Water inserting pipe point UV degumming automatic machine

Abstract

The utility model relates to the technical field of water inserting pipe point UV degumming, in particular to a water inserting pipe point UV degumming automatic machine. In order to solve the technical problem, the water inserting pipe point UV degumming automatic machine comprises a working table, a control module, a motor, a rotating disc, a placing seat, a vacuumizing assembly and a dispensing mechanism, the control module is arranged at the top of the working table, the motor is installed on the upper portion of the working table, an output shaft of the motor is connected with the rotating disc, and the placing seat is arranged on the rotating disc. A plurality of placing seats are installed on the edge of the rotating disc, vacuumizing assemblies are arranged on the placing seats, and a dispensing mechanism is arranged on the top of the workbench and used for dispensing glue on the water inserting pipe. The glue dispensing cylinder is started to push the connecting block glue dispenser to move downwards, UV glue in the glue storage barrel is conveyed to the glue dispenser through the conveying pipe and coats the joint of the water inserting pipe and a workpiece, so that the water inserting pipe is fixed to the workpiece, the control module coordinates the motor, the sensor, the cylinder and other components in the whole process, and automatic circulation is achieved.

Description

Technical Field

[0001] This utility model relates to the field of UV degumming technology for water pipe insertion points, and in particular to an automatic UV degumming machine for water pipe insertion points. Background Technology

[0002] The UV degumming automatic machine with water-insertion tube is a device used for automated degumming. Its main function is to achieve precise fixation and degumming between the workpiece and the water-insertion tube through ultraviolet (UV) curing technology and the assistance of water-insertion tubes. In traditional processes, degumming operations usually rely on manual operation, which is inefficient and easily affected by the operator's skill level, making it difficult to guarantee processing accuracy and consistency. With the development of industrial automation technology, the UV degumming automatic machine with water-insertion tube has been gradually introduced to improve production efficiency and processing quality.

[0003] The existing automatic UV degumming machine with water pipe requires the workpiece to be fixed, the water pipe to be installed, the glue to be applied, the curing process, and the liquid injection to be completed sequentially. However, due to the complex structure of the equipment and the lack of smooth connection between the workstations, manual assistance is still required in the workpiece loading and unloading, water pipe installation, and degumming liquid injection stages, resulting in low overall efficiency.

[0004] Therefore, a highly automated UV degumming machine for water pipe insertion points is needed. Utility Model Content

[0005] In order to overcome the shortcomings of existing technologies, such as complex equipment structure, insufficient connection between workstations, and the need for manual assistance in workpiece loading and unloading, water pipe installation, and degumming liquid injection, resulting in low overall efficiency, this utility model provides a highly automated UV degumming machine with water pipe insertion.

[0006] The technical solution of this utility model is: an automatic UV degumming machine for water pipes, comprising a worktable, a control module, a motor, a rotating disk, a placement seat, a vacuum assembly, a dispensing mechanism, and a liquid injection mechanism. The control module is installed on the top of the worktable, the motor is installed on the upper part of the worktable, the output shaft of the motor is connected to the rotating disk, multiple placement seats are installed on the edge of the rotating disk, the vacuum assembly is installed on the placement seat, the dispensing mechanism is installed on the top of the worktable for dispensing adhesive onto the water pipe, and the liquid injection mechanism is installed on the top of the worktable for injecting liquid into the water pipe after dispensing adhesive.

[0007] Preferably, the dispensing mechanism includes a first mounting base, a glue storage tank, a dispensing cylinder, a connecting block, a dispensing device, and a first detection sensor. The first mounting base is fixedly connected to the top of the worktable. The glue storage tank is placed on the front side of the first mounting base. The dispensing cylinder is installed on the lower front side of the first mounting base. The connecting block is installed on the telescopic rod of the dispensing cylinder. The dispensing device is installed on the top of the connecting block. The lower part of the glue storage tank is connected to the dispensing device through a material conveying pipe. The first detection sensor is installed on the rear side of the first mounting base.

[0008] Preferably, the injection mechanism includes a second mounting base, an electric slide rail, an electric slider, a striking valve, an injection cylinder, a second detection sensor, a guide cylinder, and a third detection sensor. The second mounting base is fixedly connected to the top of the worktable. An electric slide rail is mounted on the right side of the second mounting base. An electric slider is provided on the upper part of the electric slide rail. A striking valve is mounted on the electric slider. An injection cylinder is mounted on the electric slider. The second detection sensor is mounted on the left side of the second mounting base. A guide cylinder is mounted on the lower part of the second mounting base. The third detection sensor is mounted on the rear side of the second mounting base.

[0009] Preferably, it also includes fastening bolts, with multiple fastening bolts screwed on the front side of the first mounting base, which limit the movement of the glue storage tank.

[0010] As a preferred option, it also includes casters, with multiple casters installed at the bottom of the worktable.

[0011] As a preferred option, the workbench is equipped with two handles on the front and back sides.

