Photovoltaic module disassembling and recycling device
By designing the feeding and protection components of the photovoltaic module dismantling and recycling device, the problem of mismatched feeding speed in the existing technology has been solved, realizing uniform feeding and efficient dismantling of photovoltaic modules, and improving dismantling and recycling efficiency and material quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGTAI LEBO RENEWABLE RESOURCES CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-05-15
AI Technical Summary
Existing photovoltaic module dismantling and recycling equipment cannot feed materials evenly according to the actual dismantling efficiency, resulting in the feeding speed not being able to adapt to the dismantling and recycling speed, thus affecting work efficiency.
A photovoltaic module dismantling and recycling device was designed, including a feeding component and a protective component. The number of modules is detected by a laser sensor, and the feeding speed of the photovoltaic modules is controlled by a motor and a cylinder. The device is sealed and protected by a transfer roller and a protective chamber to avoid overlapping and dust spread.
This achieves a match between the photovoltaic module loading speed and the dismantling and recycling speed, improves work efficiency, prevents module overlap and dust spread, and protects the module surface and the quality of recycled materials.
Smart Images

Figure CN224237854U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic module recycling technology, specifically to a photovoltaic module dismantling and recycling device. Background Technology
[0002] Photovoltaic modules contain a variety of valuable materials, such as glass, aluminum, silicon, silver, and indium. By dismantling and recycling equipment, retired photovoltaic modules can be processed to recycle and reuse these materials, reducing the exploitation of primary resources, lowering production costs, and achieving sustainable resource utilization.
[0003] Chinese patent CN221017929U discloses a photovoltaic module recycling device for removing the frame of a photovoltaic panel. The device includes a guiding mechanism for conveying and aligning the photovoltaic panel; a dismantling mechanism including a lifting dismantling component, which comprises a lower base plate and a cylinder mounted on the lower base plate. A dismantling column is mounted on the telescopic rod of the cylinder. A fourth cylinder is vertically mounted on the top of the dismantling column, with its telescopic rod pointing downwards and a gap between the rod and the top of the dismantling column. The fourth cylinder presses the frame against the top of the dismantling column to counteract the overturning force generated when pushing the frame; and an output mechanism for conveying the photovoltaic panel after the frame has been removed. A first slide rail is provided between the guiding mechanism and the dismantling mechanism, and a second slide rail is provided between the dismantling mechanism and the output mechanism. Third and fourth slide rails are also provided on both sides of the dismantling mechanism. This invention uses the fourth cylinder to press down on the frame during removal, thereby counteracting the overturning force generated during pushing and preventing damage to the glass panel.
[0004] In existing photovoltaic module dismantling and recycling devices, the photovoltaic modules cannot be fed evenly according to the actual dismantling efficiency, resulting in the feeding speed not being able to adapt to the actual dismantling and recycling speed, thus affecting the working efficiency of the dismantling and recycling device. Utility Model Content
[0005] To overcome the above-mentioned defects, this utility model provides a photovoltaic module dismantling and recycling device, which solves the technical problem that in the use of related technologies / existing technologies, photovoltaic module dismantling and recycling devices cannot uniformly feed photovoltaic modules according to the actual dismantling efficiency, resulting in the feeding speed not being able to adapt to the actual dismantling and recycling speed, thus affecting the working efficiency of the dismantling and recycling device.
[0006] According to one aspect, at least one embodiment of the present invention provides a photovoltaic module dismantling and recycling device, comprising: a dismantling device body, a feeding component fixed to the top of the dismantling device body, and a protective component rotatably connected to the side of the dismantling device body away from the feeding component;
[0007] The feeding assembly includes a storage bin, a first extension block is fixed to the side of the storage bin, a first motor is fixed to the side of the first extension block, a bidirectional screw is fixed to the output end of the first motor, a sliding block is threaded onto the bidirectional screw, and a support platform is fixed to the inner side of the sliding block.
[0008] For example, in a photovoltaic module dismantling and recycling device provided in at least one embodiment of the present invention, the device further includes: a sliding groove is provided on the side of the storage box near the bidirectional screw, an directional groove is provided on the side of the storage box away from the sliding groove, the support platform is slidably connected in the directional groove, and extension grooves are provided at both ends of the storage box.
