Unwinding equipment for copper rod wiredrawing

Abstract

The utility model relates to unwinding equipment, and provides the unwinding equipment for copper rod wiredrawing, which comprises a bottom plate, a supporting seat, an unwinding turntable, a telescopic piece and the like, a supporting seat is fixedly arranged on the left side of the upper portion of a bottom plate, an unwinding rotary table is rotatably arranged on the upper portion of the supporting seat, a motor is arranged on the lower portion of the unwinding rotary table and drives the unwinding rotary table to rotate on the supporting seat, and a telescopic piece is concentrically and vertically arranged on the unwinding rotary table and is composed of a lifting rod and a plurality of tensioning plates arranged in a circumferential mode. The tensioning plates are in sliding connection with the unwinding rotary table. The unwinding device is divided into two independent areas, namely the copper rod unwinding area and the copper rod transferring area, the interval area is arranged between the copper rod unwinding area and the copper rod transferring area and serves as a buffering area, the copper rod is prevented from being broken or deformed due to sudden tension or tension change by adjusting the unwinding and transferring speed in the two independent areas, and the copper rod unwinding and transferring efficiency is improved. And the stability and the high efficiency of the whole process are ensured, so that the stability and the reliability of unwinding and transferring the copper rod are improved.

Description

Technical Field

[0001] This utility model relates to an unwinding device, and more particularly to an unwinding device for drawing copper rod wire. Background Technology

[0002] During the copper rod drawing process, the unwinding equipment is used to smoothly unfold the coiled copper rod and feed it into subsequent processing steps. To ensure the continuity and stability of the copper rod during the drawing process, the unwinding equipment needs to have precise tension control, stable unwinding speed, and good guiding function. Existing unwinding equipment typically uses a combination of mechanical transmission and electronic control systems to meet the processing requirements of copper rods of different specifications.

[0003] When using existing copper rod unwinding equipment, operators install the copper rod coil onto the unwinding machine's bracket and guide one end of the copper rod into the drawing equipment. Next, they start the unwinding machine's motor and adjust the unwinding speed via a frequency converter to ensure it matches the speed of subsequent drawing processes. Then, they adjust the tension during the unwinding process using a tension controller to prevent the copper rod from becoming loose or too tight. Finally, throughout the entire unwinding process, operators must closely monitor the equipment's operating status and promptly handle any abnormalities to ensure continuous production. Although existing copper rod unwinding equipment meets production needs to a certain extent, it still has some shortcomings. Its traditional mechanical transmission unwinding accuracy is not high. As the diameter of the copper rod coil gradually decreases, it is difficult to maintain consistent unwinding speed and tension. When connecting to subsequent equipment, tension control relies on manual adjustment. Improper tension control can easily cause problems such as copper rod breakage or deformation, affecting the quality and production efficiency of subsequent processed products. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an unwinding device for drawing copper rods.

[0005] Technical Solution: A copper rod wire drawing unwinding device includes a base plate, a support seat, an unwinding turntable, a telescopic component, an arc-shaped wire guide frame, a wire roller, a worktable, a mounting base, a pressure roller, and a wire conveying roller. A support seat is fixedly mounted on the upper left side of the base plate. The unwinding turntable is rotatably mounted on the upper part of the support seat. A motor is mounted below the unwinding turntable, driving it to rotate on the support seat. A telescopic component is concentrically and vertically mounted on the unwinding turntable, consisting of a lifting rod and several circumferentially arranged tension plates. The tension plates are slidably connected to the unwinding turntable. The lifting rod is connected to the tension plates via a connecting rod. One end of the lifting rod of the telescopic component is connected to... There is a power component that drives the lifting rod to rise and fall, thereby enabling the telescopic component to expand and contract on the unwinding turntable. An arc-shaped wire guide frame is provided on the front left side of the support base. Several wire guide rollers are arranged along the arc inside the arc-shaped wire guide frame. A worktable is provided on the right side of the base plate. Two mounting seats are installed at intervals on the top of the worktable. The upper part of each mounting seat is connected to a pressure roller through an elastic element. The pressure roller is slidably connected to the mounting seat. A wire transmission roller is rotatably provided in the lower part of each mounting seat. One end of the wire transmission roller is connected to a drive motor. There is a gap between the wire transmission roller and the pressure roller in the same mounting seat, and tension sensors are provided in both the wire transmission roller and the pressure roller.

