Insulation coating device for power supply main conductive loop
By combining brush cleaning and fan drying in the insulation coating device for the main conductive circuit of the power supply, the problem of the coating liquid not drying easily is solved, ensuring that the coating liquid does not drip and improving the insulation performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-05-15
AI Technical Summary
In existing insulation coating equipment, the coating liquid does not dry easily after coating, causing the coating liquid to drip from the wires and reducing the insulation effect.
An insulation coating device for the main conductive circuit of the power supply is adopted. A reciprocating electric cylinder drives the brush to clean the wires, and a fan is used to dry the coated wires.
It effectively removes the coating liquid from the wires, prevents the coating liquid from dripping, and improves the insulation coating effect.
Smart Images

Figure CN224237355U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating layer coating technology, specifically to an insulating coating device for the main conductive circuit of power supply. Background Technology
[0002] The power supply main conductive circuit insulation coating equipment is a device that integrates automation technology and insulation material coating technology. Its main function is to perform partial or overall insulation treatment on the main conductive circuit (such as overhead bare conductors) of the power supply system without power interruption. By coating a layer of self-curing insulating material, a protective film is formed to improve the insulation performance of the line, prevent safety hazards such as leakage and short circuits, and at the same time improve the reliability and safety of the line.
[0003] In a Chinese patent application (CN219965419U) titled "A Robot for Applying Electrical Insulation to Overhead High-Voltage Lines," an arc-shaped gear is slidably connected to an installation half-ring. Under the action of a driving component, the arc-shaped gear can be used to open and close the installation half-ring. The inner wall of the installation half-ring is provided with a first brush, and the inner wall of the arc-shaped gear is provided with a second brush. When the arc-shaped gear opens the installation half-ring, the bare overhead high-voltage conductor can enter and exit the installation half-ring through the gap between the arc-shaped gear and the installation half-ring. When the arc-shaped gear closes the installation half-ring, one end of the arc-shaped gear extends into the fixing hole. The first and second brushes cooperate to form a closed ring that surrounds the bare overhead high-voltage conductor. When the electrical insulation coating robot performs coating work, the first and second brushes can perform preliminary treatment on the uncoated bare overhead high-voltage conductor, brushing away the stains on the surface of the bare overhead high-voltage conductor to ensure the coating effect.
[0004] However, this device still has shortcomings. After the insulation coating robot applies the coating to the overhead high-voltage bare conductor, the coating on the conductor does not dry easily, causing the coating liquid to drip off the conductor, thereby reducing the insulation coating effect. In order to solve the above problems, the inventor proposed an insulation coating device for the main conductive circuit of power supply. Utility Model Content
[0005] To address the problem that the coating on the conductors does not dry easily after coating, causing the coating liquid to drip off the conductors, the purpose of this utility model is to provide an insulation coating device for the main conductive circuit of the power supply.
[0006] To solve the above technical problems, the present invention adopts the following technical solution: a power supply main conductive circuit insulation coating device, including a housing, a coating component fixedly connected to the side of the housing, a vertical plate fixedly connected to the side of the coating component, a U-shaped box symmetrically fixedly connected to the front end of the vertical plate and near the top, a fan fixedly connected to the center of the U-shaped box, and two fans symmetrically distributed, several air outlets symmetrically opened at opposite ends of the two U-shaped boxes, and the several air outlets are evenly spaced, an L-shaped plate fixedly connected to the side of the housing away from the coating component, a semi-ring plate fixedly connected to the side of the L-shaped plate away from the coating component and near the bottom center, a semi-ring gear rotatably connected to the side of the semi-ring plate, and a brush body provided on the side of the semi-ring gear.
[0007] Preferably, a gear is rotatably connected to the side end of the L-shaped plate and above the semi-ring plate, and the gear meshes with the semi-ring gear.
[0008] Preferably, a second gear is rotatably connected to the side end of the L-shaped plate near the coated part, and the side end of the second gear passes through the L-shaped plate and is fixedly connected to the first gear. A movable groove is provided on the side end of the L-shaped plate near the second gear.
