Flushing water tank for heavy brush roller

By designing a flushing water tank for the heavy brush roller, utilizing the support structure of the sliding seat and friction drive roller, and combining the water flow distribution of the inlet pipe and three-way valve, stable detection and efficient cleaning of the heavy brush roller are achieved, solving the problems of inconsistent detection and safety hazards, and improving the functionality and efficiency of the equipment.

CN224237680UActive Publication Date: 2026-05-15GUANGDONG GUANGQING METAL ROLLING CO +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG GUANGQING METAL ROLLING CO
Filing Date
2025-04-29
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The existing technology lacks standardization in the spraying effect testing of heavy brush rollers, resulting in inconsistent testing and safety hazards. Furthermore, the roller core is prone to tumbling during the testing process, causing personal injury.

Method used

A heavy brush roller rinsing water tank was designed, which includes a sliding seat and a friction drive roller. The length of the brush roller is supported and adjusted by a sliding rod. It is equipped with a water inlet pipe and a rinsing pipe. A three-way valve is used to divert water flow for detection and cleaning. Combined with evenly distributed rinsing nozzles, it achieves all-round high-pressure rinsing.

Benefits of technology

This technology enables stable detection and cleaning of brush rollers, improves the standardization and safety of detection, shortens detection time, reduces safety risks, and enhances equipment functionality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224237680U_ABST
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Abstract

The utility model discloses a heavy brush roll flushing water tank which comprises a flushing water tank body, two brush roll sliding seats are arranged in the flushing water tank body in a sliding mode through sliding rods, the two brush roll sliding seats are adjusted according to different lengths of a heavy brush roll and support rolling for cleaning, and friction driving rolls are longitudinally and symmetrically arranged at the ends of the brush roll sliding seats. According to the flushing water tank, through the innovative design, the detection function and efficiency are remarkably improved. The three-way valve at one end of the water inlet pipe can reasonably distribute water flow, one part of water enters the heavy brush roller to detect the blocking condition of the water inlet hole, the other part of water is distributed to the flushing pipeline, meanwhile, high-pressure flushing is conducted on the blocked water outlet in the surface of the brush roller, multi-directional synchronous detection and cleaning are achieved, and the detection time is greatly shortened. And the flushing pipelines which are internally communicated with one another and connected with the three-way valves are matched with the uniformly distributed flushing nozzles, so that the surface of the brush roll can be subjected to high-pressure flushing in all directions and at multiple angles, blockages are efficiently removed, and the spraying effect of the brush roll is quickly recovered.
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Description

Technical Field

[0001] This utility model belongs to the field of heavy brush roller rinsing technology, specifically relating to a heavy brush roller rinsing water tank. Background Technology

[0002] In industrial production, the spraying effect of heavy-duty brush rollers is crucial to the normal operation and lifespan of the brush sleeve. Traditional methods for checking spray blockage inside heavy-duty brush rollers, such as randomly inserting a water pipe into the roller's inlet for a test blockage, are widely used in various production scenarios. Current technology also uses a simple external water pipe to detect roller core blockage. However, this existing technology lacks standardization; the operation location and method vary each time, making it impossible to guarantee consistency and accuracy. Furthermore, the brush roller core lacks a stable support structure, making it highly susceptible to tipping and injury during testing, threatening operator safety. Ultimately, it fails to effectively guarantee the spraying effect of the heavy-duty brush rollers. Utility Model Content

[0003] The purpose of this invention is to provide a heavy brush roller rinsing water tank to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a water tank for rinsing a heavy brush roller, comprising:

[0005] The rinsing water tank has two brush roller sliding seats that are adjusted according to the different lengths of the heavy brush rollers and support the rolling for cleaning via a sliding rod inside the rinsing water tank. The ends of the brush roller sliding seats are longitudinally symmetrically provided with friction drive rollers that allow the heavy brush rollers to roll and rinse different surfaces after being placed.

[0006] The upper ends of the two inner side walls of the rinsing water tank are provided with rinsing pipes for high-pressure rinsing of the water outlets blocked on the surface of the heavy brush roller. The upper part of one end of the rinsing water tank is provided with a water inlet pipe that is quickly connected to the heavy brush roller to allow water to enter its interior for water inlet hole blockage detection. The bottom end of the other side of the rinsing water tank is provided with a drain pipe that discharges and collects the wastewater generated during rinsing and has a drain valve.

