Rapid surface-adjusting turnover tool carrier for components

Abstract

The utility model relates to the technical field of small device pouring sealant tool carriers, in particular to a component rapid surface-adjusting turnover tool carrier, which comprises an upper carrier and a lower carrier, the upper carrier and the lower carrier are connected in a pluggable manner and are both made of PET (polyethylene terephthalate) plastic uptake materials, and the upper carrier and the lower carrier are made of plastic uptake materials. According to the utility model, through the arrangement of the upper carrier and the lower carrier, when the double surfaces of a product need to be overturned by 180 degrees and surface-adjusting encapsulation is needed, components are still arranged in order, a plastic uptake process is adopted, the manufacturing cost of the carrier is reduced, the weight is light, overturning is convenient, the labor intensity is reduced, the production efficiency is improved, the yield of the product is improved, and the product quality is improved. The product carrier model is conveniently and accurately matched, the risk of product mixing is completely eradicated, due to the fact that the first stacking grooves are formed in the periphery, stacking between the upper carriers is facilitated, the occupied field area of the carriers is reduced, the upper carriers and the lower carriers are connected in a press fit mode and turned over by 180 degrees, and the purposes that the upper carriers and the lower carriers are vertically adjusted to face and enter the next procedure for encapsulation are achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of small component potting adhesive loading fixtures, specifically a component quick surface adjustment and turnover loading fixture. Background Technology

[0002] Double-sided potting of small electronic components is a necessary means to increase product stability and reliability. Due to the small size of the components and the difficulty in positioning them, they are traditionally arranged manually in a certain order in a tray. When subjected to external vibration, they become disordered and need to be rearranged, which affects the processing speed of the next product and increases the probability of product defects (such as appearance defects such as glue overflow).

[0003] Therefore, a component quick-turnover tooling is needed to improve the above problems. Utility Model Content

[0004] To address the shortcomings of existing manufacturing processes, this utility model provides a tooling fixture for quick repositioning and repositioning of instrument transformers during double-sided potting. The purpose is to solve the problem of how to quickly position and reposition electronic components during double-sided potting, thereby reducing labor intensity, improving production efficiency, and increasing product yield.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A component quick-layout turnover tooling includes an upper carrier and a lower carrier, wherein the upper carrier and the lower carrier are connected by a plug-in connection, and both the upper carrier and the lower carrier are made of PET blister material;

[0007] The outer wall of the upper carrier is provided with a stacked groove, a material number, and a front and rear positioning mechanism for the product shell. Multiple sets of these front and rear positioning mechanisms are located on the outer wall of the upper carrier and are arranged in a rectangular array. The outer wall of the upper carrier also provides left and right positioning mechanisms for the shell. A reinforcing rib is located on one side of the left and right positioning mechanism on the outer wall of the upper carrier. A product spacing distance positioning mechanism is located on one side of the front and rear positioning mechanism on the outer wall of the upper carrier. The inner wall of the upper carrier provides left and right positioning mechanisms for the product pins, both located on the side of the product spacing distance positioning mechanism. The outer wall of the upper carrier also provides a product height positioning mechanism and a product recess depth groove.

[0008] The outer wall of the downloader has a second layered groove, a second material number, a bottom positioning feature for the product shell, a top positioning feature for the shell, a second reinforcing rib, a vertical spacing positioning feature, a left and right pin positioning feature, a frame height positioning feature, a groove depth positioning feature, and a groove left and right spacing depth positioning feature.

[0009] As a preferred embodiment of this utility model, the front and rear positioning of the product shell is located directly above the bottom positioning of the product shell.

[0010] As a preferred embodiment of this utility model, a first color recognition layer is provided on the outer wall of the upper vehicle, and a second color recognition layer is provided on the outer wall of the lower vehicle, wherein the first color recognition layer and the second color recognition layer are different.

[0011] As a preferred embodiment of this utility model, the upper carrier and the lower carrier are provided with grooves of the same size at corresponding positions.

