Processing device facilitating turnover of mattress

Abstract

The processing device comprises a base, two standing tables are arranged on the base, sliding grooves of the standing tables are rotationally connected with rotating rings, the rotating rings are connected with side supporting rods, the side supporting rods are provided with rotating shafts, and the rotating shafts are connected with limiting rods and a middle supporting plate. The limiting rod is fixed and adjusted through the sliding rod, the sliding seat and the limiting block and is used for operating and overturning the mattress. The rotating shaft is sleeved with the torsion spring and protected by the cover plate, and safety is guaranteed. The base is provided with a driving assembly which comprises a mounting plate, a supporting wheel, a motor and a driving gear and is driven to turn over through meshing of the gear and the rotating ring protruding block. According to the device, the structure can be conveniently adjusted, mattress overturning is safely and efficiently achieved, and the machining efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of mattress flipping technology, and more specifically to a processing device for facilitating mattress flipping. Background Technology

[0002] Traditional methods face numerous challenges in mattress manufacturing. Firstly, mattress flipping is difficult, lacking an efficient and flexible mechanism, leading to low processing efficiency. Manually flipping mattresses is not only physically demanding but also poses a risk of damage and worker injury due to the difficulty in ensuring accuracy and safety. Secondly, existing processing equipment typically has a fixed structure, limiting its applicability to different mattress sizes and types. Furthermore, some moving parts, such as torsion springs, are exposed, posing safety hazards such as spring breakage and sprung out, or fabric getting caught and entangled, severely impacting the smooth progress of processing.

[0003] Therefore, there is a need for a processing device that is easy to flip, flexible to adjust, and highly safe, in order to improve the overall efficiency and quality of mattress processing. Summary of the Invention

[0004] In response to the aforementioned technical problems, this application addresses the issues of inconvenience in flipping mattresses during traditional mattress manufacturing, lack of flexible adjustment structure, safety hazards, and reduced processing efficiency.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a processing device for facilitating mattress flipping, comprising a base, on which two standing platforms are fixedly mounted, and on each standing platform are provided a slide groove. Two rotating rings are rotatably mounted on the slide groove, and two side support rods are fixedly mounted on each rotating ring. Two rotating shafts are fixedly mounted on each side support rod, and a limiting rod and a middle support plate are rotatably mounted on each rotating shaft. Multiple sliding blocks are fixedly mounted on the limiting rod, and two sliders are provided on each sliding block. A sliding rod is slidably mounted on one slider, and the other slider is used to support and limit the sliding rod inserted on the opposite side. Multiple limiting blocks are fixedly mounted on the middle support plate, and the limiting blocks are provided with through grooves for the sliding of the sliding rod.

[0006] To better realize this application, each rotating shaft is further provided with two torsion springs, which are located at both ends of the intermediate support plate, and the two ends of the torsion springs are fixedly connected to the torsion spring and the limiting rod, respectively.

[0007] To better realize this application, each rotating shaft is further provided with two sets of cover plates, each set of cover plates having two cover plates, and the end of the cover plate facing the limiting rod is fixedly installed to the limiting rod by bolts.

[0008] To better realize this application, the two sets of cover plates are further located at both ends of the intermediate support plate and coincide with the interval of the torsion spring.

[0009] To better realize this application, the slide bar inserted on the opposite side is further arranged symmetrically with the slide bar on this side.

[0010] To better realize this application, further, two sets of drive components are fixedly installed on the base. Each set of drive components includes a mounting plate and support wheels. The two mounting plates are fixedly installed on the base, and multiple support wheels are rotatably arranged on the mounting plates. The installation position of the multiple support wheels is the same as the arc shape of the outer end face of the rotating ring, and the rotating ring is supported by the support wheels.

[0011] To better realize this application, the drive assembly further includes a motor and a drive gear. The motor is fixedly mounted on the base, and the drive gear is fixedly mounted on the output shaft of the motor. A plurality of protrusions are provided on the rotating ring, and the drive gear meshes with the protrusions.