[0006] Optionally, it also includes a fixed base, a protective cover, rollers, hydraulic cylinders, sliding seats, and straightening wheels. The top of the worktable is provided with two mounting seats, which are staggered with the two fixed bases on the same horizontal line. A protective cover is provided between the front and rear sides of the fixed base. A wire transmission groove is opened in the fixed base. Multiple rollers are arranged at intervals in the lower part of the fixed base. Multiple sliding seats are slidably provided in the upper part of the fixed base. Straightening wheels are rotatably provided in each sliding seat. Multiple hydraulic cylinders are vertically installed on the top of the fixed base. The hydraulic rods of the hydraulic cylinders are connected to the top of a sliding seat of the same fixed base. The hydraulic cylinders drive the sliding seats to move up and down in the fixed base, thereby driving the straightening wheels to move up and down.

[0007] Optionally, it also includes a limiting roller, with at least one limiting roller rotatably provided on the front side of the arc-shaped lead frame, and the limiting roller is arranged in the same direction as the lead roller.

[0008] Optionally, it also includes a guide seat, a cylinder, a connecting frame, and a pressing rod. A guide seat is installed on the right side of the support base, and a connecting frame is slidably provided inside the guide seat. A pressing rod is rotatably provided on the left side of the connecting frame. A cylinder is provided on the right side of the guide seat. The movable rod of the cylinder is connected to one side of the connecting frame. The cylinder drives the connecting frame to move laterally left and right on the guide seat, thereby driving the pressing rod to move laterally left and right.

[0009] Optionally, it also includes auxiliary rollers, with auxiliary rollers installed on the left and right sides and the left side of the rear part of the support.

[0010] The present invention has the following advantages: 1. The present invention divides the unwinding device into two independent areas, namely the copper rod unwinding area and the transfer area, and sets an interval area between the two as a buffer zone. By adjusting the unwinding and transfer speed in the two independent areas, the copper rod is prevented from breaking or deforming due to sudden changes in tension or strain, ensuring the smoothness and efficiency of the whole process, thereby improving the stability and reliability of copper rod unwinding and transfer, and enhancing the flexibility and adaptability of the system.

[0011] 2. This utility model uses a straightening component on the worktable to precisely straighten the transmitted copper rod, ensuring its straightness and surface quality. This straightening component can adjust the shape of the copper rod in real time during transmission, eliminating bending and twisting, thereby improving the accuracy and yield of subsequent processing.

[0012] 3. This utility model uses a movable pressing rod to press the unwinding master roll, ensuring that the master roll remains stable during the unwinding process and preventing the master roll from becoming loose or shifting. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the unwinding mechanism of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the transmission mechanism and straightening component of this utility model.

[0016] Figure 4 This is a cross-sectional view of the straightening component of this utility model.

[0017] Figure 5 This is a plan view of the present invention.

[0018] Explanation of reference numerals in the attached drawings: 1_base plate, 2_support seat, 3_unwinding turntable, 4_telescopic component, 5_arc-shaped lead frame, 51_lead roller, 6_worktable, 61_protective cover, 7_mounting seat, 71_pressure roller, 72_lead roller, 8_fixed seat, 81_roller, 82_hydraulic cylinder, 83_sliding seat, 831_straightening roller, 9_limiting roller, 10_guide seat, 11_cylinder, 12_connecting frame, 121_coiling rotating rod, 13_auxiliary roller, 100_master roll, 200_copper rod. Detailed Implementation