[0012] As a preferred embodiment of this utility model, the positioning point of the upper vehicle is located directly above the positioning point of the lower vehicle.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, the upper and lower carriers in the component quick-turnover tooling are used. When the product needs to be double-sided potted with glue, it needs to be flipped 180 degrees. When the surface needs to be turned for potting, the components are still neatly arranged. The vacuum forming process reduces the manufacturing cost of the carrier. Due to its light weight and easy flipping, the labor intensity is reduced, the production efficiency is improved, the product yield is increased, and the product carrier model is easy to match accurately. The risk of product mixing is eliminated. Since there are stacking grooves around the perimeter, it is easy to stack the upper carriers and reduce the space occupied by the carriers. The upper and lower carriers are connected by pressing and flipped 180 degrees to realize the top and bottom turning and enter the next potting process. This helps to solve the problem that the components are small and not easy to position. Traditionally, they are manually arranged in a certain order in the tray. When subjected to external vibration, they become messy and need to be reorganized, which affects the processing speed of the next product and increases the probability of product defects (such as glue overflow and other appearance defects). Attached Figure Description

[0015] Figure 1 This is an assembly diagram of the loading and unloading device of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the upper vehicle of this utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the downloading device of this utility model;

[0018] Figure 4 This is a schematic diagram of the main structure of the upper vehicle of this utility model;

[0019] Figure 5 This is a top view of the upper vehicle structure of this utility model;

[0020] Figure 6 This is a side view of the upper vehicle structure of this utility model;

[0021] Figure 7 This is a schematic diagram of the main structure of the downloading device of this utility model;

[0022] Figure 8 This is a top view of a partial structure of the downloading device of this utility model;

[0023] Figure 9 This is a partial side view of the structure of the downloading device of this utility model.

[0024] In the diagram: 1. Stacked groove one; 2. Material number one; 3. Front and rear positioning of product shell; 4. Left and right positioning of shell; 5. Reinforcing rib positioning one; 6. Product spacing positioning; 7. Left positioning of product pin; 8. Right positioning of product pin; 9. Product height positioning; 10. Product recess depth groove; 11. Upper carrier; 12. Lower carrier; 13. Stacked groove two; 14. Material number two; 15. Bottom positioning of product shell; 16. Top positioning of shell; 17. Reinforcing rib positioning two; 18. Vertical spacing positioning; 19. Left and right positioning of pin; 20. Outer frame height positioning; 21. Groove depth positioning; 22. Left and right spacing depth positioning of groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] For examples, please refer to Figure 1-9 This utility model provides a technical solution:

[0027] A component quick-layout turnover tooling includes an upper carrier 11 and a lower carrier 12, which are connected by a plug-in connection. Both the upper carrier 11 and the lower carrier 12 are made of PET blister material.

[0028] In this embodiment, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The upper carrier 11 has a stacked groove 1 on its outer wall, a material number 2 on its outer wall, a product shell front and rear positioning 3 on its outer wall, multiple sets of product shell front and rear positioning 3 on its outer wall, and the product shell front and rear positioning 3 in a rectangular array structure. The upper carrier 11 has a shell left and right positioning 4 on its outer wall, a reinforcing rib positioning 5 on one side of the shell left and right positioning 4 on its outer wall, a product interval distance positioning 6 on one side of the product shell front and rear positioning 3 on its outer wall, a product pin left positioning 7 and a product pin right positioning 8 on the inner wall of the upper carrier 11, both of which are located on one side of the product interval distance positioning 6, a product height positioning 9 on its outer wall, and a product recess depth groove 10 on its outer wall.

[0029] In this embodiment, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8 and Figure 9 The outer wall of the downloader 12 is provided with a stacked groove 13, a material number 14, a bottom positioning of the product shell 15, a top positioning of the shell 16, a reinforcing rib positioning 17, a vertical spacing positioning 18, a left and right pin positioning 19, an outer frame height positioning 20, a groove depth positioning 21, and a groove left and right spacing depth positioning 22.

[0030] Furthermore, the upper carrier 11 and the lower carrier 12 use the same product model. The upper carrier 11 uses category + material number 12 (SMJ + material number), and the lower carrier 12 uses category + material number 24 (XMJ + material number) to achieve rapid positioning. The upper carrier 11 and the lower carrier 12 are both made of PET blister material, which is hard, tough, strong, glossy, environmentally friendly and non-toxic, and available in transparent and multi-colored PET materials.

[0031] Furthermore, the front and rear positioning 3 of the product shell is located directly above the bottom positioning 15 of the product shell. The outer wall of the upper carrier 11 is provided with a first color recognition layer, and the outer wall of the lower carrier 12 is provided with a second color recognition layer. The first color recognition layer is different from the second color recognition layer. Corresponding positions of the upper carrier 11 and the lower carrier 12 are provided with grooves of the same size. The positioning point of the upper carrier 11 is located directly above the positioning point of the lower carrier 12.

