Elastic sheet assembling equipment

By designing an automated spring assembly equipment, which combines a rotary table and visual inspection with vibration feeding and cylinder-driven clamping mechanism, the equipment achieves efficient and precise installation and automatic sorting of springs and wheel hub parts, solving the problems of low efficiency and unstable quality in traditional manual assembly.

CN224238748UActive Publication Date: 2026-05-15ZHEJIANG YIMU INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YIMU INTELLIGENT TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The assembly of traditional spring clips and wheel hub components relies on manual operation, resulting in low efficiency and unstable quality, making it difficult to meet the needs of modern large-scale production.

Method used

An automated spring assembly equipment was designed, comprising a frame, a conveying device, an installation device, a visual inspection device, a defective product rejection device, and a qualified product export device. The equipment utilizes a rotary table and a multi-station design to achieve automatic conveying and visual inspection. Combined with a vibratory feeding, a lead screw structure, and a cylinder-driven clamping mechanism, the equipment enables precise installation and automatic sorting of springs.

Benefits of technology

It improves assembly efficiency and quality consistency, meets the high-efficiency requirements of large-scale production, reduces manual intervention, and lowers product defect rate and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an elastic piece assembling device, and relates to the technical field of automatic assembling. The equipment comprises a rack, a conveying device, a feeding station, a mounting device, a visual detection device, an unqualified product removing device and a qualified product leading-out device. The conveying device is provided with a rotating disc with positioning seats evenly distributed in the circumferential direction, and the positioning seats are provided with positioning grooves with upward openings and used for bearing hub accessories. The stations are sequentially arranged in the rotating direction. The mounting device feeds the elastic pieces in a directional mode through a vibration feeding disc, and the elastic pieces are precisely extruded and mounted into the hub accessories through a clamping mechanism, a transverse moving mechanism and a lifting mechanism. And the visual detection device automatically collects assembly images and judges the quality. And the unqualified product removing device and the qualified product leading-out device automatically sort products according to detection results. According to the utility model, the full-process automation of elastic sheet assembly is realized, and the assembly efficiency, the quality consistency and the product qualification rate are obviously improved.
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Description

Technical Field

[0001] This utility model relates to the field of automated assembly technology, and more specifically, to a spring assembly device. Background Technology

[0002] In traditional assembly processes for spring clips and wheel hub components, the assembly task primarily relies on manual operation. Operators must hold the spring clips and, based on visual observation and experience, precisely install them into the mounting positions on top of the wheel hub components. This purely manual assembly method has many insurmountable drawbacks.

[0003] From an assembly efficiency perspective, the speed of manual operation is limited by human physiological limits and fatigue levels. Prolonged repetitive assembly actions easily lead to operator fatigue, resulting in sluggish movements and a significant reduction in the number of parts assembled per unit time. Furthermore, manual assembly cannot achieve continuous, uninterrupted operation, and its production pace cannot meet the high-efficiency demands of modern large-scale production. Industry research data shows that the average daily output of manually assembled spring clips and wheel hub components is far lower than that of automated assembly equipment.

[0004] Regarding assembly quality, manual assembly is significantly affected by individual operator skill levels and working environment. Different operators have varying techniques and strengths, and even the same operator at different times may produce inconsistent assembly results, leading to inconsistent product quality. In some cases, issues such as loose assembly or misaligned spring clip installation angles caused by human error can directly impact the overall performance of wheel hub components, increasing after-sales repair and recall risks, and causing economic losses and reputational damage to companies. As the manufacturing industry continues to demand higher product quality and production efficiency, existing manual assembly methods are no longer adequate to meet industry needs and urgently require innovation and improvement. Utility Model Content

[0005] The technical problem to be solved by this application is the low efficiency and unstable quality of manual assembly. In order to overcome the above-mentioned defects of the prior art, this application provides a spring assembly device.