[0007] Preferably, the upper end face of the brush roller sliding seat is equipped with a drive motor with a waterproof cover at the position corresponding to the friction drive roller, and the rotating shaft of the drive motor is connected to the friction drive roller through the drive motor. By setting the drive motor with the waterproof cover, the friction drive roller can be precisely controlled, ensuring that the heavy brush roller can roll at a stable speed and force.

[0008] Preferably, the slide rod is located on both sides of the bottom of the rinsing water tank, and the brush roller sliding seat slides on the slide rod. The two ends of the brush roller sliding seat are threaded through locking rods that adjust and lock the brush roller sliding seat on the slide rod, so that the brush roller sliding seat can slide flexibly and can easily adapt to rinsing with heavy brush rollers of different lengths.

[0009] Preferably, the water inlet pipe is equipped with a three-way valve at one end outside the rinsing water tank, and the three-way valve is connected to the rinsing pipes installed on both sides inside the rinsing water tank, so as to reasonably distribute the water. Part of the water enters the interior of the brush roller through the water inlet pipe to detect whether the water inlet hole is blocked; the other part of the water is diverted to the rinsing pipes installed on both sides inside the water tank through the three-way valve.

[0010] Preferably, the water inlet pipe is provided with a water inlet hose at one end inside the rinsing water tank, and both the upper end of the water inlet hose and the lower end of the water inlet pipe outside the rinsing water tank are provided with pipe disassembly and assembly joints. The water inlet hose has good flexibility and can adapt to changes in the position of the brush roller to a certain extent, reducing the risk of pipe damage caused by rigid connection.

[0011] Preferably, the flushing pipes on both sides of the flushing tank extend through and connect to each other to the outside, and are connected to a three-way valve. Each flushing pipe has flushing nozzles evenly distributed on its corresponding side to flush the outlets clogged on the surface of the brush roller, ensuring a uniform and stable water flow distribution to each nozzle. The evenly distributed flushing nozzles provide comprehensive, multi-angle high-pressure flushing of the outlets clogged on the brush roller surface, effectively removing blockages and restoring the brush roller's spraying effect.

[0012] Preferably, the outer sides of the rinsing water tank are hinged to provide a water tank cover that closes the rinsing water tank. A filter screen frame is attached inside the rinsing water tank and at the outlet of the drain pipe. This can effectively prevent water from splashing out of the water tank during rinsing, keep the working environment clean, avoid slippery ground caused by water splashing, and reduce safety hazards.

[0013] Compared with the prior art, the technical effects and advantages of this utility model are: the heavy brush roller rinses the water tank,

[0014] The water tank for rinsing the brush rollers is ingeniously designed. Hinged covers on both sides effectively prevent water splashing during rinsing, thus preventing slippery surfaces and potential accidents. The internal brush roller sliding seat and support structure allow for flexible adjustment and secure fixation of the brush roller according to its length, eliminating the possibility of accidental rollover during inspection and rinsing. This creates a safe and reliable working environment for operators and significantly reduces safety risks in industrial production.

[0015] This utility model's rinsing water tank, through innovative design, significantly improves detection functionality and efficiency. A three-way valve at one end of the inlet pipe rationally distributes water flow; part of the water enters the brush roller to detect blockages in the inlet holes, while the other part is diverted to the rinsing pipe, simultaneously providing high-pressure rinsing to clogged outlets on the brush roller surface. This achieves multi-directional simultaneous detection and cleaning, greatly shortening detection time. The internally interconnected rinsing pipes, connected to the three-way valve, along with evenly distributed rinsing nozzles, enable all-around, multi-angle high-pressure rinsing of the brush roller surface, efficiently removing blockages, quickly restoring the brush roller's spraying effect, and comprehensively improving the equipment's functionality and working efficiency.