[0009] Preferably, a rack is slidably connected to the side end of the L-shaped plate at the moving groove, and the rack meshes with a gear; a connecting plate is fixedly connected to the side end of the rack.
[0010] Preferably, a reciprocating electric cylinder is fixedly connected to the side end of the L-shaped plate near the rack, the output end of the reciprocating electric cylinder is fixedly connected to the connecting plate, and pulleys are symmetrically fixedly connected to the top of the housing near the center.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. In this utility model, by starting the reciprocating electric cylinder, and with the cooperation between gear two and gear one, as well as the rack, semi-ring plate, and brush body, the brush body is driven to complete the cleaning work of the wire.
[0013] 2. In this utility model, by setting two fans and cooperating with the air outlet, the coated wires are dried, thereby solving the problem that the coating on the wires is not easy to dry after the coating is applied, causing the coating liquid to drip from the wires. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a cross-sectional view of the U-shaped box of this utility model.
[0017] Figure 3 This is a schematic diagram of the L-shaped plate structure of this utility model.
[0018] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0019] In the diagram: 1. Housing; 11. Pulley; 12. Coated part; 2. Vertical plate; 21. U-shaped box; 22. Fan; 23. Air outlet; 3. L-shaped plate; 31. Gear 1; 32. Semi-ring plate; 33. Semi-ring gear; 34. Brush body; 35. Gear 2; 36. Moving groove; 37. Rack; 38. Reciprocating electric cylinder. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example: Figure 1-4As shown, this utility model provides a technical solution: an insulation coating device for the main conductive circuit of a power supply, including a housing 1, a coating component 12 fixedly connected to one side of the housing 1, a vertical plate 2 fixedly connected to one side of the coating component 12, and U-shaped boxes 21 symmetrically fixedly connected to the front end and near the top of the vertical plate 2. The two U-shaped boxes 21 are open on one side to facilitate placing wires between them. A fan 22 is fixedly connected to the center of the U-shaped box 21, and the two fans 22 are symmetrically distributed. The wind speed of the fans 22 and the speed of the device movement can be adjusted to achieve the effect of drying the coating liquid on the wires. Several... Several air outlets 23 are evenly distributed at intervals. An L-shaped plate 3 is fixedly connected to the side of the housing 1 away from the coating part 12. A semi-ring plate 32 is fixedly connected to the side of the L-shaped plate 3 away from the coating part 12 and near the bottom center. A semi-ring gear 33 is rotatably connected to the side end of the semi-ring plate 32. A brush body 34 is provided on the side end of the semi-ring gear 33. The brush body 34 can rotate with the semi-ring gear 33. The electrical components in this application are electrically connected to their compatible power supply through wires. A suitable controller should be selected according to the actual situation to meet the control requirements. The detailed connection method is a well-known technology in the field.
[0022] A gear 31 is rotatably connected to the side end of the L-shaped plate 3 and above the semi-ring plate 32, and the gear 31 meshes with the semi-ring gear 33.
[0023] By adopting the above technical solution, a gear 31 is set on the side end of the L-shaped plate 3 to facilitate the reciprocating rotation of the semi-ring gear 33.
[0024] The L-shaped plate 3 is rotatably connected to a gear 35 on one side near the coated part 12, and the side end of the gear 35 passes through the L-shaped plate 3 and is fixedly connected to the gear 31.
[0025] By adopting the above technical solution, gear 2 35 is set in order to cooperate with rack 37 so as to drive gear 1 31 to rotate.
[0026] A movable groove 36 is provided on the side end of the L-shaped plate 3 near the gear 2 35.
[0027] By adopting the above technical solution, a moving groove 36 is opened on the side end of the L-shaped plate 3 to facilitate the reciprocating movement of the rack 37.
[0028] A rack 37 is slidably connected to the side end of the L-shaped plate 3 at the moving groove 36, and the rack 37 meshes with the gear 35.
[0029] By adopting the above technical solution, the rack 37 is slidably set at the moving groove 36 in order to facilitate the reciprocating rotation of the second gear 35.
[0030] A connecting plate is fixedly connected to the side end of rack 37.