[0006] This application provides a spring assembly device, comprising: a frame for providing support; a conveying device including a rotary disk and a rotary disk driver, wherein the rotary disk is rotatably mounted on the frame, the output end of the rotary disk driver is connected to the rotary disk and drives the rotary disk to rotate, the rotary disk is provided with a plurality of positioning seats, the plurality of positioning seats being evenly arranged around the circumference of the rotary disk, each positioning seat being provided with a positioning groove for matching with a wheel hub accessory, the opening of the positioning groove being upward; and a loading station for loading wheel hub accessories, an installation device for installing springs into wheel hub accessories, a visual inspection device for visually inspecting the assembly components, a defective product rejection device, and a qualified product export device arranged sequentially along the rotation direction of the rotary disk, wherein the loading station, installation device, visual inspection device, defective product rejection device, and qualified product export device are respectively provided corresponding to the positioning seats on the rotary disk.

[0007] Compared with existing technologies, the spring assembly equipment disclosed in this application has the following advantages: the frame provides stable support, ensuring the overall structural stability of the equipment; the conveying device realizes automatic conveying of wheel hub parts through a rotary table and a rotary table driver; multiple positioning seats are evenly arranged circumferentially and have positioning grooves, which can accurately position wheel hub parts, facilitating subsequent operations at each station and improving the accuracy and consistency of assembly; each station is arranged in sequence according to the direction of rotation, realizing a fully automated process from wheel hub part feeding, spring installation, visual inspection to rejection of defective products and export of qualified products, reducing manual intervention, greatly improving assembly efficiency, meeting the high-efficiency requirements of modern large-scale production, and reducing the problems of low efficiency and low assembly qualification rate caused by manual operation.

[0008] In one possible implementation, the mounting device includes a first clamping mechanism, a first lifting mechanism, a first lateral movement mechanism, a first upright frame, and a vibrating feeding plate. The vibrating feeding plate is mounted on the outside of the frame and is used for orienting and feeding the spring sheet. The first upright frame is fixedly mounted on the frame. The first clamping mechanism is mounted on the lifting output end of the first lifting mechanism and is used to clamp the spring sheet. The first lifting mechanism is mounted on the lateral movement output end of the first lateral movement mechanism and is used to vertically press the spring sheet into the wheel hub fitting. The first lateral movement mechanism is mounted on the first upright frame, and the lateral path of the first lateral movement mechanism covers the positioning seat and the vibrating feeding plate. Compared with existing technologies, the vibrating feeder can automatically orient and sort the spring pieces, reducing the workload of manual feeding and improving feeding efficiency and accuracy. The first upright provides installation support for each mechanism, ensuring the structural stability of the installation device. The first lateral movement mechanism drives the first lifting mechanism and the first clamping mechanism to move laterally between the positioning seat and the vibrating feeder, realizing the transfer of the spring pieces from the picking position to the installation position. The first lifting mechanism drives the first clamping mechanism to move vertically, precisely squeezing the spring pieces into the wheel hub accessories, ensuring the firmness and positional accuracy of the spring piece installation, avoiding deviations in force and angle during manual installation, improving the consistency of assembly quality, and reducing the product defect rate caused by installation problems.

[0009] In one possible implementation, the first lateral movement mechanism includes a first lead screw structure and a first movable seat. The first lead screw structure is laterally positioned between the positioning seat and the vibrating feeding plate, and drives the movable seat to move laterally. Compared with the prior art, the first lead screw structure has the characteristics of high transmission accuracy and smooth movement, and can precisely control the lateral movement position and speed of the first movable seat, thereby ensuring the accuracy of the position when the first clamping mechanism picks up and installs the spring piece, so that the spring piece can be accurately installed into the designated position of the wheel hub component, improving the assembly accuracy and reliability.

[0010] In one possible implementation, the first lifting mechanism includes a first lifting cylinder and a first lifting plate. The cylinder body of the first lifting cylinder is fixed on a first movable seat, and the first lifting plate is connected to the telescopic rod of the first lifting cylinder. Compared with the prior art, the first lifting cylinder, as a power source, has the advantages of fast response speed and convenient control. It can realize the rapid lifting action of the first lifting plate, thereby enabling the first clamping mechanism to quickly pick up the spring sheet from the vibrating feeding plate and accurately press it onto the wheel hub parts, improving the efficiency of spring sheet installation. At the same time, through the precise control of the cylinder, the pressure during spring sheet installation can be kept stable, avoiding problems such as spring sheet damage or insecure installation caused by excessive or insufficient pressure.