[0012] The technical solution provided in this application has the following advantages compared with the prior art:

[0013] 1. This application, through the ingenious design of components such as limiting rods and sliding rods, can quickly achieve a transition from a state of easy mattress operation to one of clamping and flipping the mattress. Operators only need to simply insert and remove the sliding rods, rotate the limiting rods, and fix them to create a stable clamping structure. With the help of the drive components, the mattress can be flipped 180 degrees, greatly improving the convenience and efficiency of mattress flipping.

[0014] 2. The gap between the limiting rods in this application can be adjusted as needed, meeting the processing requirements of different mattresses while ensuring support for the mattress. This flexibility allows the device to adapt to the processing of mattresses of various sizes and types, improving its versatility.

[0015] 3. The torsion spring on the rotating shaft of this application is protected by two sets of cover plates that interlock, preventing dangerous situations such as spring breakage or fabric being caught during operation. At the same time, the cover plate design facilitates inspection of the torsion spring's condition without requiring complete disassembly, improving maintenance efficiency while ensuring safety.

[0016] 4. The drive assembly of this application uses a motor to drive the active gear to mesh with the rotating ring protrusion. In conjunction with the support wheel on the mounting plate that is compatible with the rotating ring, it can stably drive the rotating ring to rotate, thereby driving the mattress to flip smoothly, ensuring the stability of the flipping process, and helping to improve the mattress processing quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this application;

[0018] Figure 2This is a schematic diagram of the rotating ring structure of this application;

[0019] Figure 3 for Figure 2 Enlarged view of the local structure at point A;

[0020] Figure 4 for Figure 2 Enlarged view of the local structure at point B;

[0021] Figure 5 This is a schematic diagram of the structure of the limiting rod in this application;

[0022] Figure 6 for Figure 5 Enlarged view of the local structure at point C;

[0023] Figure 7 for Figure 5 Enlarged view of the local structure at point D;

[0024] Figure 8 This is a schematic diagram of the structure of the limiting rod in the vertical state of this application;

[0025] Figure 9 for Figure 8 Enlarged view of the local structure at point E in the middle.

[0026] In the diagram: 101-Base; 102-Standing platform; 103-Rotating ring; 104-Side support rod; 105-Rotating shaft; 106-Limiting rod; 107-Intermediate support plate; 108-Slide seat; 109-Slide rod; 110-Control rod; 111-Torsion spring; 112-Cover plate; 113-Limiting block; 114-Roller; 115-Connecting rod; 116-Motor; 117-Drive gear; 118-Protrusion; 119-Mounting plate; 120-Support wheel. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0029] like Figures 1 to 9As shown, a processing device for facilitating mattress flipping includes a base 101. Two standing platforms 102 are fixedly mounted on the base 101. Each standing platform 102 has a sliding groove, on which two rotating rings 103 are rotatably mounted. Each rotating ring 103 has two side support rods 104 fixedly mounted. Each side support rod 104 has two rotating shafts 105 fixedly mounted. Each rotating shaft 105 has a limiting rod 106 and a middle support plate 107 rotatably mounted. Multiple sliding blocks 108 are fixedly mounted on the limiting rod 106. Two sliders are mounted on each sliding block 108. A sliding rod 109 is slidably mounted on one slider, and the other slider is used to support and limit the sliding rod 109 inserted on the opposite side. Multiple limiting blocks 113 are fixedly mounted on the middle support plate 107. Each limiting block 113 has a through groove for the sliding of the sliding rod 109.

[0030] Specifically, during work, such as Figure 8 As shown, the two upper limiting rods 106 are controlled to become vertical, and the slide rod 109 is controlled to slide downward on the slide block 108 and insert into the through groove of the limiting block 113 of the middle support plate 107, thus fixing the slide rod 109 and the limiting rod 106. In this way, the operator can operate the mattress through the gap between the upper rods of the limiting rod 106. This gap can be adjusted as needed, that is, the size of the gap can be reasonably distributed while ensuring the support capacity of the mattress.