[0031] By adopting the above technical solution, a connecting plate is set on the side end of the rack 37 to facilitate the operation of the reciprocating electric cylinder 38.
[0032] A reciprocating electric cylinder 38 is fixedly connected to the side end of the L-shaped plate 3 near the rack 37, and the output end of the reciprocating electric cylinder 38 is fixedly connected to the connecting plate.
[0033] By adopting the above technical solution, starting the working reciprocating electric cylinder 38 can cause the fixedly connected connecting plate to drive the rack 37 to move back and forth.
[0034] A pulley 11 is symmetrically fixedly connected to the top of the housing 1 near the center.
[0035] By adopting the above technical solution, two pulleys 11 are set at the top of the housing 1 to facilitate the movement of the entire device.
[0036] Working principle: When using this device, it is first hung on the wire using two pulleys 11. During operation, the reciprocating electric cylinder 38 is started first, causing the fixed connecting plate to drive the rack 37 to move back and forth. After the rack 37 works under the action of the moving groove 36, the gear 2 35 can complete the reciprocating rotation effect. Then, with the cooperation of the fixed connecting gear 1 31, the semi-ring gear 33 meshing with it will reciprocate at the side end of the semi-ring plate 32, thereby driving the brush body 34 to complete the cleaning work of the wire. After the coating work of the coating part 12 is completed, the fan 22 located in the two U-shaped boxes 21 needs to be started at the same time. The air generated by the fan 22 will blow towards the wire from multiple air outlets 23, thereby completing the drying work of the coated wire and preventing the coating liquid on the wire from dripping down.
[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. An insulating coating device for the main conductive circuit of power supply, comprising a housing (1), characterized in that: A coating component (12) is fixedly connected to the side of the housing (1). A vertical plate (2) is fixedly connected to the side of the coating component (12). A U-shaped box (21) is symmetrically fixedly connected to the front end of the vertical plate (2) and near the top. A fan (22) is fixedly connected to the center of the U-shaped box (21), and the two fans (22) are symmetrically distributed. Several air outlets (23) are symmetrically opened at opposite ends of the two U-shaped boxes (21), and the several air outlets (23) are evenly spaced. An L-shaped plate (3) is fixedly connected to the side of the housing (1) away from the coating component (12). A semi-ring plate (32) is fixedly connected to the side of the L-shaped plate (3) away from the coating component (12) and near the bottom center. A semi-ring gear (33) is rotatably connected to the side of the semi-ring plate (32), and a brush body (34) is provided on the side of the semi-ring gear (33).
2. The power supply main conductive circuit insulation coating device as described in claim 1, characterized in that, The L-shaped plate (3) is rotatably connected to a gear (31) on its side and above the semi-ring plate (32), and the gear (31) meshes with the semi-ring gear (33).
3. The power supply main conductive circuit insulation coating device as described in claim 2, characterized in that, The L-shaped plate (3) is rotatably connected to a second gear (35) on one side near the coating part (12), and the side end of the second gear (35) passes through the L-shaped plate (3) and is fixedly connected to the first gear (31).
4. The insulation coating device for the main conductive circuit of power supply as described in claim 3, characterized in that, A movable groove (36) is provided on the side end of the L-shaped plate (3) near the gear two (35).
5. The power supply main conductive circuit insulation coating device as described in claim 4, characterized in that, The L-shaped plate (3) is slidably connected to a rack (37) at the side end and at the moving groove (36), and the rack (37) meshes with the second gear (35).
6. The power supply main conductive circuit insulation coating device as described in claim 5, characterized in that, A connecting plate is fixedly connected to the side end of the rack (37).
7. The power supply main conductive circuit insulation coating device as described in claim 6, characterized in that, A reciprocating electric cylinder (38) is fixedly connected to the side end of the L-shaped plate (3) near the rack (37), and the output end of the reciprocating electric cylinder (38) is fixedly connected to the connecting plate.
8. The insulation coating device for the main conductive circuit of power supply as described in claim 1, characterized in that, The top of the housing (1) is symmetrically fixed with pulleys (11) near the center.