[0011] In one possible implementation, the first clamping mechanism includes a first clamping cylinder and two first clamping blocks. The cylinder body of the first clamping cylinder is fixed to a first lifting plate, and the two first clamping blocks are connected to the clamping output end of the first clamping cylinder for clamping the spring sheet. Compared with the prior art, the first clamping cylinder clamps the spring sheet by driving the two first clamping blocks. The clamping action is rapid and reliable, and it can stably clamp the spring sheet, preventing it from falling off during material handling and transfer. This ensures the stability and reliability of the spring sheet installation process and improves the assembly success rate.

[0012] In one possible implementation, the visual inspection device includes a camera mounted on a frame and a lighting lamp. The camera lens is aligned with the positioning groove of the positioning seat and acquires image information of the assembled components within the positioning groove. The camera is electrically connected to a defective product rejection device and a qualified product export device. The lighting lamp provides illumination. Compared with existing technologies, the camera can acquire image information of the assembled components in real time. By analyzing the images, it can determine whether the assembly is qualified, achieving automatic inspection of product quality, replacing manual visual inspection, improving the accuracy and efficiency of inspection, and avoiding misjudgments caused by individual differences and fatigue during manual inspection. The lighting lamp provides sufficient illumination to ensure that the camera can clearly acquire images, guaranteeing the reliability of the inspection results. The camera is electrically connected to the defective product rejection device and the qualified product export device, which can automatically control the rejection of defective products and the export of qualified products based on the inspection results, realizing the automation of inspection and sorting, and further improving production efficiency and product quality.

[0013] In one possible implementation, a protective cover is provided on the outside of the visual inspection device, and the camera and lighting lamp are both located inside the protective cover. Compared with the prior art, the protective cover can prevent dust, debris, etc. from entering the interior of the visual inspection device, avoiding contamination and damage to the camera and lighting lamp, ensuring the normal operation of the visual inspection device, extending its service life, and reducing inspection errors and production interruptions caused by device failure, thereby improving the stability and reliability of the equipment.

[0014] In one possible implementation, both the defective product rejection device and the qualified product export device include a second clamping mechanism, a second lifting mechanism, a second traversing mechanism, and a second upright frame. The second upright frame is fixedly mounted on the machine frame. The second clamping mechanism is mounted on the lifting output end of the second lifting mechanism and is used to clamp the assembly component. The second lifting mechanism is mounted on the traversing output end of the second traversing mechanism. The second traversing mechanism is mounted on the second upright frame and is used to remove the assembly component from the positioning groove. Compared with the prior art, the second upright frame provides mounting support for each mechanism, ensuring the structural stability of the rejection and export devices. The second traversing mechanism and the second lifting mechanism cooperate to move the second clamping mechanism to the positioning groove to clamp the assembly component and transfer it to the corresponding external output mechanism, realizing automatic rejection of defective products and automatic export of qualified products without manual operation, improving sorting efficiency, ensuring sorting accuracy and timeliness, and making the production process more automated and efficient.

[0015] In one possible implementation, the second lateral movement mechanism includes a second lead screw structure and a second movable seat, the second lead screw structure driving the movable seat to move laterally; the second lifting mechanism includes a second lifting cylinder and a second lifting plate, the cylinder body of the second lifting cylinder being fixed on the second movable seat, and the second lifting plate being connected to the telescopic rod of the second lifting cylinder. Compared with the prior art, the second lead screw structure has high transmission accuracy and can precisely control the lateral movement of the second movable seat, enabling the second clamping mechanism to accurately reach the positioning groove and the external output position, ensuring accurate sorting of assembly components; the second lifting cylinder has a fast response speed, enabling rapid lifting and lowering of the second lifting plate, allowing the second clamping mechanism to quickly clamp and place assembly components, improving sorting efficiency. Simultaneously, through precise cylinder control, the smoothness of the clamping and placing actions can be ensured, preventing damage to assembly components during sorting.

