Flat tray easy to clean

By introducing an X-shaped support frame and a flow guide channel structure onto the ton container pallet, combined with a cleaning mechanism, the problem of low cleaning efficiency of traditional pallets is solved, achieving rapid sewage discharge and cleaning effect, and extending service life.

CN224241544UActive Publication Date: 2026-05-15SHANGHAI SAKURA PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI SAKURA PLASTIC PROD CO LTD
Filing Date
2025-04-18
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Traditional ton-type pallets are inefficient to clean in open-air environments. The small mesh gaps make it difficult to clean stains, and the lack of flow guidance design in flat pallets makes it easy to retain pollutants.

Method used

Design an easy-to-clean flat tray that uses an X-shaped support frame and a flow channel structure, combined with a cleaning mechanism, to achieve rapid sewage discharge and the combined use of a cleaning brush. Increase the mesh gap and use the sloping flow channel to remove impurities.

Benefits of technology

It enables rapid cleaning of pallets, facilitates the removal of impurities, reduces the risk of contamination, and improves cleaning efficiency and pallet lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ton barrel trays, and discloses an easy-to-clean flat tray which comprises a ton barrel tray frame, a flow guide mechanism is arranged in the ton barrel tray frame, and a cleaning mechanism is arranged in the ton barrel tray frame. The diversion trench is arranged to be in the slope shape with the high inner side and the low outer side, liquid can be conveniently and rapidly discharged, impurities can be discharged through the dirt discharging groove along the diversion trench, the supporting legs and the inserting containing groove can be stacked for the cleaned tray, water in the upper layer ton barrel tray frame flows out through the dirt discharging groove, and the cleaning efficiency is improved. An X-shaped supporting frame in a ton barrel tray frame is arranged to be in an X shape, so that grid gaps are enlarged, the positions of supporting sliding blocks can be adjusted according to the size of a ton barrel, then the ton barrel is supported, the interior of a diversion trench is cleaned through a first cleaning brush, and dust and impurities are scraped; and viscous substances are prevented from adhering to the interior of the diversion trench.
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Description

Technical Field

[0001] This utility model relates to the field of ton barrel pallet technology, specifically an easy-to-clean flat pallet. Background Technology

[0002] IBC pallets, as the core carrier for storing and transporting liquids and granular materials in industrial logistics, are widely used in industries such as chemical, food, and pharmaceutical. Traditional IBC pallets are usually made of metal or high-density polyethylene (HDPE) and adopt a grid-like or flat structure design, with their function mainly focused on load-bearing capacity and stacking stability.

[0003] Traditional pallets have small, evenly distributed mesh gaps. Because these pallets are placed in open-air environments, dust, dirt, and rainwater mix and adhere to their surface. Stains tend to accumulate at the mesh intersections, creating unsanitary corners. When using high-pressure water guns to clean these corners, the small mesh gaps make it difficult for tools to reach them, resulting in time-consuming and inefficient cleaning. Furthermore, while flat pallets have a smooth surface, they lack drainage design, allowing dirt to remain and increasing the risk of contamination. Therefore, an easier-to-clean flat pallet is needed to address these issues. Summary of the Invention

[0004] The purpose of this invention is to provide an easy-to-clean flat tray to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An easy-to-clean flat pallet includes a ton container pallet frame, wherein a flow guiding mechanism is provided inside the ton container pallet frame, and a cleaning mechanism is provided inside the ton container pallet frame.

[0007] Preferably, the flow guiding mechanism includes an X-shaped support frame, which is fixedly installed inside the ton container pallet frame. The X-shaped support frame has a flow guiding groove inside. Support legs are fixedly installed at the bottom of each of the four corners of the ton container pallet frame. Drainage grooves are opened inside the support legs. Placement grooves are opened at each of the four corners of the ton container pallet frame.

[0008] Preferably, the X-shaped support frame has a slope shape that is higher on the inside and lower on the outside, and the guide channel and the sewage discharge channel are in a connected state.

[0009] Preferably, the cleaning mechanism includes a fixed rod, which is fixedly installed inside the ton container pallet frame. A support slider is slidably installed on the outside of the fixed rod. A second cleaning brush is fixedly installed on the outside of the support slider. A telescopic rod is rotatably installed on the back of the support slider. A sliding frame is rotatably installed at the end of the telescopic rod away from the support slider. A rubber pad is fixedly installed on the top of the sliding frame. A first cleaning brush is fixedly installed on the inside of the sliding frame.