[0012] Compared with the prior art, this utility model provides an automatic UV degumming machine for inserting water pipes, which has the following beneficial effects: 1. By starting the dispensing cylinder, the connecting block dispensing device is pushed down, and the UV glue in the glue storage tank is transported to the dispensing device through the conveying pipe and applied to the joint between the water pipe and the workpiece, thereby fixing the water pipe to the workpiece. The whole process is coordinated by the control module with the motor, sensor, cylinder and other components to realize automatic cycle.

[0013] 2. The workpiece is placed on the placement seat, and the vacuum assembly is activated. The workpiece is fixed by negative pressure adsorption, ensuring stability during the processing.

[0014] 3. The electric slide rail drives the electric slider to move downward, which in turn moves the impact valve and the liquid injection cylinder to the top of the workpiece. When the impact valve hits the second mounting seat, the valve opens, thereby controlling the flow of the degumming liquid inside the liquid injection cylinder. The liquid injection cylinder operates to inject the degumming liquid into the part of the workpiece that needs to be degummed. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2This is a three-dimensional structural diagram of the workbench, control module, motor, and other components of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the rotating disk, placement seat, and vacuum assembly of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the first mounting base, glue storage tank, and fastening bolts of this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the dispensing cylinder, connecting block, and dispensing device of this utility model.

[0020] Figure 6 This is a three-dimensional structural diagram of the second mounting base, electric slide rail, and electric slider of this utility model.

[0021] Figure 7 This is a three-dimensional structural diagram of the components of this utility model, including the impact valve, the liquid injection cylinder, and the guide cylinder.

[0022] The markings in the attached diagram are as follows: 1-Workbench, 2-Control Module, 3-Motor, 4-Rotating Disc, 5-Placement, 6-Vacuum Assembly, 7-First Mounting Base, 8-Glue Storage Tank, 9-Fasting Bolt, 10-Dispensing Cylinder, 11-Connecting Block, 12-Dispenser, 13-First Detection Sensor, 14-Second Mounting Base, 15-Electric Slide Rail, 16-Electric Slider, 17-Punch Valve, 18-Injection Cylinder, 19-Second Detection Sensor, 20-Guide Cylinder, 21-Third Detection Sensor, 22-Wheel Caster. Detailed Implementation

[0023] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.

[0024] Example 1: An automatic UV degumming machine for water pipe insertion, please refer to [link / reference]. Figures 1-7The system includes a workbench 1, a control module 2, a motor 3, a rotating disk 4, a placement seat 5, a vacuum assembly 6, a dispensing mechanism, and a liquid injection mechanism. The control module 2 is located on the top of the workbench 1. The motor 3 is mounted on the upper part of the workbench 1, and the output shaft of the motor 3 is connected to the rotating disk 4. Several placement seats 5 are mounted on the edge of the rotating disk 4, and the vacuum assembly 6 is mounted on each placement seat 5. The dispensing mechanism is located on the top of the workbench 1 and is used for dispensing adhesive onto water pipes. The dispensing mechanism includes a first mounting base 7, an adhesive storage tank 8, and a dispensing cylinder 1. 0. A connecting block 11, a dispensing device 12, and a first detection sensor 13 are connected to the top of the workbench 1. A first mounting base 7 is fixedly connected to the top of the first mounting base 7. A glue storage tank 8 is placed on the front side of the first mounting base 7. A dispensing cylinder 10 is installed on the lower front side of the first mounting base 7. The extension rod of the dispensing cylinder 10 is connected to the connecting block 11. The dispensing device 12 is installed on the top of the connecting block 11. The lower part of the glue storage tank 8 is connected to the dispensing device 12 through a feed pipe. The first detection sensor 13 is installed on the rear side of the first mounting base 7. A liquid injection mechanism is provided on the top of the workbench 1 for dispensing glue. The subsequent water injection mechanism includes a second mounting base 14, an electric slide rail 15, an electric slider 16, a striking valve 17, an injection cylinder 18, a second detection sensor 19, a guide cylinder 20, and a third detection sensor 21. The second mounting base 14 is fixedly connected to the top of the workbench 1. An electric slide rail 15 is mounted on the right side of the second mounting base 14. An electric slider 16 is mounted on the upper part of the electric slide rail 15. A striking valve 17 is mounted on the electric slider 16, and an injection cylinder 18 is mounted on the electric slider 16. The second mounting base 14... A second detection sensor 19 is installed on the left side, a guide cylinder 20 is installed at the lower part of the second mounting base 14, a third detection sensor 21 is installed at the rear of the second mounting base 14, and four fastening bolts 9 are screwed on the front of the first mounting base 7. The fastening bolts 9 limit the glue storage tank 8. Loosening the fastening bolts 9 releases the limit on the glue storage tank 8, making it easy to replace the glue storage tank 8. Four universal wheels 22 are installed at the bottom of the workbench 1, and two handles are provided on the front and rear sides of the workbench 1. The universal wheels 22 at the bottom and the handles on both sides facilitate the movement and position adjustment of the whole machine.