[0016] In one possible implementation, a first conveyor belt mechanism and a second conveyor belt mechanism are mounted on the outer side of the frame. The first conveyor belt mechanism is connected to a defective product rejection device, and the second conveyor belt mechanism is connected to a qualified product export device. Compared with the prior art, the conveyor belt mechanism can automatically transport defective and qualified products, realize the classification, collection, and transportation of products, reduce the workload of manual handling, improve the automation and efficiency of production, make the production process smoother, and ensure the orderly separation of defective and qualified products, facilitating subsequent processing of defective products and packaging of qualified products. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this application. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of this application. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the transmission device.

[0020] Figure 4 This is a schematic diagram of the installation device;

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Frame; 2. Conveying device; 21. Rotary disk; 22. Rotary disk driver; 3. Positioning seat; 31. Positioning groove; 4. Mounting device; 41. First clamping mechanism; 411. First clamping cylinder; 412. First clamping block; 42. First lifting mechanism; 421. First lifting cylinder; 422. First lifting plate; 43. First transverse mechanism; 431. First lead screw structure; 432. First moving seat; 44. First upright; 45. Vibrating feeding tray; 5. Visual inspection device; 51. Protective cover; 6. Defective product rejection device; 7. Qualified product export device; 8. First conveyor belt mechanism; 9. Second conveyor belt mechanism. Detailed Implementation

[0023] First, those skilled in the art should understand that these embodiments are merely used to explain the technical principles of the embodiments of this application and are not intended to limit the scope of protection of the embodiments of this application. Those skilled in the art can make adjustments as needed to adapt to specific application scenarios.

[0024] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.

[0025] In the embodiments of this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0026] The present application will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0027] See Figures 1 to 4 This application discloses a spring assembly device, including: a frame 1 for providing support; a conveying device 2 including a rotating disk 21 and a rotating disk driver 22, the rotating disk 21 being rotatably mounted on the frame 1, the output end of the rotating disk driver 22 being connected to the rotating disk 21 and driving the rotating disk 21 to rotate, the rotating disk 21 being provided with a plurality of positioning seats 3, the plurality of positioning seats 3 being evenly arranged around the circumference of the rotating disk 21, each positioning seat 3 being provided with a positioning groove 31 for matching with a wheel hub accessory, the opening of the positioning groove 31 being arranged upward; along the rotation direction of the rotating disk 21, a feeding station for feeding wheel hub accessories, an installation device 4 for installing springs into wheel hub accessories, a visual inspection device 5 for visual inspection of assembly components, a defective product rejection device 6, and a qualified product export device 7 are arranged sequentially, the feeding station, installation device 4, visual inspection device 5, defective product rejection device 6, and qualified product export device 7 being respectively arranged corresponding to the positioning seats 3 on the rotating disk 21.

[0028] The frame 1 adopts a metal frame structure with adjustable feet at the bottom to ensure the stability of the equipment during operation, thus providing rigid support for the entire spring assembly equipment. The rotating disk 21 is a circular disk structure made of high-strength alloy, with multiple positioning seats 3 evenly distributed on the edge. The center of the disk is rotatably connected to the frame 1 through a bearing and can rotate around the vertical axis. The rotating disk driver 22 adopts a stepper motor, which is connected to the central shaft of the rotating disk 21 through a coupling and driven by a PLC control system, which can precisely control the rotation angle and speed of the rotating disk 21. Multiple positioning seats 3 are arranged at equal intervals around the circumference of the rotating disk 21. Each positioning seat 3 has a positioning groove 31 on its top that matches the shape of the wheel hub parts. The opening of the positioning groove 31 faces upward, which facilitates material loading and assembly operations. The loading station is used to load wheel hub parts; the mounting device 4 is located downstream of the loading station, and there are two of them, which are used to install two spring clips onto the wheel hub parts respectively; the vision inspection device 5 is located downstream of the mounting device 4, and determines whether the spring clips are installed in place by image acquisition; the defective product rejection device 6 is located downstream of the vision inspection device 5, and if a defective product is detected, it is removed from the positioning seat 3; the qualified product export device 7 is the last station, and removes the qualified products from the positioning seat 3.

