 9. The lower housing 11 is connected to the upper housing 9 via a hinge on the side near the first hydraulic cylinder 50. A connecting block 13 is welded and fixed on the upper housing 9, and a locking block 12 is welded and fixed on the lower housing 11. A limiting bolt 14 is provided on the side of the lower housing 11 away from the first hydraulic cylinder 50. Both the connecting block 13 and the locking block 12 are provided with screw holes that are compatible with the limiting bolt 14. The lower housing 11 is provided with multiple through holes. A crossbar 15 is rotatably connected inside the upper housing 9. Multiple stirring blades 18 are welded and fixed on the crossbar 15. Both ends of the crossbar 15 extend to the outside of the upper housing 9 and are fixed with gears 17. A rack 16 is provided on one side of each of the two gears 17. Both racks 16 are welded and fixed inside the soaking tank 1.

[0025] In use, loosening the limit bolt 14 allows the lower housing 11 to rotate. Place the cocoons to be soaked into the lower housing 11, rotate the lower housing 11 to reset, and tighten the limit bolt 14. The piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move downward, and the lower housing 11 moves downward accordingly, allowing the cocoons to be submerged in the soaking solution and preventing them from floating on the surface. The piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move up and down reciprocally. With the cooperation of the gear 17 and the rack 16, the crossbar 15 rotates, and the stirring blade 18 stirs the cocoons, which is conducive to the full soaking of the cocoons. After soaking, the piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move upward, and the water in the lower housing 11 leaks out through the through hole on the lower housing 11. The piston rod of the first hydraulic cylinder 50 drives the bracket 5 to move. The support 6, the second hydraulic cylinder 7, the upper housing 9, and the lower housing 11 move to one side of the soaking pool 1. Loosening the limit bolt 14 allows the lower housing 11 to be opened, making it easy to discharge the soaked cocoons.

[0026] To facilitate observation of the interior of the upper housing 9, for example, as shown... Figure 3 As shown, the upper housing 9 is provided with an observation port, and a glass 10 is provided inside the observation port. The glass 10 is connected to the upper housing 9 by an adhesive.

[0027] During use, the inside of the upper housing 9 can be easily observed through the observation port and glass 10.

[0028] To improve the stability of the upper housing 9, for example, such as Figure 1As shown, two vertical rods 8 are welded and fixed to the top of the upper shell 9, and the top of both vertical rods 8 passes through the support 6.

[0029] To facilitate the drainage of the soaking solution in soaking tank 1, for example, such as Figure 1 As shown, a valve 2 is welded and fixed to one side of the soaking pool 1.

[0030] To improve the stability of soaking tank 1, for example, such as Figure 1 As shown, support legs 3 are welded and fixed at the four corners of the bottom of the soaking pool 1, and each support leg 3 has an anti-slip pad fixed to its bottom with adhesive.

[0031] When this utility model is in use, the piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move upward to above the soaking pool 1. Loosen the limit bolt 14 and rotate the lower housing 11 by hand. Place the silkworm cocoons to be soaked in the lower housing 11 and rotate the lower housing 11 to reset. Tighten the limit bolt 14 and the piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move downward. The lower housing 11 moves downward accordingly, which can make the silkworm cocoons submerged in the soaking liquid and prevent the silkworm cocoons from floating on the soaking liquid.

[0032] The piston rod of the second hydraulic cylinder 7 drives the upper housing 9 to move up and down reciprocally. With the cooperation of gear 17 and rack 16, the crossbar 15 rotates and the stirring blade 18 stirs the silkworm cocoons, which is conducive to the full soaking of the silkworm cocoons.

[0033] The observation port and glass 10 allow for easy observation of the interior of the upper shell 9. After soaking, the piston rod of the second hydraulic cylinder 7 moves the upper shell 9 upward, and the water in the lower shell 11 leaks out through the through hole on the lower shell 11. The piston rod of the first hydraulic cylinder 50 moves the bracket 5, and the support 6, the second hydraulic cylinder 7, the upper shell 9, and the lower shell 11 move to one side of the soaking pool 1. Loosening the limit bolt 14 opens the lower shell 11, making it easy to discharge the soaked silkworm cocoons.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents. Contents not described in detail in this utility model are considered prior art known to those skilled in the art.

Claims

1. A silkworm cocoon soaking device for processing silk soap, characterized in that, The device includes a soaking pool (1) and a support (6). Guide rails (4) adapted to the support (6) are fixed on both sides of the soaking pool (1). Multiple rollers are installed at the bottom of the support (6). A first hydraulic cylinder (50) is fixed on one side of the soaking pool (1). A bracket (5) is fixed on the piston rod of the first hydraulic cylinder (50). The bracket (5) is connected to the support (6). A second hydraulic cylinder (7) is fixed to the top of the support (6). An upper housing (9) is fixed to the bottom of the piston rod of the second hydraulic cylinder (7). A lower housing (11) is provided at the bottom of the upper housing (9). The side of the lower housing (11) closest to the first hydraulic cylinder (50) is connected to the upper housing (9) via a hinge. A connecting block (13) is fixed on the upper shell (9), and a locking block (12) is fixed on the lower shell (11). A limiting bolt (14) is provided on the side of the lower shell (11) away from the first hydraulic cylinder (50). Both the connecting block (13) and the locking block (12) are provided with screw holes that are compatible with the limiting bolt (14). Multiple through holes are provided on the lower shell (11). A crossbar (15) is rotatably connected inside the upper shell (9). Multiple stirring blades (18) are fixed on the crossbar (15). Both ends of the crossbar (15) extend to the outside of the upper shell (9) and are fixed with gears (17). A rack (16) is provided on one side of each of the two gears (17). Both racks (16) are fixed inside the soaking tank (1).

2. The silkworm cocoon soaking device for processing silk soap according to claim 1, characterized in that, The upper housing (9) is provided with an observation port, and a glass (10) is provided inside the observation port.

3. The silkworm cocoon soaking device for processing silk soap according to claim 1, characterized in that, Two vertical rods (8) are fixed to the top of the upper shell (9), and the top of the two vertical rods (8) passes through the support (6).

4. The silkworm cocoon soaking device for processing silk soap according to claim 1, characterized in that, A valve (2) is fixed on one side of the soaking pool (1).

5. A silkworm cocoon soaking device for processing silk soap according to claim 1, characterized in that, Each of the four corners of the bottom of the soaking pool (1) is fixed with a support leg (3), and each support leg (3) is fixed with an anti-slip pad at the bottom.