[0009] For example, in a photovoltaic module dismantling and recycling device provided in at least one embodiment of the present invention, the device further includes: a clamping groove is provided on the inner wall of the storage box, a first cylinder is fixed in the clamping groove, a clamping plate is fixed on the side of the first cylinder, and the bottom side of the clamping plate is set as an inclined surface.
[0010] For example, in at least one embodiment of the present invention, a photovoltaic module dismantling and recycling device is provided, which further includes a laser sensor fixed in the middle of the inner wall of the storage box.
[0011] For example, in a photovoltaic module dismantling and recycling device provided in at least one embodiment of the present invention, a second extension block is fixed to the side of the dismantling device body, a second cylinder is fixed to the inner wall of the second extension block, a push plate is fixed to the other end of the second cylinder, a pressure plate is fixed to the top of the side of the dismantling device body away from the push plate, and a transmission roller is provided between the push plate and the pressure plate.
[0012] For example, in a photovoltaic module dismantling and recycling device provided in at least one embodiment of the present invention, the protective component includes a second motor, a rotating shaft fixed at the output end of the second motor, a collar sleeved on the rotating shaft, and a protective chamber fixed at one end of the collar.
[0013] For example, in a photovoltaic module dismantling and recycling device provided in at least one embodiment of the present invention, the device further includes: a suction fan installed on the side of the protective chamber, a conveying pipe sealed to the other end of the suction fan, an integration chamber sealed to the other end of the conveying pipe, and a suction pump fixed to the outside of the integration chamber.
[0014] For example, in at least one embodiment of the present invention, a photovoltaic module dismantling and recycling device is provided, which further includes: arc-shaped grooves on both sides of the dismantling device body.
[0015] The beneficial effects of the embodiments of this utility model are as follows:
[0016] In this invention, by setting up a feeding component, the feeding speed of the photovoltaic modules can be controlled according to the actual dismantling and recycling speed. This allows the feeding speed to match the dismantling and recycling speed while improving the working efficiency of the dismantling and recycling device. It also prevents the photovoltaic modules from overlapping when the feeding speed and dismantling and recycling speed are mismatched. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0018] Figure 1 This is a schematic diagram of the external structure of the disassembly device body in one embodiment of the present invention;
[0019] Figure 2 for Figure 1 A side cross-sectional view of the feeding assembly in the embodiment;
[0020] Figure 3 for Figure 2 Enlarged side sectional view of the structure at point A in the middle;
[0021] Figure 4 for Figure 1 A schematic diagram of the auxiliary structure of the feeding component in the embodiment;
[0022] Figure 5 for Figure 1 The embodiment shows a cross-sectional view of the external structure of the protective component.
[0023] In the diagram: 1. Disassembly device body; 2. Feeding assembly; 21. Storage box; 22. First extension block; 23. First motor; 24. Bidirectional screw; 25. Sliding block; 26. Support platform; 27. Orientation groove; 28. Sliding groove; 29. Extension groove; 210. Laser sensor; 211. Clamping groove; 212. First cylinder; 213. Clamping plate; 214. Second extension block; 215. Second cylinder; 216. Push plate; 217. Pressure plate; 3. Protective assembly; 31. Second motor; 32. Rotating shaft; 33. Collar; 34. Protective chamber; 35. Suction fan; 36. Conveying pipe; 37. Integration chamber; 38. Suction pump; 39. Arc groove. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0025] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0026] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0028] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] like Figures 1-4As shown, it illustrates a photovoltaic module dismantling and recycling device according to an embodiment of the present invention, including a dismantling device body 1, a feeding component 2 fixed on the top of the dismantling device body 1, and a protective component 3 rotatably connected to the side of the dismantling device body 1 away from the feeding component 2.
[0031] The feeding assembly 2 includes a storage box 21, a first extension block 22 fixed to the side of the storage box 21, a first motor 23 fixed to the side of the first extension block 22, a bidirectional screw 24 fixed to the output end of the first motor 23, a sliding block 25 threadedly connected to the bidirectional screw 24, and a support platform 26 fixed to the inner side of the sliding block 25.