[0029] See also Figure 4In this embodiment, the mounting device 4 includes a first clamping mechanism 41, a first lifting mechanism 42, a first lateral movement mechanism 43, a first upright frame 44, and a vibrating feeding plate 45. The vibrating feeding plate 45 is mounted on the outside of the frame 1 and is used for orienting and feeding the spring sheet. The first upright frame 44 is fixedly mounted on the frame 1. The first clamping mechanism 41 is mounted on the lifting output end of the first lifting mechanism 42 and is used to clamp the spring sheet. The first lifting mechanism 42 is mounted on the lateral movement output end of the first lateral movement mechanism 43 and is used to vertically press the spring sheet into the wheel hub fitting. The first lateral movement mechanism 43 is mounted on the first upright frame 44, and the lateral path of the first lateral movement mechanism 43 covers the positioning seat 3 and the vibrating feeding plate 45. The first lateral movement mechanism 43 includes a first lead screw. Structure 431 and first movable seat 432, the first lead screw structure 431 is laterally spanned between the positioning seat 3 and the vibrating feeding plate 45, the first lead screw structure 431 drives the movable seat to move laterally; the first lifting mechanism 42 includes a first lifting cylinder 421 and a first lifting plate 422, the cylinder body of the first lifting cylinder 421 is fixed on the first movable seat 432, the first lifting plate 422 is connected to the telescopic rod of the first lifting cylinder 421; the first clamping mechanism 41 includes a first clamping cylinder 411 and two first clamping blocks 412, the cylinder body of the first clamping cylinder 411 is fixed on the first lifting plate 422, the two first clamping blocks 412 are connected to the clamping output end of the first clamping cylinder 411, used to clamp the spring sheet. Specifically, the vibrating feeding plate 45 is installed on the outer right side of the frame 1, and consists of a base, a vibrator and a spiral track. The track is equipped with directional grooves. The spring pieces rise along the track through vibration and align in a uniform direction before being conveyed to the discharge port. This automatic orientation and sorting of the spring pieces ensures that the posture of each output spring piece is consistent, facilitating material handling by the clamping mechanism. The first upright frame 44 is a metal bracket vertically fixed to the frame 1 to support the first transverse mechanism 43. The height of the upright frame is adjusted according to the height of the positioning seat 3 on the rotating disk 21, ensuring that the operating range of the clamping mechanism covers the positioning seat 3 and the vibrating feeding disk 45. Specifically, when the moving seat reaches above the discharge port of the vibrating feeding disk 45, the lifting mechanism descends, and the clamping block clamps the spring piece. Subsequently, the transverse mechanism moves above the positioning seat 3, the lifting mechanism descends, and the spring piece is vertically pressed into the mounting position of the wheel hub accessory. The clamping block then releases, completing the installation.

[0030] In this embodiment, the visual inspection device 5 includes a camera and a lighting lamp mounted on the frame 1. The camera lens is aligned with the positioning groove 31 of the positioning seat 3 and acquires image information of the assembled components within the positioning groove 31. The camera is electrically connected to the defective product rejection device 6 and the qualified product export device 7. The lighting lamp is used to provide illumination. Specifically, the camera is an industrial camera, mounted directly above the positioning seat 3, with its lens vertically aligned with the positioning groove 31, acquiring images of the assembled components in real time. Image recognition algorithms are used to detect whether the spring clips are installed in place, whether the angle is correct, and whether there are defects such as deformation. The lighting uses a ring-shaped LED light source, installed around the camera lens, to provide uniform illumination, avoid reflections and shadows, ensure image clarity, improve image acquisition quality, and guarantee the accuracy of visual inspection. The camera can be connected to the PLC control system via a data cable to transmit image information to the controller. The controller outputs signals based on the detection results to control the operation of the defective product rejection device 6 and the qualified product export device 7.

[0031] In this embodiment, a protective cover 51 is provided on the outside of the visual inspection device 5, and the camera and lighting are located inside the protective cover 51. Specifically, the protective cover 51 is a square cover made of transparent acrylic sheet or tempered glass, and is fixed to the frame 1 by brackets on all sides. This prevents external dust, metal shavings and other debris from falling on the camera lens or light source, avoiding affecting the image acquisition effect, and at the same time reduces external light interference and ensures the stability of the inspection environment.