[0031] When the mattress needs to be rotated, pull out the slide bar 109, control the limiting bar 106 to turn to a horizontal position, and then control the slide bars 109 on both sides of the limiting bar 106 to slide towards each other, so that the slide bars 109 are inserted into the opposite side slide seats 108. Then, the control bar 110 is fixed by the buckle, thereby limiting the movement of the slide bars 109, forming support and restriction for the upper two-side limiting bars 106 and slide bars 109. At this time, the four limiting bars 106 of the upper and lower layers are connected to the middle support plate 107 through the slide bars 109 respectively, forming a whole. The operator can then control the rotating ring 103 to rotate 180 degrees on the standing platform 102 through the drive component, that is, the rotating rings on both sides. 103 drives the side support rod 104 to rotate around the axis of the rotating ring 103. The side support rod 104 then drives the middle support plate 107 and the two limiting rods 106 to rotate. Through the clamping of the mattress by the four limiting rods 106, the mattress is flipped. After flipping, the latches on the control rods 110 on the upward-facing limiting rods 106 are released. This allows the control rods 110 on both sides to control the sliding rods 109 to move away from each other and disengage from their respective sliding seats 108. This releases the upper two limiting rods 106 from their fixation and restriction. The operator then continues to manipulate the control rods 110, causing the limiting rods 106 to rotate around the axis of the rotating shaft 105, turning them into a vertical position. Figure 8 The state shown is then used to flip the face.

[0032] like Figure 4 , Figure 6 and Figure 7 As shown, each rotating shaft 105 is fitted with two torsion springs 111, which are located at both ends of the intermediate support plate 107. The two ends of the torsion springs 111 are fixedly connected to the torsion springs 111 and the limiting rod 106, respectively.

[0033] Specifically, such as Figure 5 As shown, the limiting rod 106 and the intermediate support plate 107 are both rotatably connected to the rotating shaft 105. The limiting rod 106 is connected to both ends of the rotating shaft 105, and the intermediate support plate 107 is connected to the middle section of the rotating shaft 105. A gap is provided between the limiting rod 106 and the intermediate support plate 107, which is used to install the torsion spring 111 and the cover plate 112.

[0034] like Figure 4 , Figure 6 and Figure 7 As shown, each rotating shaft 105 is fastened with two sets of cover plates 112. Each set of cover plates 112 has two cover plates 112. The end of the cover plate 112 facing the limiting rod 106 is fixedly installed to the limiting rod 106 by bolts.

[0035] like Figure 4 , Figure 6 and Figure 7 As shown, the two sets of cover plates 112 are located at both ends of the intermediate support plate 107 and coincide with the interval of the torsion spring 111.

[0036] Specifically, the area containing the torsion spring 111 is protected by an upper and lower interlocking mechanism, preventing the exposed torsion spring 111 from breaking or trapping fabric during work, thus ensuring work safety. Furthermore, the interlocking mechanism eliminates the need for complete disassembly; the condition of the torsion spring 111 can be checked by removing only one cover plate 112, thereby improving efficiency.

[0037] like Figure 1 , Figure 2 , Figure 7 and Figure 8 As shown, the slide bar 109 inserted on the opposite side is symmetrically arranged with the slide bar 109 on this side.

[0038] Specifically, the two slide rods 109 are located on the left side of their respective slide blocks 108, that is, the two slide blocks 108 are collinear, and the two slide rods 109 are installed on opposite sides. So when the slide rods 109 slide to the opposite side, the two slide rods 109 will not collide, and will directly insert into the slider on the opposite slide block 108. The slider restricts the slide rods 109 on this side and the opposite side. In turn, the two slide blocks 108 jointly restrict the two slide rods 109, forming a restriction on the two limiting rods 106, so that the limiting rods 106 cannot rotate around the axis of the rotating shaft 105.

[0039] like Figure 3 As shown, two sets of drive components are fixedly installed on the base 101. Each set of drive components includes a mounting plate 119 and a support wheel 120. The two mounting plates 119 are fixedly installed on the base 101. Multiple support wheels 120 are rotatably arranged on the mounting plates 119. The installation position of the multiple support wheels 120 is the same as the arc shape of the outer end face of the rotating ring 103. The rotating ring 103 is supported by the support wheels 120.