[0016] This heavy-duty brush roller rinsing water tank effectively solves this problem. Sliding rods are installed on both sides of the bottom of the tank, allowing the brush roller sliding seat to slide flexibly on these rods. Locking rods at both ends can precisely adjust and lock the position according to the different lengths of the heavy-duty brush roller, ensuring the stability of the brush roller during inspection and rinsing, and meeting the inspection requirements of brush rollers of different specifications. Furthermore, the inlet hose and pipe disassembly connector at one end of the inlet pipe, with its excellent flexibility and convenient disassembly and assembly characteristics, can adapt to changes in the brush roller's position, reducing the risk of pipe damage. Attached Figure Description

[0017] Figure 1 This is a top view of the flushing water tank for the heavy brush roller of this utility model;

[0018] Figure 2 This is a front view of the flushing water tank for the heavy brush roller of this utility model;

[0019] Figure 3 This is a side view of the brush roller sliding seat of this utility model.

[0020] In the diagram: 1. Rinse water tank; 2. Slide bar; 3. Brush roller sliding seat; 4. Friction drive roller; 5. Rinse pipe; 6. Water inlet pipe; 7. Drain pipe; 8. Drive motor; 9. Locking rod; 10. Water inlet hose; 11. Pipe disassembly and assembly joint; 12. Three-way valve; 13. Rinse nozzle; 14. Water tank cover; 15. Filter screen frame. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 This utility model provides a technical solution: a water tank for rinsing a heavy brush roller, comprising:

[0023] The rinsing water tank 1 has sliding rods 2 fixedly installed on both sides of its bottom, providing sliding tracks for the brush roller sliding seats 3; rinsing pipes 5 are installed on the upper ends of the inner side walls; one end is connected to the upper part of the inlet pipe 6, and the other end is connected to the bottom of the drain pipe 7; the outer sides are connected to the water tank cover 14 by hinges. Inside the rinsing water tank 1, two brush roller sliding seats 3 are slidably installed by the sliding rods 2, which are adjusted according to the different lengths of the heavy brush rollers and support the rolling for cleaning. The sliding rods 2 and the brush roller sliding seats 3 cooperate to realize the flexible displacement of the brush roller sliding seats 3 according to the length of the heavy brush roller, enhancing the adaptability of the equipment to brush rollers of different specifications. The bottom of the brush roller sliding seat 3 is slidably connected to the sliding rods 2, and the two ends are threaded to the locking rods 9; a drive motor 8 with a waterproof cover is installed at the upper end corresponding to the position of the friction drive roller 4. The shaft of the drive motor 8 is connected to the friction drive roller 4 through the drive motor. The brush roller sliding seat 3 is longitudinally symmetrically provided with friction drive rollers 4, which allow the heavy brush roller to be placed and then rolled for different surfaces of rinsing. Driven by the precise control of the rotation speed and direction, the heavy brush roller is driven to roll steadily, ensuring that all parts of the brush roller surface can be rinsed evenly, providing power for the friction drive roller 4. Through precise control, the heavy brush roller can roll steadily and evenly, avoiding the instability and high-intensity labor of manual operation.

[0024] The upper ends of the two inner side walls of the rinsing water tank 1 are equipped with rinsing pipes 6 for high-pressure rinsing of the blocked water outlets on the surface of the brush roller. Water from an external water source is diverted to this pipe via a three-way valve 12, and then sprayed onto the surface of the brush roller from all directions and multiple angles through evenly distributed rinsing nozzles 13. This effectively removes debris blocking the water outlets and restores the spraying function of the brush roller. The pipes are installed on the upper ends of the two inner side walls of the rinsing water tank 1, are interconnected, and one end is connected to the three-way valve 12. The system is connected to the brush roller. Rinsing nozzles 13 are evenly arranged on one side of the brush roller. One end of the rinsing water tank 1 has an inlet pipe 6 that quickly connects to the brush roller, allowing water to enter and detect blockages in the inlet holes. The other end connects to the brush roller to introduce water flow to detect blockages in the brush roller's inlet holes. The other end, through a three-way valve 12, diverts some water to the rinsing pipe 5, enabling simultaneous internal brush roller detection and surface rinsing. A drain pipe 7, equipped with a drain valve, is installed at the bottom of the other side of the rinsing water tank 1 to collect and discharge wastewater generated during rinsing. One end of the drain pipe is inside the tank, and the other end leads to an external wastewater collection point. A drain valve is installed to control water discharge.