[0032] In this embodiment, both the defective product rejection device 6 and the qualified product export device 7 include a second clamping mechanism, a second lifting mechanism, a second lateral movement mechanism, and a second upright frame. The second upright frame is fixedly installed on the frame 1. The second clamping mechanism is installed on the lifting output end of the second lifting mechanism and is used to clamp the assembly assembly. The second lifting mechanism is installed on the lateral movement output end of the second lateral movement mechanism, which is installed on the second upright frame and is used to remove the assembly assembly from the positioning groove 31. The second lateral movement mechanism includes a second lead screw structure and a second moving seat. The second lead screw structure drives the moving seat to move laterally. The second lifting mechanism includes a second lifting cylinder and a second lifting plate. The cylinder body of the second lifting cylinder is fixed on the second moving seat, and the second lifting plate is connected to the telescopic rod of the second lifting cylinder. In this embodiment, a first conveyor belt mechanism 8 and a second conveyor belt mechanism 9 are installed on the outside of the frame 1. The first conveyor belt mechanism 8 is correspondingly connected to the defective product rejection device 6, and the second conveyor belt mechanism 9 is correspondingly connected to the qualified product export device 7. Specifically, the first conveyor belt mechanism 8 and the second conveyor belt mechanism 9 are both installed on the outer left side of the frame 1 and are belt conveyors. The top of the conveyor belt of the first conveyor belt mechanism 8 corresponds to the dropping position of the defective product rejection device 6, and the top of the conveyor belt of the second conveyor belt mechanism 9 corresponds to the dropping position of the qualified product export device 7. When the second clamping mechanism of the rejection device and the export device moves above the conveyor belt, the lifting mechanism descends and places the assembly components on the conveyor belt. The conveyor belt is driven by a motor to run continuously to ensure that the components are transported smoothly.

[0033] In this embodiment, a spring assembly device operates by a turntable driver 22 driving a rotating disk 21 to rotate, with the positioning seat 3 moving with the rotating disk 21 to various workstations. Workers at the loading station place wheel hub components into the positioning groove 31. The rotating disk 21 rotates to the mounting device 4, and a vibrating loading disk 45 directionally conveys the springs. A first lateral movement mechanism 43, a first lifting mechanism 42, and a first clamping mechanism 41 cooperate to press the springs into the wheel hub components. The rotating disk 21 continues to rotate, and a visual inspection device 5 captures images using a camera and lighting to determine if the assembly is qualified. After inspection, a defective product rejection device 6 picks up defective products and places them on a first conveyor belt mechanism 8, while a qualified product export device 7 picks up qualified products and places them on a second conveyor belt mechanism 9, achieving automatic sorting. The beneficial effects include:

[0034] I. Improved Assembly Efficiency and Automation Level: The equipment, through the rotary table 21, multi-station linkage, and full-process automation design, achieves continuous conveying of wheel hub parts, precise installation of spring clips, online visual inspection, and automatic sorting. The rotary table 21, together with evenly distributed positioning seats 3 (with positioning grooves 31), ensures stable workpiece flow. The collaborative operation of each station replaces manual operation, significantly improving the production cycle and meeting the needs of large-scale, high-efficiency production.

[0035] 2. Precise installation: The vibrating feeding plate 45 achieves the orientation and sorting of the spring pieces; the lead screw lateral movement + cylinder lifting mechanism drives the clamping block to vertically squeeze the spring pieces into place with controllable pressure, eliminating manual force / angle deviation.

[0036] III. Intelligent Inspection: An industrial camera, in conjunction with a light source, captures images of assembled components and automatically identifies the installation status of spring clips (such as position and angle) through algorithms. The inspection is highly accurate and stable (the protective cover is 51mm dustproof and interference-proof).

[0037] IV. Automatic Sorting: Based on the detection results, the screw and cylinder driven clamping mechanism transfers unqualified products and qualified products to the corresponding conveyor belts respectively, ensuring accurate and timely sorting and avoiding material mixing.

[0038] In the description of the embodiments of this application, it should be noted that the terms "inner" and "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this application.