[0032] Furthermore, by providing a first color identification layer on the outer wall of the upper carrier 11 and a second color identification layer on the outer wall of the lower carrier 12 for different models of potting products, the different functions of the first and second color identification layers facilitate accurate matching of product carrier models and eliminate the risk of product mixing. Since there are stacking grooves 1 around the perimeter, it is convenient to stack the upper carriers 11, reducing the space occupied by the carriers. The upper carrier 11 and the lower carrier 12 are connected by pressing and rotated 180 degrees to achieve the top and bottom adjustment and enter the next process of potting.

[0033] The working process of this utility model is as follows: When using the component quick-turnover tooling designed in this solution, the product needs to be flipped 180 degrees when double-sided potting. The components are still neatly arranged when the product needs to be turned over for potting. The use of vacuum forming process reduces the manufacturing cost of the tooling. Due to its light weight and easy flipping, it reduces labor intensity, improves production efficiency, and increases the yield of the product.

[0034] By providing reinforcing rib positioning 5 on the outer wall of the upper carrier 11 and reinforcing rib positioning 2 17 on the outer wall of the lower carrier 12, the service life of the upper carrier 11 and the lower carrier 12 is increased. A first color identification layer is provided on the outer wall of the upper carrier 11, and a second color identification layer is provided on the outer wall of the lower carrier 12. The different functions of the first and second color identification layers facilitate accurate matching of product carrier models, eliminating the risk of product mixing. The device has a stacking groove 1, which facilitates the stacking of the upper carriers 11 and reduces the space occupied by the carriers. The upper carrier 11 and the lower carrier 12 are connected by pressing and rotated 180 degrees to achieve the upward and downward adjustment of the surface before entering the next process of potting. This helps to solve the problem that the small size of the device is not easy to position. Traditionally, the devices are manually arranged in a certain order in the tray. When subjected to external vibration, they become messy and need to be reorganized by personnel, which affects the processing speed of the next product and increases the probability of product defects (such as glue overflow and other appearance defects).

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A component quick-layout turnover fixture, comprising an upper carrier (11) and a lower carrier (12), characterized in that: The upper carrier (11) and the lower carrier (12) are connected by a plug-in connection, wherein the upper carrier (11) and the lower carrier (12) are both made of PET blister material; The outer wall of the upper carrier (11) is provided with a stacked groove (1), the outer wall of the upper carrier (11) is provided with a material number (2), the outer wall of the upper carrier (11) is provided with a product shell front and rear positioning (3), the product shell front and rear positioning (3) is provided in multiple sets and is located on the outer wall of the upper carrier (11), and the product shell front and rear positioning (3) is arranged in a rectangular array structure. The outer wall of the upper carrier (11) is provided with a shell left and right positioning (4), and one side of the shell left and right positioning (4) is provided on the outer wall of the upper carrier (11). The product housing is positioned by a product spacing distance positioning (6) on one side of the front and rear positioning (3) and on the outer wall of the upper carrier (11). The product pin left positioning (7) and product pin right positioning (8) are respectively provided on the inner wall of the upper carrier (11). The product pin left positioning (7) and product pin right positioning (8) are both located on one side of the product spacing distance positioning (6). The product height positioning (9) is provided on the outer wall of the upper carrier (11). The product recess depth groove (10) is opened on the outer wall of the upper carrier (11). The outer wall of the downloader (12) is provided with a stacked groove II (13), the outer wall of the downloader (12) is provided with a material number II (14), the outer wall of the downloader (12) is provided with a product shell bottom positioning (15), the outer wall of the downloader (12) is provided with a shell top positioning (16), the outer wall of the downloader (12) is provided with a reinforcing rib positioning II (17), the outer wall of the downloader (12) is provided with a vertical spacing positioning (18), the outer wall of the downloader (12) is provided with a pin left and right positioning (19), the outer wall of the downloader (12) is provided with an outer frame height positioning (20), the outer wall of the downloader (12) is provided with a groove depth positioning (21), and the outer wall of the downloader (12) is provided with a groove left and right spacing depth positioning (22).

2. The component quick-layout turnover fixture according to claim 1, characterized in that: The front and rear positioning (3) of the product shell is located directly above the bottom positioning (15) of the product shell.

3. The component quick-layout turnover fixture according to claim 1, characterized in that: The outer wall of the upper vehicle (11) is provided with a first color recognition layer, and the outer wall of the lower vehicle (12) is provided with a second color recognition layer, wherein the first color recognition layer and the second color recognition layer are different.

4. The component quick-layout turnover fixture according to claim 1, characterized in that: The upper carrier (11) and the lower carrier (12) have grooves of the same size at corresponding positions.

5. The component quick-layout turnover fixture according to claim 1, characterized in that: The positioning point of the upper vehicle (11) is located directly above the positioning point of the lower vehicle (12).

Images