[0010] Preferably, the second cleaning brush is provided in two sets, and is respectively provided on the inner and outer sides of the support slider. The sliding frame is slidably installed on the outside of the X-shaped support frame. The first cleaning brush is provided inside the guide groove. The end of the fixing rod away from the ton tank pallet frame is fixedly installed with the X-shaped support frame.

[0011] Preferably, the cleaning mechanism is provided in four sets, which are distributed circumferentially around the center of the ton drum pallet frame, and each sliding frame is slidably installed on the outside of the corresponding X-shaped support frame, and each cleaning brush is set inside the corresponding guide groove.

[0012] Compared with the prior art, the present invention provides an easy-to-clean flat tray with the following advantages:

[0013] 1. This easy-to-clean flat tray, through its flow guiding mechanism, facilitates rapid liquid discharge during use because the flow guide channel is designed with a slope shape that is higher on the inside and lower on the outside. Impurities are discharged through the drain channel along the flow guide channel. After cleaning, the tray can be stacked with the support legs and inserted into the placement slot, and the water in the upper ton tank tray frame can flow out through the drain channel, facilitating the draining operation.

[0014] 2. This easy-to-clean flat tray, through its cleaning mechanism, utilizes an X-shaped support frame inside the ton container tray frame during use. This X-shape increases the mesh gaps, and the position of the support slider can be adjusted according to the size of the ton container to support it. This allows the cleaning brush to clean the inside of the guide channel, scraping away dust and impurities and preventing sticky substances from adhering to the inside of the guide channel. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the appearance and structure of this utility model.

[0017] Figure 2 This is a schematic cross-sectional view of the flow guiding mechanism of this utility model.

[0018] Figure 3 This is a schematic diagram of the external structure of the cleaning mechanism of this utility model.

[0019] In the diagram: 1. Tonnage container pallet frame; 2. Flow guiding mechanism; 21. X-shaped support frame; 22. Flow guiding channel; 23. Support leg; 24. Sewage discharge channel; 25. Placement channel; 3. Cleaning mechanism; 31. Fixing rod; 32. Support slider; 33. Telescopic rod; 34. Sliding frame; 35. Rubber pad; 36. Cleaning brush one; 37. Cleaning brush two. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example 1

[0022] Please see Figure 1-2 This utility model provides a technical solution: an easy-to-clean flat tray, including a ton container tray frame 1, a flow guiding mechanism 2 inside the ton container tray frame 1, and a cleaning mechanism 3 inside the ton container tray frame 1.

[0023] Furthermore, the flow guiding mechanism 2 includes an X-shaped support frame 21, which is fixedly installed inside the ton container pallet frame 1. The X-shaped support frame 21 has a flow guiding groove 22 inside. Support legs 23 are fixedly installed at the bottom of each of the four corners of the ton container pallet frame 1. Drainage grooves 24 are opened inside the support legs 23. Placement grooves 25 are opened at each of the four corners of the ton container pallet frame 1, so that the water in the upper ton container pallet frame 1 can flow out through the drainage grooves 24, which facilitates the draining operation and allows water and impurities to be quickly discharged from the pallet frame 1.

[0024] Furthermore, the X-shaped support frame 21 has a slope shape with a higher inner side and a lower outer side. The guide channel 22 and the drain channel 24 are connected to facilitate the rapid discharge of liquid, allowing impurities to be discharged through the drain channel 24 along the guide channel 22, preventing impurities from easily remaining on the surface and increasing the risk of pollution.

[0025] It should be noted that the ton pallet frame 1, X-shaped support frame 21 and fixing rod 31 are made of HDPE+glass fiber, which improves the resistance to deformation and extends the service life. The surface of the device is coated with an oleophobic and hydrophobic dual-repellent coating to achieve anti-adhesion in all scenarios. Example 2

[0026] Please see Figure 3 Furthermore, in conjunction with Embodiment 1, the cleaning mechanism 3 includes a fixed rod 31, which is fixedly installed inside the ton container pallet frame 1. A support slider 32 is slidably installed on the outside of the fixed rod 31. A second cleaning brush 37 is fixedly installed on the outside of the support slider 32. A telescopic rod 33 is rotatably installed on the back of the support slider 32. A sliding frame 34 is rotatably installed at the end of the telescopic rod 33 away from the support slider 32. A rubber pad 35 is fixedly installed on the top of the sliding frame 34. A first cleaning brush 36 is fixedly installed on the inside of the sliding frame 34, so that the first cleaning brush 36 can perform a cleaning operation on the inside of the guide channel 22, scraping off dust and impurities to prevent sticky substances from adhering to the inside of the guide channel 22.