[0032] In some examples, the storage bin 21 has a sliding groove 28 on the side near the bidirectional screw 24, and an orientation groove 27 on the side away from the sliding groove 28. The support platform 26 is slidably connected in the orientation groove 27. Both ends of the storage bin 21 have extension grooves 29. The connecting rod between the sliding block 25 and the support platform 26 slides in the sliding groove 28. The sliding block 25 is fixed to the side of the support platform 26 near another set of support platforms 26. The extension groove 29 allows the support platform 26 to move outward through the extension groove 29 when the photovoltaic module is being loaded, thereby causing the photovoltaic module to fall onto the dismantling device body 1.
[0033] In some examples, the inner wall of the storage box 21 is provided with a clamping groove 211, in which a first cylinder 212 is fixed. A clamping plate 213 is fixed to the side of the first cylinder 212. The bottom side of the clamping plate 213 is set as an inclined surface. The clamping plate 213 is used to clamp and lift the photovoltaic module. The clamping plate 213 is located directly above the support platform 26. The distance between the clamping plate 213 and the support platform 26 is the thickness of a single photovoltaic module. The inclined surface of the bottom side of the clamping plate 213 makes it easier to insert two photovoltaic modules, thereby reducing damage to the surface of the photovoltaic module.
[0034] In some examples, a laser sensor 210 is fixed in the middle of the inner wall of the storage bin 21. The laser sensor 210 is a BR100-DDT-P type sensor, which is used to detect the number of photovoltaic modules in the storage bin 21. When the thickness of the photovoltaic module is lower than that of the laser sensor 210, the laser sensor 210 will trigger an alarm through the PLC, thereby reminding the staff to add reserve materials.
[0035] In some examples, a second extension block 214 is fixed to the side of the disassembly device body 1, a second cylinder 215 is fixed to the inner wall of the second extension block 214, a push plate 216 is fixed to the other end of the second cylinder 215, a pressure plate 217 is fixed to the top of the side of the disassembly device body 1 away from the push plate 216, a transmission roller is provided between the push plate 216 and the pressure plate 217, the pressure sensor in the pressure plate 217 is a STZ1-D30 type sensor, another set of pressure plates 217 is provided directly below the storage box 21, which is used to control the second cylinder 215 to drive the push plate 216 to feed materials, and the pressure plate 217 is used to control the first cylinder 212 to clamp the photovoltaic module and control the protective component 3.
[0036] For example, such as Figure 2 As shown, multiple sets of photovoltaic modules with disassembly are first placed in the storage bin 21. Then, the machine is controlled by a PLC. When no photovoltaic module is detected on the surface of the pressure plate 217, the PLC controls the first cylinder 212 to push the clamping plate 213 outward. This causes the inclined surface of the clamping plate 213 to insert between the bottom photovoltaic module and the second-to-last set of photovoltaic modules. This causes the other photovoltaic modules to be clamped and lifted by the clamping plate 213, leaving a single photovoltaic module on the upper surface of the support platform 26. Then, the PLC controls the first motor 23 to drive the bidirectional screw 24 to rotate, thereby causing the bidirectional screw 24 to rotate. The sliding block 25 drives the support platform 26 to move to both sides of the storage box 21, so that the support platform 26 moves to the outside of the storage box 21 through the extension groove 29, causing the photovoltaic module to fall down to the top of the dismantling device body 1. Then, when the pressure plate 217 directly below the storage box 21 detects the photovoltaic module, the second cylinder 215 is controlled by the PLC to drive the push plate 216 to push the photovoltaic module into the transmission roller, and then the transmission roller is transported to the pressure plate 217 on the other side. First, the protective component 3 is controlled by the PLC to perform sealing protection treatment on the pressure plate 217, and then the dismantling and recycling device is controlled by the PLC to dismantle the photovoltaic module.
[0037] like Figures 4-5 As shown, it illustrates a photovoltaic module dismantling and recycling device in another embodiment of the present invention, including a protective component 3 including a second motor 31. The output end of the second motor 31 is fixed with a rotating shaft 32, and a collar 33 is sleeved on the rotating shaft 32. One end of the collar 33 is fixed with a protective chamber 34. The protective chamber 34 is used to seal and protect the photovoltaic module during dismantling, thereby preventing dust, impurities and other substances from spreading to the external environment during the dismantling process.