[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] Example 1

[0021] An unwinding device for drawing copper rods, such as Figure 1-5As shown, the assembly includes a base plate 1, a support base 2, an unwinding turntable 3, a telescopic component 4, an arc-shaped lead frame 5, a lead roller 51, a worktable 6, a mounting base 7, a pressure roller 71, and a wire conveying roller 72. The support base 2 is fixedly mounted on the upper left side of the base plate 1. The unwinding turntable 3 is rotatably mounted on the upper part of the support base 2. A motor is mounted on the lower part of the unwinding turntable 3, driving the unwinding turntable 3 to rotate on the support base 2. This motor can precisely control the rotation speed and direction of the unwinding turntable 3, ensuring that the copper rod 200 maintains a uniform speed during unwinding, avoiding tension changes or breakage due to uneven speed. A telescopic component 4 is concentrically and vertically mounted on the unwinding turntable 3. It consists of a lifting rod and several circumferentially arranged tension plates. The tension plates are slidably connected to the unwinding turntable 3. The lifting rod and tension plates are connected by a connecting rod. One end of the lifting rod of the telescopic component 4 is connected to a power component, which drives the lifting rod to rise and fall, thereby allowing… The telescopic component 4 expands and contracts on the unwinding turntable 3. When the mother roll 100 is placed on the unwinding turntable 3, the telescopic component 4 expands and tightens the inner side of the mother roll 100, fixing the mother roll 100 to the telescopic component 4. This ensures that the mother roll 100 will not loosen or shift during unwinding, thereby improving the stability and reliability of unwinding. An arc-shaped guide frame 5 is provided on the front left side of the support base 2. Several guide rollers 51 are arranged along the arc inside the arc-shaped guide frame 5. These guide rollers 51 can guide the copper rod 200 from... The unwinding turntable 3 extends from the right rear side, then passes to the left around the outside of the arc-shaped lead frame 5, and then to the right between the pressure roller 71 and the wire conveying roller 72 inside the left mounting seat 7. The design of the arc-shaped lead frame 5 and the wire conveying roller 51 not only reduces the friction of the copper rod 200 during transmission, but also ensures the smoothness of the copper rod 200's path, avoiding jamming or damage caused by complex paths. A worktable 6 is provided on the right side of the base plate 1, and two mounting seats 7 are spaced apart on the top of the worktable 6. The upper part of each mounting seat 7 is connected by a... A pressure roller 71 is connected to an elastic element and slidably connected to a mounting base 7. A wire-transfer roller 72 is rotatably mounted in the lower part of the mounting base 7, with one end of each roller connected to a drive motor. The wire-transfer roller 72 and the pressure roller 71 within the same mounting base 7 are spaced apart, and both contain tension sensors. The cooperative design of the pressure roller 71 and the wire-transfer roller 72 effectively clamps and transmits the copper rod 200, ensuring that the copper rod 200 maintains appropriate tension during transmission and avoiding overstretching or slack. Furthermore, the design of the elastic element and the slidable connection allows the pressure roller 71 to automatically adjust the pressure according to the actual condition of the copper rod 200, further enhancing the system's adaptability and flexibility.

[0022] During unwinding, the mother roll 100 is placed on the unwinding turntable 3, ensuring that the mother roll 100 is located around the telescopic component 4. The telescopic component 4 consists of a lifting rod and several tension plates arranged in a circle. The lifting rod is raised and lowered by a power component, causing the tension plates to open and tighten the inner side of the mother roll 100; see reference. Figure 5The copper rod 200 is led out from the right rear side of the unwinding turntable 3 and passes to the left around the outside of the arc-shaped lead frame 5. Multiple guide rollers 51 are arranged along the arc inside the arc-shaped lead frame 5. These guide rollers 51 effectively guide the path of the copper rod 200, reduce friction, and ensure smooth transmission of the copper rod 200. Subsequently, the copper rod 200 is introduced between the pressure roller 71 and the wire-transfer roller 72 in the left mounting seat 7, and then further introduced between the pressure roller 71 and the wire-transfer roller 72 in the right mounting seat 7, finally being introduced to the right into the wire drawing machine. The entire path design is reasonable, avoiding complex bends and jams. This design improves work efficiency. Within each mounting base 7, the pressure roller 71 is slidably connected to the mounting base 7 via an elastic element, while the wire conveying roller 72 is driven to rotate by a drive motor. The gap between the pressure roller 71 and the wire conveying roller 72, along with the built-in tension sensor, allows for real-time monitoring and adjustment of the tension of the copper rod 200. When the copper rod 200 is subjected to excessive tension, the pressure roller 71 automatically adjusts the pressure to maintain appropriate tension, preventing the copper rod from breaking or deforming. Furthermore, the design of the elastic element allows the pressure roller 71 to be flexibly adjusted according to the actual condition of the copper rod 200, further enhancing the stability and reliability of the system.

[0023] By dividing the unwinding equipment into two independent areas—the copper rod 200 unwinding area and the transfer area—and setting a buffer zone between them, the existence of the buffer zone can effectively prevent the copper rod 200 from breaking or deforming due to sudden changes in tension or strain. The intelligent control system automatically adjusts the rotation speed of the unwinding turntable 3 and the transfer roller 72 based on the data fed back by the tension sensor, ensuring the coordination and consistency of the unwinding and transfer speeds, thereby achieving the smoothness and efficiency of the entire process.