[0027] Furthermore, two sets of cleaning brushes 37 are provided, and are respectively set on the inner and outer sides of the support slider 32. The sliding frame 34 is slidably installed on the outside of the X-shaped support frame 21. The cleaning brush 36 is set inside the guide groove 22. The end of the fixing rod 31 away from the ton container pallet frame 1 is fixedly installed with the X-shaped support frame 21. The fixing rod 31 is cleaned to prevent impurities from adhering to the surface of the fixing rod 31 and to ensure the smoothness of subsequent adjustment of the support slider 32.

[0028] Furthermore, the cleaning mechanism 3 is provided in four sets, which are distributed circumferentially around the center of the ton drum pallet frame 1. Each sliding frame 34 is slidably installed on the outside of the corresponding X-shaped support frame 21, and each cleaning brush 36 is set inside the corresponding guide channel 22, which facilitates the cleaning operation inside the guide channel 22 and prevents impurities from accumulating inside the guide channel 22, thus increasing the risk of contamination.

[0029] Working Principle: In actual operation, when this device is used and cleaning of the ton container pallet frame 1 is required, an external high-pressure water gun is used to rinse the ton container pallet frame 1. Because the X-shaped support frame 21 inside the ton container pallet frame 1 is designed in an X shape, the mesh gap is enlarged, and the position of the support slider 32 can be adjusted according to the size of the ton container to support it. During the rinsing process, dust and impurities fall into the guide channel 22. After the support slider 32 is fixed, the sliding frame 34 is moved. The cleaning brush 36 then cleans the inside of the guide channel 22, scraping away dust and impurities to prevent sticky substances from adhering to the inside of the guide channel 22. Because the guide channel 22 is designed with a slope that is higher on the inside and lower on the outside, it is easy to discharge liquid quickly, allowing impurities to be discharged through the drain trough 24 along the guide channel 22. After cleaning, the pallet can be stacked with the support legs 23 and inserted into the placement slot 25, and the water in the upper ton container pallet frame 1 can be discharged through the drain trough 24 to facilitate the draining of water.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An easy-to-clean flat pallet, comprising a ton drum pallet frame (1), characterized in that: The ton container pallet frame (1) is provided with a flow guiding mechanism (2) and a cleaning mechanism (3). The flow guiding mechanism (2) includes an X-shaped support frame (21), which is fixedly installed inside the ton drum pallet frame (1). The X-shaped support frame (21) has a flow guiding groove (22) inside. Support legs (23) are fixedly installed at the bottom of the four corners of the ton drum pallet frame (1). Sewage discharge grooves (24) are opened inside the support legs (23). Placement grooves (25) are opened at the four corners of the ton drum pallet frame (1). The cleaning mechanism (3) includes a fixed rod (31), which is fixedly installed inside the ton drum pallet frame (1). A support slider (32) is slidably installed on the outside of the fixed rod (31). A second cleaning brush (37) is fixedly installed on the outside of the support slider (32). A telescopic rod (33) is rotatably installed on the back of the support slider (32). A sliding frame (34) is rotatably installed at the end of the telescopic rod (33) away from the support slider (32). A rubber pad (35) is fixedly installed on the top of the sliding frame (34). A first cleaning brush (36) is fixedly installed on the inside of the sliding frame (34).

2. The easy-to-clean flat tray according to claim 1, characterized in that: The X-shaped support frame (21) has a slope shape with a high inner side and a low outer side, and the guide channel (22) and the sewage discharge channel (24) are in a connected state.

3. The easy-to-clean flat tray according to claim 1, characterized in that: Two sets of cleaning brushes (37) are provided and are respectively set on the inner and outer sides of the support slider (32). The sliding frame (34) is slidably installed on the outside of the X-shaped support frame (21). The cleaning brush (36) is set inside the guide groove (22). The end of the fixing rod (31) away from the ton pallet frame (1) is fixedly installed with the X-shaped support frame (21).

4. The easy-to-clean flat tray according to claim 1, characterized in that: The cleaning mechanism (3) is provided in four groups, which are distributed circumferentially at the center of the ton drum pallet frame (1). Each sliding frame (34) is slidably installed on the outside of the corresponding X-shaped support frame (21), and each cleaning brush (36) is set inside the corresponding guide groove (22).