[0039] In the description of this application, the references to terms such as "an embodiment," "some embodiments," "in this embodiment," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0040] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A spring assembly device, characterized in that, include: The frame is used to provide support; A conveying device includes a rotating disk and a rotating disk driver. The rotating disk is rotatably mounted on a frame. The output end of the rotating disk driver is connected to the rotating disk and drives the rotating disk to rotate. The rotating disk is provided with multiple positioning seats, which are evenly arranged around the circumference of the rotating disk. Each positioning seat is provided with a positioning groove for matching with a wheel hub accessory, and the opening of the positioning groove is facing upward. Along the rotation direction of the rotary disk, there are sequentially arranged a loading station for loading wheel hub parts, an installation device for installing spring clips into wheel hub parts, a visual inspection device for visually inspecting assembly components, a defective product rejection device, and a qualified product export device. The loading station, installation device, visual inspection device, defective product rejection device, and qualified product export device are respectively set to correspond to the positioning seats on the rotary disk.

2. The spring assembly equipment according to claim 1, characterized in that, The installation device includes a first clamping mechanism, a first lifting mechanism, a first lateral movement mechanism, a first upright frame, and a vibrating feeding plate. The vibrating feeding plate is installed on the outside of the frame and is used for directional feeding of spring pieces. The first upright frame is fixedly installed on the frame. The first clamping mechanism is installed on the lifting output end of the first lifting mechanism and is used to clamp the spring pieces. The first lifting mechanism is installed on the lateral movement output end of the first lateral movement mechanism and is used to vertically press the spring pieces into the wheel hub fittings. The first lateral movement mechanism is installed on the first upright frame, and the lateral path of the first lateral movement mechanism covers the positioning seat and the vibrating feeding plate.

3. The spring assembly equipment according to claim 2, characterized in that, The first lateral movement mechanism includes a first lead screw structure and a first movable seat. The first lead screw structure is laterally positioned between the positioning seat and the vibrating feeding plate, and the first lead screw structure drives the movable seat to move laterally.

4. The spring assembly equipment according to claim 3, characterized in that, The first lifting mechanism includes a first lifting cylinder and a first lifting plate. The cylinder body of the first lifting cylinder is fixed on a first movable seat, and the first lifting plate is connected to the telescopic rod of the first lifting cylinder.

5. The spring assembly equipment according to claim 4, characterized in that, The first clamping mechanism includes a first clamping cylinder and two first clamping blocks. The cylinder body of the first clamping cylinder is fixed to the first lifting plate, and the two first clamping blocks are connected to the clamping output end of the first clamping cylinder for clamping the spring sheet.

6. The spring assembly equipment according to claim 1, characterized in that, The visual inspection device includes a camera and a lighting lamp mounted on a frame. The lens of the camera is aligned with the positioning groove of the positioning seat and captures image information of the assembled components within the positioning groove. The camera is electrically connected to a defective product rejection device and a qualified product export device. The lighting lamp is used to provide illumination.

7. The spring assembly equipment according to claim 6, characterized in that, The visual inspection device is equipped with a protective cover on its outside, and the camera and the lighting lamp are both located inside the protective cover.

8. The spring assembly equipment according to claim 1, characterized in that, Both the defective product rejection device and the qualified product export device include a second clamping mechanism, a second lifting mechanism, a second lateral movement mechanism, and a second upright frame. The second upright frame is fixedly installed on the machine frame. The second clamping mechanism is installed on the lifting output end of the second lifting mechanism and is used to clamp the assembly components. The second lifting mechanism is installed on the lateral movement output end of the second lateral movement mechanism. The second lateral movement mechanism is installed on the second upright frame and is used to remove the assembly components from the positioning groove.

9. The spring assembly equipment according to claim 8, characterized in that, The second lateral movement mechanism includes a second lead screw structure and a second movable seat, the second lead screw structure driving the movable seat to move laterally; the second lifting mechanism includes a second lifting cylinder and a second lifting plate, the cylinder body of the second lifting cylinder is fixed on the second movable seat, and the second lifting plate is connected to the telescopic rod of the second lifting cylinder.

10. The spring assembly equipment according to claim 1, characterized in that, The frame is equipped with a first conveyor belt mechanism and a second conveyor belt mechanism. The first conveyor belt mechanism is connected to the defective product rejection device, and the second conveyor belt mechanism is connected to the qualified product export device.