[0024] Example 2

[0025] Based on Example 1, such as Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, it also includes a fixed seat 8, a protective cover 61, a roller 81, a hydraulic cylinder 82, a sliding seat 83 and a straightening wheel 831. The top of the workbench 6 is provided with two mounting seats 7. The two mounting seats 7 and the two fixed seats 8 are arranged in an alternating manner on the same horizontal line. This alternating arrangement design ensures that the copper rod 200 has a smoother path during transmission, reduces bending and friction, and improves transmission efficiency.

[0026] Protective covers 61 are provided between the front and rear sides of the fixed base 8. The protective covers 61 not only protect the internal components, but also effectively prevent external impurities from entering, ensuring the cleanliness and safe operation of the equipment. The fixed base 8 has a cable tray for guiding the copper rod 200 through. Multiple rollers 81 are arranged at intervals in the lower part of the fixed base 8. These rollers 81 can reduce the friction of the copper rod 200 during transmission, allowing it to pass through the fixed base 8 more smoothly. The surface of the rollers 81 is specially treated, with good wear resistance and low coefficient of friction, further extending the service life and reducing maintenance costs.

[0027] Multiple sliding seats 83 are slidably arranged in the upper part of the fixed base 8, and each sliding seat 83 is rotatably equipped with a straightening wheel 831. The straightening wheel 831 can be flexibly adjusted in position by the up and down movement of the sliding seat 83 within the fixed base 8, thereby performing precise straightening of the copper rod 200. Multiple hydraulic cylinders 82 are vertically mounted on the top of each fixed base 8, and the hydraulic rods of each hydraulic cylinder 82 are connected to the top of one of the sliding seats 83 within the same fixed base 8. When the hydraulic cylinder 82 is working, its hydraulic rod extends and retracts, causing the sliding seat 83 to move up and down within the fixed base 8, which in turn causes the straightening wheel 831 to move up and down, adjusting the straightening force in real time according to the actual condition of the copper rod 200.

[0028] When the copper rod 200 is inserted into the transmission groove of the fixed base 8, it passes between the roller 81 and the straightening roller 831. The synergistic effect of the roller 81 and the straightening roller 831 ensures that the copper rod 200 remains straight during transmission, avoiding quality problems caused by bending or twisting. In addition, the precise control of the hydraulic cylinder 82 ensures that the pressure applied by the straightening roller 831 is moderate, which will not damage the copper rod 200 and can effectively correct its shape, significantly improving the yield and product quality.

[0029] Among them, such as Figure 1 , Figure 2 and Figure 5 As shown, it also includes a limiting roller 9. At least one limiting roller 9 is rotatably mounted on the front side of the arc-shaped lead frame 5. The limiting roller 9 is arranged in the same direction as the guide roller 51, and there is a threading gap between the limiting roller and the guide roller. The main function of the limiting roller 9 is to further stabilize the transmission path of the copper rod 200, ensuring it remains in contact with the arc-shaped lead frame and preventing deviation or shaking during transmission. Guided by the limiting roller 9, the copper rod 200 is more stable when entering the arc-shaped lead frame 5, avoiding damage or deformation caused by path instability. Simultaneously, the synergistic effect of the limiting roller 9 and the guide roller 51 ensures smooth and precise transmission of the copper rod 200, improving the overall system stability and reliability.

[0030] In addition, such as Figure 1 , Figure 2 and Figure 5As shown, it also includes a guide seat 10, a cylinder 11, a connecting frame 12, and a pressing and rolling rod 121. The guide seat 10 is installed on the right side of the support seat 2. The connecting frame 12 is slidably provided inside the guide seat 10. The pressing and rolling rod 121 is rotatably provided on the left side of the connecting frame 12. The cylinder 11 is provided on the right side of the guide seat 10. The movable rod of the cylinder 11 is connected to one side of the connecting frame 12. The cylinder 11 drives the connecting frame 12 to move left and right on the guide seat 10, thereby driving the pressing and rolling rod 121 to move left and right laterally.

[0031] Specifically, when the movable rod of the cylinder 11 extends or retracts, it pushes or pulls the connecting frame 12 to move laterally along the slide rail inside the guide seat 10. This movement allows the pressure coiling rod 121 to precisely approach or move away from the copper rod mother coil 100, thereby providing stable pressure and support during the unwinding process. The design of the pressure coiling rod 121 ensures the smooth operation of the mother coil 100 during the unwinding process, avoiding problems such as wire breakage or deformation caused by the mother coil 100 being loose or too tight. At the same time, this adjustable pressure coiling mechanism enhances the adaptability of the equipment to mother coils 100 of different specifications and thicknesses, improving the flexibility and reliability of the overall system.