[0038] In some examples, a suction fan 35 is installed on the side of the protective chamber 34, and a conveying pipe 36 is sealed to the other end of the suction fan 35. The other end of the conveying pipe 36 is sealed to the integration chamber 37. A suction pump 38 is fixed to the outside of the integration chamber 37. The suction pump 38 creates a negative pressure inside the integration chamber 37, so that dust, impurities and other substances in the protective chamber 34 can be sucked out by the suction fan 35, so as to avoid dust and other substances remaining on the surface of the pressure plate 217, which would affect the subsequent disassembly of the photovoltaic modules.
[0039] In some examples, arc-shaped grooves 39 are provided on both sides of the disassembly device body 1. The arc-shaped grooves 39 are used to prevent the integration chamber 37 from colliding with the side of the disassembly device body 1 when the protective chamber 34 is flipped, thereby preventing damage to the integration chamber 37.
[0040] For example, such as Figure 5 As shown, when the photovoltaic module is transferred to the upper surface of the pressure plate 217 through the feeding component 2, the pressure plate 217 is controlled by the PLC to drive the rotating shaft 32 to rotate, causing the protective chamber 34 on the side of the collar 33 on the rotating shaft 32 to rotate 180°, thereby sealing and protecting the photovoltaic module. Then, when the dismantling and recycling device dismantles the photovoltaic module, the suction pump 38 on the side of the protective chamber 34 is controlled by the PLC to create a negative pressure inside the integration chamber 37, and the suction fan 35 sucks out the dust and other substances generated during the dismantling process inside the protective chamber 34 under negative pressure, so that the dust and other substances enter the integration chamber 37 for storage through the conveying pipe 36, thereby preventing the dust and other substances generated inside the protective chamber 34 from spreading to the outside, and also preventing impurities from mixing into the recycled materials and affecting the quality of the recycled materials.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A photovoltaic module dismantling and recycling device, characterized in that, include: The disassembly device body (1) has a feeding component (2) fixed on the top of the disassembly device body (1) and a protective component (3) rotatably connected to the side of the disassembly device body (1) away from the feeding component (2). The feeding assembly (2) includes a storage box (21), a first extension block (22) is fixed on the side of the storage box (21), a first motor (23) is fixed on the side of the first extension block (22), a bidirectional screw (24) is fixed at the output end of the first motor (23), a sliding block (25) is threaded on the bidirectional screw (24), and a support platform (26) is fixed on the inner side of the sliding block (25).
2. The photovoltaic module dismantling and recycling device according to claim 1, characterized in that, The storage box (21) has a sliding groove (28) on the side near the bidirectional screw (24), and an orientation groove (27) on the side away from the sliding groove (28). The support platform (26) is slidably connected in the orientation groove (27), and extension grooves (29) are provided at both ends of the storage box (21).
3. The photovoltaic module dismantling and recycling device according to claim 1, characterized in that, The storage box (21) has a clamping groove (211) on its inner wall. A first cylinder (212) is fixed in the clamping groove (211). A clamping plate (213) is fixed on the side of the first cylinder (212). The bottom side of the clamping plate (213) is set as an inclined surface.
4. The photovoltaic module dismantling and recycling device according to claim 1, characterized in that, A laser sensor (210) is fixed in the middle of the inner wall of the storage box (21).
5. A photovoltaic module dismantling and recycling device according to claim 1, characterized in that, The disassembly device body (1) has a second extension block (214) fixed on its side, a second cylinder (215) fixed on the inner wall of the second extension block (214), a push plate (216) fixed at the other end of the second cylinder (215), a pressure plate (217) fixed on the top of the side of the disassembly device body (1) away from the push plate (216), and a transmission roller is provided between the push plate (216) and the pressure plate (217).
6. A photovoltaic module dismantling and recycling device according to claim 1, characterized in that, The protective component (3) includes a second motor (31), the output end of which is fixed with a rotating shaft (32), a collar (33) is sleeved on the rotating shaft (32), and a protective chamber (34) is fixed at one end of the collar (33).
7. A photovoltaic module dismantling and recycling device according to claim 6, characterized in that, The protective chamber (34) is equipped with a suction fan (35) on its side. The other end of the suction fan (35) is sealed to a conveying pipe (36). The other end of the conveying pipe (36) is sealed to an integrated chamber (37). A suction pump (38) is fixed on the outside of the integrated chamber (37).
8. A photovoltaic module dismantling and recycling device according to claim 1, characterized in that, Both sides of the disassembly device body (1) are provided with arc-shaped grooves (39).