[0025] Each brush roller slide seat 3 is equipped with a drive motor 8 with a waterproof cover at the position corresponding to the friction drive roller 4 on the upper end. The shaft of the drive motor 8 is connected to the friction drive roller 4 through the drive motor. The motor is installed on the upper end of the brush roller slide seat 3 at the position corresponding to the friction drive roller 4. The motor is covered by a waterproof cover to prevent the rinsing water from splashing in and causing damage. The drive motor 8 is installed on the brush roller slide seat 3 that slides on one side inside the rinsing water tank 1.

[0026] The slide bar 2 is set on both sides of the bottom of the inside of the rinsing water tank 1, and the brush roller slide seat 3 slides on the slide bar 2. The two ends of the brush roller slide seat 3 are threaded through the locking rod 9, which adjusts and locks the brush roller slide seat 3 on the slide bar 2, and positions the brush roller slide seat 3 locked on the slide bar 2 when it slides to different positions.

[0027] The water inlet pipe 6 is located at one end outside the rinsing water tank 1 and is equipped with a three-way valve 12. The three-way valve 12 is connected to the rinsing pipes 6 installed on both sides inside the rinsing water tank 1. The water from the external water source is diverted, with one part sent into the inside of the heavy brush roller to check for blockage of the water inlet hole, and the other part diverted to the rinsing pipe 5 for rinsing the surface water outlet, thus optimizing the equipment workflow and improving the detection and cleaning efficiency.

[0028] The water inlet pipe 6 is located inside the rinsing water tank 1 and has a water inlet hose 10 at one end. Both the water inlet hose 10 and the water inlet pipe 6 located outside the rinsing water tank 1 are provided with pipe disconnecting connectors 11. The two ends are connected to the water inlet pipe 6 located inside the water tank and the connection point that may need to be adjusted due to changes in the position of the brush roller, respectively, through the pipe disconnecting connectors 11.

[0029] The flushing pipes 6 on both sides inside the flushing water tank 1 extend through and connect to the outside, and are connected to the three-way valve 12. On the corresponding side of the flushing pipe 6, there are flushing nozzles 13 evenly arranged to flush the water outlets that are blocked on the surface of the heavy brush roller. The high-pressure water flow in the flushing pipe 5 is sprayed onto the surface of the heavy brush roller in an all-round and multi-angle manner, which powerfully impacts the blockage and efficiently restores the spraying function of the brush roller.

[0030] The external sides of the rinsing water tank 1 are hinged with tank covers 14 that close to the tank. During rinsing, the covers prevent water from splashing out of the tank, keeping the working environment clean and reducing the safety hazards caused by slippery ground due to water splashing. They also prevent water from splashing onto other parts of the equipment and causing damage, thus extending the service life of the equipment. Inside the rinsing water tank 1, at the opening of the drain pipe 7, a filter screen frame 15 is attached to intercept impurities in the wastewater, preventing them from entering the drainage system and causing blockages. This protects the drainage pipes and related equipment, and also provides preliminary purification of the wastewater, which is beneficial for subsequent wastewater treatment, improves the water resource recycling rate, and meets environmental protection requirements.

[0031] Specifically, in use, the heavy-duty brush roller is placed on the brush roller sliding seat 3 inside the rinsing water tank 1. The sliding rods 2 are located on both sides of the bottom end inside the water tank. The brush roller sliding seat 3 can slide flexibly on the sliding rods 2 according to the length of the brush roller, and its position is locked by the locking rods 9 at both ends, thus accommodating brush rollers of different specifications. The drive motor 8 is installed on the upper end face of the brush roller sliding seat 3 corresponding to the friction drive roller 4, and the motor shaft is connected to the friction drive roller 4 through a transmission. Starting the drive motor 8 can drive the friction drive roller 4 to rotate, thereby making the heavy-duty brush roller roll stably and realizing the rinsing operation on different surfaces.