[0032] In a preferred embodiment: such as Figure 1 , Figure 2 and Figure 5 As shown, it also includes auxiliary rollers 13. Auxiliary rollers 13 are installed on the left and right sides and the left side of the rear of the support base 2. The multi-point setting of these auxiliary rollers 13 has an important role: by providing additional support and guidance at key positions, it ensures that the copper rod 200 remains stable throughout the transmission process and avoids direct contact between it and the support base 2, thereby preventing damage caused by friction or collision.

[0033] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. A copper rod drawing unwinding device, comprising a base plate (1); Its features are: It also includes a support base (2), an unwinding turntable (3), a telescopic component (4), an arc-shaped lead frame (5), a lead roller (51), a worktable (6), a mounting base (7), a pressure roller (71), and a wire conveying roller (72). The support base (2) is fixedly installed on the upper left side of the base plate (1). The unwinding turntable (3) is rotatably installed on the upper part of the support base (2). The motor is installed at the lower part of the unwinding turntable (3). The motor drives the unwinding turntable (3) to rotate on the support base (2). The telescopic component (4) is concentrically and vertically installed on the unwinding turntable (3). It consists of a lifting rod and several tension plates arranged in a circle. The tension plates are all slidably connected to the unwinding turntable (3). The lifting rod and the tension plates are connected by a connecting rod. One end of the lifting rod of the telescopic component (4) is connected to a power component. The power component drives the lifting rod to rise and fall. This allows the telescopic component (4) to expand and contract on the unwinding turntable (3). An arc-shaped wire guide frame (5) is provided on the left side of the front part of the support base (2). Several wire rollers (51) are arranged along the arc inside the arc-shaped wire guide frame (5). A worktable (6) is provided on the right side of the base plate (1). Two mounting seats (7) are installed at intervals on the top of the worktable (6). The upper part of the mounting seat (7) is connected to a pressure roller (71) through an elastic element. The pressure roller (71) is slidably connected to the mounting seat (7). The lower part of the mounting seat (7) is rotatably provided with a wire transmission roller (72). One end of the wire transmission roller (72) is connected to a drive motor. There is a gap between the wire transmission roller (72) and the pressure roller (71) in the same mounting seat (7). Tension sensors are provided inside both the wire transmission roller (72) and the pressure roller (71).

2. The unwinding device for copper rod drawing as described in claim 1, characterized in that: It also includes a fixed seat (8), a protective cover (61), rollers (81), a hydraulic cylinder (82), a sliding seat (83), and a straightening wheel (831). The top of the workbench (6) is provided with two mounting seats (7). The two mounting seats (7) and the two fixed seats (8) are arranged alternately on the same horizontal line. The fixed seats (8) are provided with protective covers (61) on both the front and rear sides. The fixed seats (8) are provided with wire transmission grooves. Multiple rollers (831) are arranged at intervals in the lower part of the fixed seats (8). 1) Multiple sliding seats (83) are provided in the upper part of the fixed seat (8). Each sliding seat (83) is provided with a straightening wheel (831) in a rotating manner. Multiple hydraulic cylinders (82) are vertically installed on the top of the fixed seat (8). The hydraulic rods of the hydraulic cylinders (82) are connected to the top of one sliding seat (83) of the same fixed seat (8). The sliding seat (83) is driven to move up and down in the fixed seat (8) by the hydraulic cylinders (82), thereby driving the straightening wheel (831) to move up and down.

3. The unwinding device for copper rod drawing as described in claim 2, characterized in that: It also includes a limiting roller (9), and the front side of the arc-shaped lead frame (5) is provided with at least one limiting roller (9), and the limiting roller (9) is arranged in the same direction as the guide roller (51).

4. The unwinding device for copper rod drawing as described in claim 3, characterized in that: It also includes a guide seat (10), a cylinder (11), a connecting frame (12), and a pressing rod (121). The guide seat (10) is installed on the right side of the support seat (2). The connecting frame (12) is slidably provided inside the guide seat (10). The pressing rod (121) is rotatably provided on the left side of the connecting frame (12). The cylinder (11) is provided on the right side of the guide seat (10). The movable rod of the cylinder (11) is connected to one side of the connecting frame (12). The connecting frame (12) is driven to move left and right on the guide seat (10) by the cylinder (11), thereby driving the pressing rod (121) to move left and right laterally.

5. The unwinding device for copper rod drawing as described in claim 4, characterized in that: It also includes auxiliary rollers (13), and auxiliary rollers (13) are installed on the left and right sides and the left side of the rear part of the support base (2).

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