[0025] When the UV degumming automatic machine requires a water pipe, the workpiece is first placed on the placement seat 5. The vacuum assembly 6 is activated, using negative pressure to fix the workpiece and ensure stability during processing. Then, the water pipe is inserted into the workpiece's mounting slot. Next, the motor 3 is started, and its output shaft drives the rotating disk 4 to rotate intermittently, transporting the workpiece to the dispensing station. The first detection sensor 13 detects that the workpiece and water pipe have reached the dispensing station and sends a signal to the control module 2, activating the dispensing cylinder 10 to push the connecting block 11 and the dispensing device 12 downwards. UV adhesive from the storage tank 8 is transported to the dispensing device 12 through the feed pipe, coating the joint between the water pipe and the workpiece, thus fixing the water pipe to the workpiece. After dispensing, the dispensing cylinder 10 resets. Simultaneously, the dispensed workpiece is moved via the rotating disk 4 to the UV curing station, where an external UV lamp irradiates the dispensing area to cure the adhesive. The output shaft of the motor 3 continues to drive the rotating disk 4 to rotate intermittently, transporting the workpiece to the liquid injection station. The electric slide rail 15 drives... The electric slider 16 moves downward, driving the impact valve 17 and the injection cylinder 18 to the top of the workpiece. The second detection sensor 19 detects whether the needle of the impact valve 17 is in position. When the impact valve 17 hits the second mounting base 14, the valve opens, thereby controlling the flow of the degumming liquid inside the injection cylinder 18. The injection cylinder 18 operates, injecting the degumming liquid into the part of the workpiece that needs to be degummed. At the same time, the guide cylinder 20 limits the water pipe to ensure accurate injection angle. The third detection sensor 21 detects whether there is a water pipe on the workpiece. After the injection is completed, the electric slide rail 15 drives the electric slider 16 to move upward, driving the impact valve 17 and the injection cylinder 18 to move upward and reset. When the impact valve 17 no longer hits the second mounting base 14, the valve closes. After the degumming liquid reacts with the residual glue, the vacuum assembly 6 is turned off, the workpiece is removed, and the degumming process is completed. Finally, the workpiece enters the subsequent station to complete the degumming treatment. The whole process is coordinated by the control module 2 with the motor 3, sensors, cylinders and other components to achieve automated cycle.

[0026] Those skilled in the art should understand that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by means of equivalent substitution or equivalent transformation fall within the protection scope of the present invention.

Claims

1. An automatic UV degumming machine for inserting water pipes, characterized in that: It includes a workbench (1), a control module (2), a motor (3), a rotating disk (4), a placement seat (5), a vacuum assembly (6), a dispensing mechanism, and a liquid injection mechanism. The control module (2) is installed on the top of the workbench (1), the motor (3) is installed on the upper part of the workbench (1), the output shaft of the motor (3) is connected to the rotating disk (4), multiple placement seats (5) are installed on the edge of the rotating disk (4), the vacuum assembly (6) is installed on the placement seat (5), the dispensing mechanism is installed on the top of the workbench (1), the dispensing mechanism is used to dispense glue onto the water pipe, and the liquid injection mechanism is installed on the top of the workbench (1), the liquid injection mechanism is used to inject liquid into the water pipe after dispensing.

2. The automatic UV degumming machine for water pipe insertion according to claim 1, characterized in that: The dispensing mechanism includes a first mounting base (7), a glue storage tank (8), a dispensing cylinder (10), a connecting block (11), a dispensing device (12), and a first detection sensor (13). The first mounting base (7) is fixedly connected to the top of the workbench (1). The glue storage tank (8) is placed on the front side of the first mounting base (7). The dispensing cylinder (10) is installed on the lower front side of the first mounting base (7). The telescopic rod of the dispensing cylinder (10) is equipped with a connecting block (11). The dispensing device (12) is installed on the top of the connecting block (11). The lower part of the glue storage tank (8) is connected to the dispensing device (12) through a material conveying pipe. The first detection sensor (13) is installed on the rear side of the first mounting base (7).

3. The automatic UV degumming machine for water pipe insertion points according to claim 2, characterized in that: The liquid injection mechanism includes a second mounting base (14), an electric slide rail (15), an electric slider (16), a striker valve (17), an injection cylinder (18), a second detection sensor (19), a guide cylinder (20), and a third detection sensor (21). The second mounting base (14) is fixedly connected to the top of the workbench (1). An electric slide rail (15) is installed on the right side of the second mounting base (14). An electric slider (16) is provided on the upper part of the electric slide rail (15). A striker valve (17) is installed on the electric slider (16). An injection cylinder (18) is installed on the electric slider (16). A second detection sensor (19) is installed on the left side of the second mounting base (14). A guide cylinder (20) is installed on the lower part of the second mounting base (14). A third detection sensor (21) is installed on the rear side of the second mounting base (14).

4. The automatic UV degumming machine for water pipe insertion according to claim 3, characterized in that: It also includes fastening bolts (9), with multiple fastening bolts (9) screwed on the front side of the first mounting base (7), and the fastening bolts (9) limit the position of the glue storage tank (8).

5. An automatic UV degumming machine for water pipe insertion points according to claim 4, characterized in that: It also includes casters (22), and multiple casters (22) are installed at the bottom of the worktable (1).

6. An automatic UV degumming machine for water pipe insertion points according to claim 5, characterized in that: The workbench (1) has two handles on the front and back sides.

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