[0032] One end of the water inlet pipe 6 is quickly connected to the brush roller, and the other end is equipped with a three-way valve 12. Water from an external water source enters the brush roller directly through the water inlet pipe 6, part of which is used to check whether the water inlet holes are blocked. At the same time, the other part of the water is diverted to the flushing pipe 6 through the three-way valve 12. The flushing pipe 6 is distributed on the upper part of both sides of the flushing water tank 1 and is interconnected. The evenly distributed flushing nozzles 13 can spray high-pressure water from all directions and at multiple angles onto the surface of the brush roller, effectively flushing the blocked water outlets and quickly restoring the spraying effect.

[0033] Wastewater generated during rinsing is discharged through a drain pipe 7 extending from the bottom of the other side of the rinsing tank 1. A filter screen 15 fitted over the drain pipe 7 intercepts impurities in the wastewater, preventing blockage of the drainage system. Furthermore, the tank cover 14, hinged to the front and rear of the rinsing tank 1, can be closed during rinsing to effectively prevent water from splashing out of the tank, maintaining a clean working environment and avoiding safety hazards caused by water splashing. The inlet hose 10 and pipe disassembly connector 11 facilitate the connection and disassembly of the inlet pipe 6 to the brush roller and the tank. The flexibility of the inlet hose 10 also reduces the risk of pipe damage caused by rigid connections, ensuring the smooth operation of the entire rinsing process.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water tank for rinsing a heavy-duty brush roller, characterized in that, include: The rinsing water tank (1) has two brush roller sliding seats (3) that are adjusted according to the different lengths of the heavy brush rollers and support the rolling for cleaning via a slide rod (2). The brush roller sliding seats (3) are longitudinally symmetrically provided at their ends to allow the heavy brush rollers to roll and rinse different surfaces after being placed. The upper end of both sides of the inner side wall of the rinsing water tank (1) is provided with a rinsing pipe (5) for high-pressure rinsing of the water outlet holes blocked on the surface of the heavy brush roller. The upper part of one end of the rinsing water tank (1) is provided with an inlet pipe (6) that is quickly connected to the heavy brush roller so that water can enter into its interior for inlet hole blockage detection. The bottom end of the other side of the rinsing water tank (1) is provided with a drain pipe (7) that discharges and collects the sewage generated during rinsing and has a drain valve.

2. The flushing water tank for a heavy brush roller according to claim 1, characterized in that: The upper end of the brush roller sliding seat (3) is equipped with a drive motor (8) with a waterproof cover at the position corresponding to the friction drive roller (4), and the shaft of the drive motor (8) is connected to the friction drive roller (4) through transmission.

3. The flushing water tank for a heavy brush roller according to claim 1, characterized in that: The slide bar (2) is set on both sides of the bottom of the flushing water tank (1), and the brush roller slide seat (3) slides on the slide bar (2). The two ends of the brush roller slide seat (3) are threaded through with locking rods (9) that adjust and lock the brush roller slide seat (3) on the slide bar (2).

4. The flushing water tank for a heavy brush roller according to claim 1, characterized in that: The water inlet pipe (6) is equipped with a three-way valve (12) at one end outside the flushing water tank (1), and the three-way valve (12) is connected to the flushing pipes (5) installed on both sides inside the flushing water tank (1).

5. The flushing water tank for a heavy brush roller according to claim 1, characterized in that: The water inlet pipe (6) is provided with a water inlet hose (10) at one end inside the flushing water tank (1), and both the upper end of the water inlet hose (10) and the lower end of the water inlet pipe (6) outside the flushing water tank (1) are provided with pipe disassembly joints (11).

6. A flushing water tank for a heavy brush roller according to claim 4, characterized in that: The flushing pipes (5) on both sides inside the flushing water tank (1) extend through to the outside and are connected to each other and connected to the three-way valve (12). The flushing pipes (5) are uniformly provided with flushing nozzles (13) on the corresponding side to flush the water outlets that are blocked on the surface of the heavy brush roller.

7. The flushing water tank for a heavy brush roller according to claim 1, characterized in that: The flushing water tank (1) has a water tank cover plate (14) that is hinged to cover the flushing water tank (1) on both sides of the outside. A filter screen frame (15) is attached inside the flushing water tank (1) and at the opening of the drain pipe (7).