[0040] Specifically, the lower end of the rotating ring 103 is supported by multiple support wheels 120 on the mounting plate 119, and the distribution of the multiple support wheels 120 is adapted to the shape of the rotating ring 103. Thus, when the rotating ring 103 rotates, it drives the support wheels 120 to rotate on the mounting plate 119, and the support wheels 120 support the rotating ring 103.

[0041] like Figure 3 As shown, the drive assembly includes a motor 116 and a drive gear 117. The motor 116 is fixedly mounted on the base 101, and the drive gear 117 is fixedly mounted on the output shaft of the motor 116. A plurality of protrusions 118 are provided on the rotating ring 103, and the drive gear 117 meshes with the protrusions 118.

[0042] Specifically, by setting a protrusion 118 on the rotating ring 103 to mesh with the drive gear 117, when it is necessary to control the mattress to flip, the electric control system controls the motors 116 on both sides to drive their respective drive gears 117 to rotate. Then, the drive gears 117 drive the limiting blocks 113 on their respective sides through the protrusion 118, so that the rotating rings 103 on both sides together drive the side support rod 104, the rotating shaft 105, the limiting rod 106 and the mattress to rotate around the axis of the rotating ring 103, thereby realizing the flipping.

[0043] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A processing device for facilitating mattress flipping, characterized in that: The system includes a base (101), on which two standing platforms (102) are fixedly mounted. Each standing platform (102) has a sliding groove, on which two rotating rings (103) are rotatably mounted. Each rotating ring (103) has two side support rods (104) fixedly mounted. Each side support rod (104) has two rotating shafts (105) fixedly mounted. Each rotating shaft (105) has a limiting rod (106) and a middle support plate (107) rotatably mounted. Each limiting rod (106) has multiple sliding blocks (108) fixedly mounted. Each sliding block (108) has two sliders. One slider has a sliding rod (109) slidably mounted on it, and the other slider is used to support and limit the sliding rod (109) inserted on the opposite side. Each middle support plate (107) has multiple limiting blocks (113) fixedly mounted. Each limiting block (113) has a through groove for the sliding rod (109) to slide.

2. The processing device for facilitating mattress flipping according to claim 1, characterized in that: Two torsion springs (111) are fitted on each of the rotating shafts (105). The two torsion springs (111) are located at both ends of the intermediate support plate (107), and the two ends of the torsion springs (111) are fixedly connected to the torsion springs (111) and the limiting rods (106), respectively.

3. The processing device for facilitating mattress flipping according to claim 2, characterized in that: Each rotating shaft (105) is fastened with two sets of cover plates (112), and each set of cover plates (112) has two cover plates (112). The end of the cover plate (112) facing the limiting rod (106) is fixedly installed with the limiting rod (106) by bolts.

4. The processing device for facilitating mattress flipping according to claim 3, characterized in that: The two sets of cover plates (112) are located at both ends of the intermediate support plate (107) and coincide with the interval of the torsion spring (111).

5. The processing device for facilitating mattress flipping according to claim 1, characterized in that: The slide bar (109) inserted on the opposite side is symmetrically arranged with respect to the slide bar (109) on this side.

6. The processing device for facilitating mattress flipping according to claim 1, characterized in that: Two sets of drive components are fixedly installed on the base (101). Each set of drive components includes a mounting plate (119) and a support wheel (120). The two mounting plates (119) are fixedly installed on the base (101). Multiple support wheels (120) are rotatably arranged on the mounting plate (119). The installation position of the multiple support wheels (120) is the same as the arc of the outer end face of the rotating ring (103). The rotating ring (103) is supported by the support wheels (120).

7. The processing device for facilitating mattress flipping according to claim 6, characterized in that: The drive assembly includes a motor (116) and a drive gear (117). The motor (116) is fixedly mounted on the base (101), and the drive gear (117) is fixedly mounted on the output shaft of the motor (116). A plurality of protrusions (118) are provided on the rotating ring (103), and the drive gear (117) meshes with the protrusions (118).

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